radiator CHRYSLER VOYAGER 1996 Workshop Manual

POWER
DISTRIBUTION
CENTER
C2
73
POWERTRAIN
CONTROL
MODULERADIATOR
FAN
RELAY
CONTROL
1
2
NO. 1 FAN
RADIATOR RADIATOR
FAN
NO. 2
2 1
4
3
RELAY FAN
RADIATOR
24FUSE40A
BATT A0
C76
G102RFS2
FUSED
B (+)
FAN
RELAY
CONTROLRELAY
2
RFS1
1E40
RF3
C23
12
DG
C23
12
DG
C23
12
DGC23
12
DG
1 GROUND
ES23
Z1
14
BK
Z1
12
BKZ1
12
BK
Z1
12
BK
E40 RF32
Z1
12
BK
Z1
12
BK
A16
12
GY
MM
LG/DB14 K173
RADIATOR
OUTPUTRADIATOR
FAN
(8W-10-8)
(8W-30-5) (8W-10-15)(8W-10-8)
(8W-15-2)(8W-15-2)
8W - 42 - 8 8W-42 AIR CONDITIONING-HEATER
GASNS/GS
J988W-3GS004208

POWER
DISTRIBUTION
CENTER
6
POWERTRAIN
CONTROL
MODULE
24FUSE40A
BATT A0
C76
A16
12
GY
NO. 1 RELAY
FAN
RADIATOR
6
RADIATOR
FAN
RELAY
NO. 2
48
2662
4
NO. 3 RELAY
FAN
RADIATOR
4
312
ES07
C25
12
YL
LOW
SPEED
RADIATOR
RELAY NO. 2
CONTROLC24
20
DB/PK
CONTROL NO.1 & NO.3RADIATORSPEEDHIGH
48
ES09
1E95
B10710B106 E97ES29
C24
20
DB/PK
C137
20
YLC137
20
YL
C137
20
YL
A142
18
DG/ORA142
18
DG/ORA142
18
DG/OR
C27
12
DB/PKC27
12
DB/PK
C27
12
DB/PK
BATT A17
ES12
G102
Z1
12
BK
Z1
12
BK
Z1
12
BK
C116
12
LG/WT
DRIVER'S
SIDE
RADIATOR
FAN FANRADIATOR
SIDE
PASSENGER'S
MMDISCONNECT
FAN
RADIATOR
48
258A17
12
RD/BK
(8W-10-8)
(8W-30-37)(8W-10-15)(8W-10-8)
(8W-10-25)
(8W-15-3)
(8W-15-3)(8W-10-19)
8W - 42 - 10 8W-42 AIR CONDITIONING-HEATER
DIESELNS/GS
J988W-3GS004210

Component Page
P30 J01D...........................8W-80-60
P50 ...............................8W-80-61
Park/Neutral Position Switch (EATX).....8W-80-61
Park/Neutral Position Switch (MTX)......8W-80-61
Passenger Airbag Squib................8W-80-61
Passenger Door Arm/Disarm Switch......8W-80-61
Passenger Door Courtesy Lamp..........8W-80-62
Passenger Door Lock Motor.............8W-80-62
Passenger Door Lock Switch............8W-80-62
Passenger Heated Seat Back............8W-80-62
Passenger Heated Seat Cushion.........8W-80-62
Passenger Heated Seat Module..........8W-80-62
Passenger Heated Seat Switch..........8W-80-63
Passenger Power Mirror C1.............8W-80-63
Passenger Power Mirror C2.............8W-80-63
Passenger Power Seat Switch...........8W-80-64
Passenger Power Window Switch........8W-80-64
Passenger Seat Front Vertical Motor......8W-80-64
Passenger Seat Horizontal Motor........8W-80-64
Passenger Seat Rear Vertical Motor......8W-80-65
Passenger Seat Recliner Motor..........8W-80-65
Passenger Window Motor..............8W-80-65
Power Distribution Center - C1..........8W-80-65
Power Distribution Center - C2..........8W-80-66
Power Distribution Center - C3..........8W-80-66
