lock CHRYSLER VOYAGER 1996 Service Manual

(1) Connect wire connector into fog lamp wire har-
ness.
(2) Insert bulb into lamp so index notches on bulb
engage with bosses in lamp (Fig. 5).
(3) Hinge wire retainer clip over bulb base.
(4) Engage wire clip to hold bulb into lamp.
(5) Install rear cover on fog lamp.
(6) Install fog lamp on vehicle.
FOG LAMP BULB ± TOWN and COUNTRY
REMOVAL
(1) Reach behind fascia and remove bulb by rotat-
ing counterclockwise (Fig. 6).
(2) Rotate lamp bulb counterclockwise to disengage
bulb.
(3) Disconnect the wire connector from fog lamp
bulb base.
(4) Replace bulb.
INSTALLATION
CAUTION: Do not touch the glass of halogen bulbs
with fingers or other oily surfaces, reduced bulb life
will result.
(1) Connect wire connector into fog lamp bulb
base.
(2) Insert bulb into fog lamp housing.
(3) Rotate lamp bulb clockwise to engage bulb.
(4) Verify bulb operation.
(5) Verify fog lamp alignment.
FRONT SIDE MARKER LAMP BULB TOWN and
COUNTRY
REMOVAL
(1) Remove screw attaching side marker lamp to
fascia.(2) Remove housing by pulling rearward and away
from fascia (Fig. 7).
(3) Rotate lamp socket counterclockwise one quar-
ter turn.
(4) Pull bulb socket from the rear of lamp (Fig. 8).
(5) Pull bulb from socket.
INSTALLATION
(1) Insert bulb into socket.
(2) Insert bulb socket into rear of housing.
(3) Rotate park and turn signal socket clockwise
one quarter turn.
(4) Verify bulb operation.
(5) Install screw attaching side marker lamp.
PARKING AND TURN SIGNAL BULB
REMOVAL
(1) From under front wheelhouse, remove access
cover behind parking and turn signal lamp.
(2) Through access hole in wheelhouse, rotate
parking and turn signal socket counterclockwise one
quarter turn.
(3) Pull socket from back of lamp (Fig. 9).
(4) Pull bulb from socket.
INSTALLATION
(1) Align key on bulb base to groove in socket and
insert bulb into socket.
Fig. 6 Fog Lamp Bulb ± T&C
Fig. 7 Front Side Marker Lamp Bulb ± T&C
Fig. 8 Front Side Marker Lamp Sockets
NSLAMPS 8L - 11
REMOVAL AND INSTALLATION (Continued)

(2) Through access hole in wheelhouse, insert
socket into back of lamp.
(3) Rotate parking and turn signal socket clock-
wise one quarter turn.
(4) Install access cover and verify lamp operation.
FRONT PARKING AND TURN SIGNAL LAMP BULB
± TOWN and COUNTRY
REMOVAL
(1) Remove screw attaching side marker lamp to
fascia.
(2) Remove housing by pulling outward and away
from the fascia (Fig. 10).
(3) Remove screw attaching parking and turn sig-
nal lamp housing.
(4) Rotate lamp socket(s) counterclockwise one
quarter turn (Fig. 11).
(5) Pull bulb socket(s).
(6) Pull bulb from socket(s).
INSTALLATION
(1) Insert bulb into socket.
(2) Insert bulb socket into housing.(3) Rotate parking and turn signal socket clock-
wise one quarter turn.
(4) Verify bulb(s) operation.
(5) Install screw attaching parking and turn signal
lamp housing.
(6) Install screw attaching side marker lamp.
TAIL, STOP, TURN SIGNAL AND BACK-UP LAMP
BULB
REMOVAL
(1) Release liftgate latch and open liftgate.
(2) Remove screws holding tail, stop, turn signal
and back-up lamp to rear door opening trough.
(3) Remove inner end of lamp from quarter panel.
(4) Disengage hook holding outer end of lamp to
quarter panel opening.
(5) Remove lamp from quarter panel.
(6) Rotate lamp socket counterclockwise one quar-
ter turn (Fig. 12).
(7) Pull socket from back of lamp.
(8) Pull bulb from socket (Fig. 13).
INSTALLATION
(1) Align key on bulb base to groove in socket and
insert bulb into socket (Fig. 13).
(2) Insert socket into back of lamp.
(3) Rotate lamp socket clockwise one quarter turn.
(4) Engage hook to hold outer end of lamp to quar-
ter panel opening.
(5) Place lamp in position on quarter panel.
(6) Install screws to hold lamp to rear door open-
ing trough.
(7) Verify tail, stop, turn signal and back-up lamp
operation.
Fig. 9 Parking and Turn Signal Lamp Bulb
Fig. 10 Front Parking and Turn Signal Lamp ± T&C
Fig. 11 Front Parking and
Turn Signal Lamp Bulb(s) ± T&C
8L - 12 LAMPSNS
REMOVAL AND INSTALLATION (Continued)

