service CHRYSLER VOYAGER 1996 Service Manual

CHRYSLER VOYAGER 1996 Service Manual VOYAGER 1996 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56867/w960_56867-0.png CHRYSLER VOYAGER 1996 Service Manual

Page 1227 of 1938

CHRYSLER VOYAGER 1996  Service Manual (3) Add oil, verify crankcase oil level and start
engine. Inspect filter area for oil leaks.
TIMING PROCEDURE
CAUTION: If a timing gear is removed you must
loosen the rocker arm supports before rotati

Page 1228 of 1938

CHRYSLER VOYAGER 1996  Service Manual VALVE STAND DOWN
Valve stand down is to maintain the adequate com-
pression ratio.
(1) Invert cylinder head.
(2) Fit each valve to its respective valve guide.
(3) Using a straight edge and feeler gaug

Page 1229 of 1938

CHRYSLER VOYAGER 1996  Service Manual (6) Refer to crankshaft main bearing Installation if
not in specification.
NOTE: If engine is disassembled refer to Crank-
shaft Main Bearing Removal and Installation for this
procedure.
REMOVAL AND I

Page 1233 of 1938

CHRYSLER VOYAGER 1996  Service Manual (3) Install cylinder head cover, torque nuts to 14.7
N´m (132 in. lbs.).
(4) Install coolant pressure tank.
(5) Install breather hose.
(6) Install generator bracket, tighten bolts to 7
N´m (4 ft. lb

Page 1237 of 1938

CHRYSLER VOYAGER 1996  Service Manual 70É using angle torque tool. Then rotate the bolts an
additional 70É following tightening sequence.
(10) Then, tighten the 14mm bolts with special
tool VM-1018 in the following manner:
(11) Side bol

Page 1238 of 1938

CHRYSLER VOYAGER 1996  Service Manual (36) Operate the engine with the radiator cap off.
Inspect for leaks and continue operating the engine
until the thermostat opens. Add coolant, if required.
VALVES AND VALVE SPRINGSÐHEAD OFF
This pro

Page 1240 of 1938

CHRYSLER VOYAGER 1996  Service Manual (7) Remove power steering/air conditioning pulley
nut. Remove pulley.
CAUTION: Remove old loctite from threads on
pump.
(8) Remove pump shaft support bracket assembly.
(9) Disconnect the water drain p

Page 1264 of 1938

CHRYSLER VOYAGER 1996  Service Manual a catalytic converter. Failure of the catalytic con-
verter can occur due to temperature increases caused
by unburned fuel igniting when passing through the
converter.
The use of the catalysts also in

Page 1268 of 1938

CHRYSLER VOYAGER 1996  Service Manual INSTALLATION
(1) Install new upper intake manifold gasket.
NOTE: Center outboard fastener is a double stud.
(2) Tighten upper intake manifold fasteners start-
ing at center and progressing outward in

Page 1295 of 1938

CHRYSLER VOYAGER 1996  Service Manual FUEL SYSTEM
CONTENTS
page page
FUEL DELIVERY SYSTEM................... 4
FUEL INJECTION SYSTEM................. 29GENERAL INFORMATION................... 1
GENERAL INFORMATION
INDEX
page page
GENERAL I