Power Distribution Center - C4..........8W-80-67
Power Distribution Center - C5..........8W-80-67
Power Distribution Center - C6..........8W-80-67
Power Distribution Center - C7..........8W-80-68
Power Distribution Center - C8..........8W-80-68
Power Folding Mirror Switch...........8W-80-68
Power Mirror Switch..................8W-80-68
Power Seat Circuit Breaker.............8W-80-68
Powertrain Control Module (Diesel)......8W-80-69
Powertrain Control Module - C1.........8W-80-71
Powertrain Control Module - C2.........8W-80-72
PRNDL Feed........................8W-80-72
PRNDL Switch......................8W-80-73
Radiator Fan Disconnect...............8W-80-73
Radiator Fan No. 1...................8W-80-73
Radiator Fan No. 2...................8W-80-73
Radiator Fan Relay (Gas)..............8W-80-73
Radiator Fan Relay No. 1 (Diesel)........8W-80-74
Radiator Fan Relay No. 2 (Diesel)........8W-80-74
Radiator Fan Relay No. 3 (Diesel)........8W-80-74
Radio - C1..........................8W-80-74
Radio - C2..........................8W-80-75Component Page
Radio - C3..........................8W-80-75
Radio Choke........................8W-80-75
Rear A/C Heater Unit.................8W-80-75
Rear Blower Front Control Switch.......8W-80-76
Rear Blower Rear Control Switch........8W-80-76
Rear Cigar Lighter/Power Outlet.........8W-80-76
Rear Dome Lamp....................8W-80-77
Rear Washer Motor...................8W-80-77
Rear Wiper Motor....................8W-80-77
Recirculation Door Actuator............8W-80-77
Remote Keyless Entry Module...........8W-80-77
Right Combination Relay...............8W-80-78
Right Door Speaker...................8W-80-78
Right Fog Lamp (Built-Up-Export).......8W-80-78
Right Fog Lamp (Except Built-Up-Export) .8W-80-78
Right Front Panel Speaker.............8W-80-78
Right Front Park/Turn Signal Lamp
(Built-Up-Export)..................8W-80-79
Right Front Park/Turn Signal Lamp
(Except Built-Up-Export)............8W-80-79
Right Front Speaker..................8W-80-79
Right Front Wheel Speed Sensor.........8W-80-79
Right Headlamp (Built-Up-Export).......8W-80-79
Right Headlamp (Except Built-Up-Export) .8W-80-80
Right Headlamp Leveling Motor
(Built-Up-Export)..................8W-80-80
Right High Headlamp (Chrysler)
(Except Built-Up-Export)............8W-80-80
Right Liftgate Flood Lamp.............8W-80-80
Right Low Headlamp (Chrysler)
(Except Built-Up-Export).............8W-80-80
Right Mid Reading Lamp..............8W-80-81
Right Rear Door Ajar Switch............8W-80-81
Right Rear Lamp Assembly