LICENSE PLATE LAMP BULB
REMOVAL
(1) Remove screws attaching license plate lamp
lens to liftgate.
(2) Remove license plate lamp lens from lamp.
(3) Rotate lamp socket counterclockwise one quar-
ter turn.
(4) Pull socket from lens (Fig. 14).
(5) Pull bulb from socket.
INSTALLATION
(1) Install bulb into socket.
(2) Insert socket into lens.
(3) Rotate lamp socket clockwise one quarter turn.
(4) Place license plate lamp lens in position in
lamp.
(5) Install screws attaching license plate lamp
lens.
(6) Verify license plate lamp operation.
CENTER HIGH MOUNTED STOP LAMP
(CHMSL) BULB
REMOVAL
(1) Release liftgate latch and open liftgate.(2) Disengage clips holding CHMSL access trim
cover to liftgate.
(3) Remove trim cover from liftgate.
(4) Rotate bulb socket counterclockwise one quar-
ter turn.
(5) Pull socket from lamp (Fig. 15).
(6) Pull bulb from socket.
INSTALLATION
(1) Insert bulb into socket.
(2) Insert socket into lamp.
(3) Rotate bulb socket clockwise one quarter turn.
(4) Place CHMSL access trim cover in position on
liftgate.
(5) Engage clips to hold access cover to liftgate.
(6) Verify CHMSL operation.
Fig. 12 Tail, Stop, Turn Signal
and Back-up Lamp Bulb
Fig. 13 Pull Bulb From Socket
Fig. 14 License Plate Lamp Bulb
Fig. 15 CHMSL Bulb
NSLAMPS 8L - 13
REMOVAL AND INSTALLATION (Continued)

INSTALLATION
(1) Position fog lamp on vehicle.
(2) Connect wire connector to body wire harness.
(3) Install fog lamp into bumper fascia.
(4) Install screws to hold fog lamp to front bumper
fascia.
FOG LAMP ± TOWN and COUNTRY
REMOVAL
(1) From behind fascia remove nuts attaching fog
lamp housing to fascia (Fig. 3).
(2) Remove fog lamp from fascia.
(3) Disconnect wire connector from body wire har-
ness.
(4) Remove fog lamp housing from vehicle.
INSTALLATION
(1) Connect wire connector to body wire harness.
(2) Position fog lamp on vehicle.
(3) Verify fog lamp operation.
(4) Insert fog lamp into bumper fascia.
(5) Install nuts attaching fog lamp to fascia.
FRONT SIDE MARKER LAMP TOWN and COUNTRY
REMOVAL
(1) Remove screw attaching side marker lamp.
(2) Remove housing by pulling rearward and away
from fascia (Fig. 7).
(3) Rotate lamp socket counterclockwise one quar-
ter turn.
(4) Pull bulb socket from the rear of lamp (Fig. 4).
(5) Remove side marker housing from vehicle.
INSTALLATION
(1) Insert bulb socket into rear of housing.
(2) Rotate park and turn signal socket clockwise
one quarter turn.
(3) Verify bulb(s) operation.
(4) Install screw attaching side marker lamp.
FRONT PARKING AND TURN SIGNAL LAMP ±
TOWN and COUNTRY
REMOVAL
(1) Remove screw attaching side marker lamp.
(2) Remove housing by pulling outward and away
from the fascia (Fig. 10).
Fig. 2 Fog Lamp
Fig. 3 Fog Lamp Bulb ± T&C
Fig. 4 Front Side Marker Lamp ± T&C
NSLAMPS 8L - 15
REMOVAL AND INSTALLATION (Continued)