(Built-Up-Export)..................8W-80-81
Right Rear Lamp Assembly
(Except Built-Up-Export).............8W-80-81
Right Rear Pillar Speaker..............8W-80-81
Right Rear Reading Lamp..............8W-80-81
Right Rear Sliding Door Contacts........8W-80-82
Right Rear Speaker...................8W-80-82
Right Rear Vent Motor (LHD)...........8W-80-82
Right Rear Vent Motor (RHD)...........8W-80-82
Right Rear Wheel Speed Sensor.........8W-80-82
Right Repeater Lamp.................8W-80-82
Right Stop/Turn Signal Relay...........8W-80-83
Right Visor/Vanity Mirror Lamps........8W-80-83
NS/GS8W - 80 CONNECTOR PIN-OUTS 8W - 80 - 3

POWER SEAT
CIRCUIT BREAKER
2 1GRAY
2F35 14RD* F35 14RD A3 12PK/BK 1 CAV FUSED B(+) FUSED B(+) FUNCTION CIRCUIT
* MEMORY SEAT
(DIESEL) MODULE CONTROL POWERTRAIN
46 68
23
1
CONTINUED ON NEXT PAGE V37 20RD/LG SPEED CONTROL SWITCH SIGNAL- - - - - - - - SLEEVE POSITION SENSOR K134 20LB/BKA/C COMPRESSOR CLUTCH RELAY CONTROL C13 20DB/ORSPEED CONTROL LAMP DRIVER V38 20LB/RDGROUND Z12 16BK/TNDIESEL POWER RELAY OUTPUT A142 16DG/OR- ENGINE SPEED SENSOR RETURN K3 20BK/VT5 VOLT SUPPLY K7 20OR- - ACCELERATOR PEDAL SENSOR SIGNAL ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
K22 20OR/DB K2 20TN/BKNEEDLE MOVEMENT SENSOR SIGNAL K67 20BR/BKFUEL QUANTITY ACTUATOR SIGNAL
- -
- - FUEL QUANTITY ACTUATOR SIGNAL K140 18TN/WTGROUND Z12 16BK/TN
ENGINE SPEED SENSOR SIGNAL K159 20VT/RD
FUNCTION
-
-
-
- CIRCUIT
-
-
- ENGINE STARTER MOTOR RELAY CONTROL
LOW SPEED RADIATOR FAN RELAY NO. 2 CONTROL
CONTROL SLEEVE POSITION SENSOR
ENGINE SPEED SENSOR FEED
NEEDLE MOVEMENT SENSOR RETURN
A/C PRESSURE SWITCH SIGNAL
CLUTCH SWITCH SIGNAL
GLOW PLUG LAMP DRIVER
SENSOR GROUND
A/C SWITCH SIGNAL
BOOST PRESSURE SENSOR SIGNALCAV
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40 K90 20TN
K140 18TN/WT
C24 20DB/PK
K57 20LG/OR
K24 18GY/BK
K68 20LG/YL
C18 20DB
K119 20LG/BK
K29 20WT/PK
G85 20OR/BK
K4 20BK/LB
C103 20DG/LB
K1 20DG/RD
EGR SOLENOID CONTROL K35 20GY/YL
FUSED IGNITION (ST-RUN) F87 18WT/BK
(2.0L/2.4L) PRESSURE SWITCHPOWER STEERING
21
BLACK
Z1 18BK K10 18DB/OR
2 1 CAV GROUND POWER STEERING PRESSURE SWITCH SENSE FUNCTION CIRCUIT
BRAKE SWITCH SENSE
NS/GS8W-80 CONNECTOR PIN-OUTS 8W - 80 - 69
NSGS8069J988W-3

53FUEL SHUT OFF SIGNAL K153 18OR/DG
54--
K167 20BR/YL ACCELERATOR PEDAL SENSOR GROUND
55
51SLEEVE POSITION SENSOR (+) K126 20LG
52K135 20WT/BK SHUT DOWN SOLENOID CONTROLFUEL TIMING SOLENOID CONTROL K152 20WT/DG
50SLEEVE POSITION SENSOR (+) K140 18TN/WT
49 48C137 20YL HIGH SPEED RADIATOR FAN RELAY NO. 1 AND 3 CONTROL 44
45
46A142 16DG/OR DIESEL POWER RELAY OUTPUT
GROUND Z12 16BK/TN
47--
VEHICLE SPEED SENSOR SIGNAL G7 18WT/OR 43K51 20DB/YL DIESEL POWER RELAY
42
41K9 20LB CAV FUNCTION CIRCUIT
5 VOLT SUPPLY
- -
56
59G55 20OR/BK
60--- -
58K6 20VT/WT 5 VOLT SUPPLY
57
61D21 20PK
- -
6662- -
63K156 20GY FUEL TEMPERATURE SENSOR SIGNAL
LOW IDLE POSITION SWITCH SIGNAL K151 20WT
65K21 20BK/RD INTAKE AIR TEMPERATURE SENSOR SIGNAL
64SCI TRANSMIT ENGINE DISABLE SIGNAL
L50 18WT/TN STOP LAMP SWITCH SIGNAL
67--
DIESEL POWER RELAY OUTPUT A142 16DG/OR
68(CONTINUED)
8W - 80 - 70 8W-80 CONNECTOR PIN-OUTSNS/GS
J988W-3NSGS8070

MODULE - C2CONTROL POWERTRAIN
K70 18VT/RD PULSE WIDTH MODULATED PURGE CURRENT SENSE- -
80 7161 51 41
70 60 50GRAY
V35 18LG/RD K106 18WT/DG T41 18BR/YL D20 18LG K31 18BR
K173 14LG/DB K107 18YL/BK K52 18PK/BK K51 18DB/YL G7 18WT/OR D21 18PK C13 18DB/OR T10 18YL/DG K29 18WT/PK
K6 18VT/WT D2 18WT/BK D1 18VT/BR
K59 18VT/BK K39 18GY/RD V36 18TN/RD K141 18TN/WT Z12 18BK/TN
K60 18YL/BK K40 18BR/WT A14 18RD/WT K7 18OR K4 18BK/LB C18 18DB V37 18RD/LG
80 79 78
77 76 75
74 73 72
71 70 69
68 67 66 65 64 63
62 61 60
59 58 57
56 55 54
53 52 51
50 49 48
47 46 45
44 43 42
41 CAV SPEED CONTROL VENT SOLENOID CONTROL EVAP LEAK DETECTION PUMP SOLENOID CONTROL TRANSMISSION RANGE SWITCH T41 SENSE SCI RECEIVE FUEL PUMP RELAY CONTROL
RADIATOR FAN RELAY CONTROL EVAP LEAK DETECTION PUMP STROKE SENSE EVAP/PURGE SOLENOID CONTROL AUTOMATIC SHUT DOWN RELAY CONTROL VEHICLE SPEED SENSOR SIGNAL SCI TRANSMIT A/C COMPRESSOR CLUTCH RELAY CONTROL TORQUE MANAGEMENT REQUEST SENSE STOP LAMP SWITCH SENSE
5 VOLT SUPPLY CCD BUS (-) CCD BUS (+)
IDLE AIR CONTROL MOTOR NO. 4 DRIVER IDLE AIR CONTROL MOTOR NO. 1 DRIVER SPEED CONTROL VACUUM SOLENOID CONTROL HEATED OXYGEN SENSOR SIGNAL GROUND
IDLE AIR CONTROL MOTOR NO. 2 DRIVER IDLE AIR CONTROL MOTOR NO. 3 DRIVER FUSED B(+) 8 VOLT SUPPLY SENSOR GROUND A/C PRESSURE SWITCH SIGNAL SPEED CONTROL SWITCH SIGNAL
- - - - - - - CIRCUIT
- - - - - - - FUNCTION
EATX
- -
* 3.3L/3.8L ENGINE K50 18YL/WT* FLEXIBLE FUEL SENSOR SIGNAL
FUNCTION
CIRCUIT
FUSED B(+)
IGNITION SWITCH OUTPUT (OFF/RUN/START)CAV
1
2M1 20PK
A81 20DG/RD
BLACK
21
PRNDL FEED
8W - 80 - 72 8W-80 CONNECTOR PIN-OUTSNS/GS
J988W-3NSGS8072

(GAS) FAN RELAYRADIATOR
41BLACK
A16 12GY C23 12DG K173 14LG/DB Z1 14BK
4 3 2
1 CAV FUSED B(+) LOW SPEED RADIATOR FAN RELAY OUTPUT RADIATOR FAN RELAY CONTROL GROUND CIRCUIT
FUNCTION
NO.2 RADIATOR FAN
21BLACKZ1 12BK C23 12DG
2 1 CAV GROUND
LOW SPEED RADIATOR FAN RELAY OUTPUT CIRCUIT
FUNCTION
NO. 1 RADIATOR FAN