(3) Remove screw attaching parking and turn sig-
nal lamp housing to fascia.
(4) Rotate lamp socket(s) counterclockwise one
quarter turn (Fig. 11).
(5) Pull bulb socket(s).
(6) Remove parking and turn signal lamp housing
from vehicle (Fig. 5).
INSTALLATION
(1) Insert bulb socket into housing.
(2) Rotate parking and turn signal socket clock-
wise one quarter turn.
(3) Verify bulb(s) operation.
(4) Install screw attaching parking and turn signal
lamp housing.
(5) Install screw attaching side marker lamp.
TAIL, STOP, TURN SIGNAL AND BACK-UP LAMP
REMOVAL
(1) Release liftgate latch and open liftgate.
(2) Remove screws holding tail, stop, turn signal
and back-up lamp to rear door opening trough.
(3) Remove inner end of lamp from quarter panel.
(4) Disengage hook holding outer end of lamp to
quarter panel opening.
(5) Remove lamp from quarter panel (Fig. 6).
(6) Disconnect positive lock on wire connector (Fig.
7).
(7) Depress lock tab on the side of the body har-
ness connector.
(8) Disconnect wire connector from tail lamp cir-
cuit board.
(9) Remove tail lamp from vehicle.
INSTALLATION
(1) Place tail lamp in position on vehicle.
(2) Connect wire connector into tail lamp circuit
board.
(3) Connect positive lock on wire connector.
(4) Place lamp in position in position on quarter
panel.(5) Engage hook to hold outer end of lamp to quar-
ter panel opening.
(6) Position inner end of lamp into quarter panel.
(7) Install screws to hold tail, stop, turn signal and
back-up lamp to rear door opening trough.
(8) Verify tail lamp operation.
LICENSE PLATE LAMP
REMOVAL
(1) Release liftgate latch and open liftgate.
(2) Remove liftgate trim panel. Refer to Group 23,
Body, for proper procedures.
(3) Remove water shield as necessary to gain
access to back of license plate lamp bar.
(4) Disconnect wire connector from liftgate wire
harness.
(5) Remove screws holding license plate lamp bar
to liftgate.
(6) Remove license plate lamp bar from liftgate
(Fig. 8).
(7) Remove license plate lamp bar from vehicle.
Fig. 5 Parking and Turn Signal Lamp Housing ±
T&C
Fig. 6 Tail, Stop, Turn Signal and Back-up Lamp
Fig. 7 Tail Lamp Connector
8L - 16 LAMPSNS
REMOVAL AND INSTALLATION (Continued)

NOTE: Wire connector may be disconnected at
socket which eliminates removal of liftgate trim.
INSTALLATION
(1) Place license plate lamp bar in position on lift-
gate.
(2) Install screws to hold license plate lamp bar to
liftgate.
(3) Connect wire connector into liftgate wire har-
ness.
(4) Install water shield.
(5) Install liftgate trim panel.
(6) Verify license plate lamp operation.
CENTER HIGH MOUNTED STOP LAMP (CHMSL)
REMOVAL
(1) Release liftgate latch and open liftgate.(2) Disengage clips holding CHMSL access cover to
liftgate.
(3) Remove cover from liftgate.
(4) Rotate bulb sockets counterclockwise one quar-
ter turn.
(5) Pull sockets from lamp.
(6) Remove screws holding CHMSL to liftgate.
(7) Remove CHMSL from vehicle (Fig. 9).
INSTALLATION
(1) Place CHMSL in position on vehicle.
(2) Install screws to hold CHMSL to liftgate.
(3) Insert bulb into socket.
(4) Insert sockets into lamp.
(5) Rotate bulb sockets clockwise one quarter turn.
(6) Place CHMSL access cover in position on lift-
gate.
(7) Engage clips to hold access cover to liftgate.
(8) Verify CHMSL operation.
Fig. 8 License Plate Lamp
Fig. 9 CHMSL
NSLAMPS 8L - 17
REMOVAL AND INSTALLATION (Continued)