21BLACKZ1 12BK C23 12DG
2 1 CAV GROUND
LOW SPEED RADIATOR FAN RELAY OUTPUT CIRCUIT
FUNCTION
BLACK
RADIATOR FAN RELAY OUTPUT HIGH SPEED RELAY OUTPUT C116 12LG/WT
C25 12YL
4 3 41
RADIATOR FAN RELAY CONTROL C27 12DB/PK
2
1Z1 12BK CAV FUNCTION CIRCUIT
GROUND
(DIESEL) DISCONNECT RADIATOR FAN PRNDL SWITCH
3NATURAL1
T1 18LG/BK T42 18VT/WT
Z13 18BK/RD
3 2 1 CAV PRNDL SWITCH SENSE
PRNDL SWITCH GROUND
GROUND CIRCUIT
FUNCTION
NS/GS8W-80 CONNECTOR PIN-OUTS 8W - 80 - 73
NSGS8073J988W-3

HIGH SPEED RADIATOR FAN RELAY CONTROL C27 12DB/PK
5
NATURAL
1 3
64
7 92
5
8
FAN RELAY
NO. 1
(DIESEL) RADIATOR
GROUND CIRCUIT FUNCTION
CAV
Z1 12BK
2
4A142 18DG/OR AUTO SHUTDOWN RELAY OUTPUT
8 6C137 20YL
C116 12LG/WTHIGH SPEED RADIATOR FAN RELAY CONTROL
RADIO - C1
GRAY
713 2
M1 20PK X12 18RD/WT E2 20OR
E17 20YL/BK X56 20DB/RD* X56 20DB/RD
X55 20BR/RD* X55 20BR/RD
7 6
5 4 1 CAV FUSED B(+)
FUSED IGNITION (RUN-ACC) PANEL LAMPS FEED
STEP DIMMER SWITCH SENSE RIGHT DOOR SPEAKER (-) RIGHT DOOR SPEAKER (-)
LEFT DOOR SPEAKER (-) LEFT DOOR SPEAKER (-) - CIRCUIT
- FUNCTION
1 3
64
7 92
5
8
FAN RELAY
NO. 3
(DIESEL) RADIATOR
RADIATOR FAN RELAY CONTROL CIRCUIT FUNCTION
CAV
C27 12DB/PK
2
4A142 18DG/OR AUTO SHUTDOWN RELAY OUTPUT
8 6C137 20YL
A17 12RD/BK FUSED B(+)HIGH SPEED RADIATOR FAN RELAY CONTROL NATURAL
1 3
64
7 92
5
8
FAN RELAY
NO. 2
(DIESEL) RADIATOR
RADIATOR FAN RELAY OUTPUT CIRCUIT FUNCTION
CAV
C25 12YL
2
4A142 18DG/OR AUTO SHUTDOWN RELAY OUTPUT
8 6C24 20DB/PK
A16 12GY FUSED B(+)LOW SPEED RADIATOR FAN RELAY CONTROL
* PREMIUM HIGH SPEED RELAY OUTPUT
8W - 80 - 74 8W-80 CONNECTOR PIN-OUTSNS/GS
J988W-3NSGS8074

8W-90 CONNECTOR/GROUND LOCATIONS
INDEX
page page
DESCRIPTION AND OPERATION
CONNECTOR/GROUND LOCATIONS.......... 1CONNECTOR/GROUND LOCATIONS......... 31
INTRODUCTION......................... 1
DESCRIPTION AND OPERATION
INTRODUCTION
This section provides illustrations identifying the
general location of components, grounds, and connec-
tors in the vehicle. A index is provided. Use the wir-
ing diagrams in each section for connector/groundnumber identification. Refer to the index for the
proper figure number.CONNECTOR/GROUND LOCATIONS
For items not shown in this section a N/S is placed
in the Fig. column.
Component/
GroundColor Location Fig.
A/C
Compressor
ClutchBK Top of A/C
Compressor5, 6, 7,
8, 9
A/C-Heater
Control Module
C1NAT Rear of Control 11
A/C-Heater
Control Module
C2BK Rear of Control 11
A/C Pressure
TransducerGY RT Side Cowl 3
A/C Zone Door
ActuatorNAT LT Side of
HVAC15
Airbag Control
Module C1YL Rear of I.P.