INTERIOR LAMPS
INDEX
page page
REMOVAL AND INSTALLATION
CONVENIENCE BIN LAMP................. 20
DOME LAMP BULB...................... 21
DOME LAMP........................... 21
FRONT DOOR COURTESY LAMP BULB...... 22
FRONT DOOR COURTESY LAMP........... 21
GLOVE BOX LAMP AND SWITCH........... 19
GLOVE BOX LAMP BULB.................. 19
HEADER READING/COURTESY LAMP BULB . . . 19HEADER READING/COURTESY LAMP....... 18
IGNITION HALO LAMP BULB............... 19
INSTRUMENT PANEL LAMPS AND SWITCHES . 20
LIFTGATE COURTESY LAMP BULB.......... 24
LIFTGATE COURTESY LAMP............... 23
OVERHEAD CONSOLE READING/COURTESY
LAMP BULB.......................... 18
RAIL LAMP MODULE BULB................ 23
REMOVAL AND INSTALLATION
OVERHEAD CONSOLE READING/COURTESY LAMP
BULB
REMOVAL
(1) Using a trim stick, lightly pry outward the for-
ward end of reading lamp lens.
(2) Rotate reading lamp bulb socket one quarter
turn counterclockwise.
(3) Pull socket out of lamp (Fig. 1).
(4) Pull bulb from socket.
INSTALLATION
(1) Push bulb into socket.
(2) Push socket into lamp.
(3) Rotate reading lamp bulb socket one quarter
turn clockwise.
(4) Insert tab on lamp lens between lamp switch
and overhead console.(5) Snap lens onto lamp lens pivots.
HEADER READING/COURTESY LAMP
REMOVAL
(1) Grasp outer edges of header reading/courtesy
lamp at headlining.
(2) Pull downward to disengage clips on reading/
courtesy lamp from roof header panel (Fig. 2).
(3) Disconnect wire connector from reading/cour-
tesy lamp.
(4) Remove lamp from vehicle.
INSTALLATION
(1) Position lamp on vehicle.
(2) Connect wire connector to reading/courtesy
lamp.
(3) Align clips on reading/courtesy lamp to mating
holes in roof header panel.
(4) Push upward to engage clips on reading/cour-
tesy lamp to roof header panel.
Fig. 1 Reading/Courtesy LampFig. 2 Header Reading/Courtesy Lamp
8L - 18 LAMPSNS

(2) Rotate bulb socket counterclockwise one quar-
ter turn (Fig. 7).
(3) Pull bulb socket from halo lamp.
INSTALLATION
(1) Push bulb socket into halo lamp.
(2) Rotate bulb socket clockwise one quarter turn.
(3) Install steering column trim covers. Refer to
Group 19, Steering, for proper procedures.
CONVENIENCE BIN LAMP
If the lamp is not used refer to (Fig. 8).
REMOVAL
(1) Pull out the convenience bin cup holder.
(2) Insert the trim stick between access cover
above cup holder and center console.
(3) Carefully pry the access cover from the center
console (Fig. 9).
(4) Remove the access cover from the vehicle.(5) Using needle-nose pliers, carefully squeeze the
vertical metal legs of the lamp hood.
(6) Lift the lamp hood upward from the cup holder
tray.
(7) Carefully pull the lamp and wiring rearward
from the instrument panel (Fig. 10).
(8) Pull the lamp hood from the lamp socket.
(9) Pull bulb from socket.
INSTALLATION
For installation, reverse the above procedures.
INSTRUMENT PANEL LAMPS AND SWITCHES
For replacement of instrument panel lamps and
switches, refer to Group 8E, Instrument Panel and
Systems.
Fig. 6 Glove Box Lamp Bulb
Fig. 7 Ignition Halo Lamp Bulb
Fig. 8 Wiring for the Convenience Lamp
Fig. 9 Convenience Bin Access Cover
Fig. 10 Convenience Bin Lamp Bulb
8L - 20 LAMPSNS
REMOVAL AND INSTALLATION (Continued)

LAMPS
CONTENTS
page page
BULB APPLICATION..................... 17
HEADLAMP ALIGNMENT.................. 5
LAMP BULB SERVICE.................... 8LAMP DIAGNOSIS....................... 1
LAMP SERVICE........................ 13
LAMP DIAGNOSIS
INDEX
page page
GENERAL INFORMATION
HEADLAMP LEVELING MOTOR............. 2
INTRODUCTION........................ 1SAFETY PRECAUTIONS.................. 1
DIAGNOSIS AND TESTING
DIAGNOSTIC PROCEDURES.............. 2
GENERAL INFORMATION
INTRODUCTION
GS vehicles use lighting on the interior and exte-
rior of the vehicle for illuminating and indicating
purposes. Lighting circuits are protected by fuses.
Lighting circuits require an overload protected power
source, on/off device, lamps and body ground to oper-
ate properly. Plastic lamps require a wire in the har-
ness to supply body ground to the lamp socket.
Replace sockets and bulbs that are corroded.
Some of the interior and exterior lighting functions
are governed by the body controller. The headlamp,
dome, and the door ajar switches provide signals to
the body controller. The body controller in turn acti-
vates relay(s) in order to provide either a ground or
feed line to the appropriate lamp(s).
Wire connectors can make intermittent contact or
become corroded. Before coupling wire connectors,
inspect the terminals inside the connector. Male ter-
minals should not be bent or disengaged from the
insulator. Female terminals should not be sprung
open or disengaged from the insulator. Bent and
sprung terminals can be repaired using needle nose
pliers and pick tool. Corroded terminals appear
chalky or green. Corroded terminals should be
replaced to avoid recurrence of the problem symp-
toms.Begin electrical system failure diagnosis by testing
related fuses in the fuse block and power distribution
center. Verify that bulbs are in good condition and
test continuity of the circuit ground. Refer to Group
8W, Wiring Diagrams, for component location and cir-
cuit information.
SAFETY PRECAUTIONS
WARNING: EYE PROTECTION SHOULD BE USED
WHEN SERVICING GLASS COMPONENTS. PER-
SONAL INJURY CAN RESULT.
CAUTION: Do not touch the glass of halogen bulbs
with fingers or other possibly oily surface, reduced
bulb life will result.
Do not use bulbs with higher candle power than
indicated in the Bulb Application table at the end of
this group. Damage to lamp and/or Daytime Run-
ning Lamp Module can result.
Do not use fuses, circuit breakers or relays hav-
ing greater amperage value than indicated on the
fuse panel or in the Owners Manual.
When it is necessary to remove components to ser-
vice another, it should not be necessary to apply
excessive force or bend a component to remove it.
Before damaging a trim component, verify hidden
fasteners or captured edges are not holding the com-
ponent in place.
NS/GSLAMPS 8L - 1

(2) Rotate front turn signal lamp socket one quar-
ter turn counterclockwise.
(3) Pull socket from back of lamp.
(4) Pull bulb from socket (Fig. 4).
INSTALLATION
(1) Align key on bulb base to groove in socket and
insert bulb into socket.
(2) Insert socket into back of headlamp.
(3) Rotate front turn signal socket clockwise one
quarter turn.
(4) Install headlamp module into vehicle.
(5) Verify lamp operation.
CITYLIGHT LAMP BULB
REMOVAL
(1) Remove the headlamp module.
(2) Pull citylight lamp from rubber bushing in
headlamp housing (Fig. 5).
(3) Pull bulb from socket (Fig. 6).
INSTALLATION
(1) Position citylight lamp bulb to lamp socket.
(2) Push bulb into socket.
(3) Push citylight lamp into bushing in headlamp
housing.
(4) Install headlamp module to vehicle.
FOG LAMP BULB
REMOVAL
(1) Remove fog lamp from vehicle.
(2) Remove rear cover from fog lamp.
(3) Disengage wire clip holding bulb in fog lamp
(Fig. 7).
(4) Hinge wire retainer clip out of bulb removal
path.
(5) Pull bulb from lamp.
(6) Disengage wire connector from fog lamp wire
harness.
Fig. 4 Front Turn Signal Lamp Bulb
Fig. 5 Citylight Lamp Socket
Fig. 6 Citylight Lamp Bulb
Fig. 7 Fog Lamp Bulb
NS/GSLAMPS 8L - 9
REMOVAL AND INSTALLATION (Continued)