Center Stack12
Airbag Contol
Module C2BK Rear of I.P.
Center Stack12
All Wheel Drive
SolenoidBK Near Fuel Tank 20
Ambient
Temperature
SensorBK On Radiator
Closure Panel4
Ash Receiver
LampRD At Lamp 10
Automatic
Day/Night MirrorBK At Mirror 15
B01 BK LT Kick Panel 18
B02 BK LT Kick Panel 18
B03 BK RT Kick Panel 18Component/
GroundColor Location Fig.
B09 BK Under Seat 16
B17 BK LT Quarter
Panel21
B23 BK RT of Steering
Column13
B33 BK LT Frame Rail 2
B56 RD Under Seat 16
B70 LT/GY LT Frame Rail 2
B75 BL Bottom of RT
B-Pillar12
B98 BK Rear of RT Tail N/S
B99 BK Rear of LT Tail
LampN/S
B120 BK LT Kick Panel N/S
Backup Lamp
Switch (M/T)BK On
Transmission5, 6, 8
Blend Door
ActuatorNAT LT Side of
HVAC15
Body Control
Module C1NAT On Junction
Block12, 13
Brake Pressure
SwitchBK On Master
Cylinder2
C19 Above RT
Vanity Mirror17
Camshaft
Position Sensor
2.4LBK Rear of
Cylinder Head6, 7
NS/GS8W - 90 CONNECTOR/GROUND LOCATIONS 8W - 90 - 1

Component/
GroundColor Location Fig.
Camshaft
Position Sensor
3.3L, 3.8LBK RT Side of
Engine9
Center Dome
LampBK At Lamp N/S
CHMSL RD Rear of CHMSL 21
Cigar Lighter BK Rear of Lighter 9
Clockspring C1 YL Rear of
Clockspring11
Clockspring C2 NAT Rear of
Clockspring11
Clutch Interlock
SwitchBK Top of Clutch
Pedal13
Controller
Anti-Lock BrakeBK RT Side of
Engine
CompartmentN/S
Crankcase Vent
HeaterAt Heater N/S
Crankshaft
Position SensorBK Rear of Engine 5, 6, 7,
9
D01 BK On Kick Panel 18
D02 BK On Kick Panel 18
Data Link
ConnectorBK LT of Steering
Column12
Downstream
Heated Oxygen
SensorBK Front Center of
Floor Pan16
Driver Airbag YL Rear of Airbag 11
E36 BK LT Frame Rail 2
E40 BK At Radiator Fan
ModuleN/S
E43 LT/GY LT Frame Rail 2
E69 BK LT Side of
Intake6, 7
E78 BK Near Throttle
Body9
EC1 Above RT
Vanity Mirror17
EGR Solenoid BK LT Rear of
Engine6, 9
Electric Wiper
De-Icer C1BK At Left Base of
Windshield11
Electric Wiper
De-Icer C2BK At Right Base
of Windshield11Component/
GroundColor Location Fig.
Engine Coolant
Temp Sensor
2.4LBK On Cylinder
BlockN/S
Engine Coolant
Temp Sensor
2.5BK On Cylinder
Head8
Engine Coolant
Temp Sensor
3.3L, 3.8LBK On Cylinder
BlockN/S
Engine Oil
Pressure SwitchGN On Cylinder
Block5, 6, 7,
8, 9
Engine Starter
MotorRear of Starter 5, 6, 7,
8, 9
EVAP/Purge
SolenoidBK RT Motor
Mount3
Evaporator
Temperature
SensorBK RT Side of
HVACN/S
F02 BK Near Throttle
Body9
F09 BK LT Side of
Intake6, 7
Front Blower
MotorBK At Motor 10
Front Blower
Motor Resistor
BlockBK RT Side Cowl 4
Front Cigar
LighterBK Rear of Lighter 9
Front Reading
Lamps/SwitchRD At Lamp 15
Front Washer
MotorBK Bottom of
Reservior4
Fuel Injection
PumpBK Near Pump 8
Fuel Injector #1 BK At Injector N/S
Fuel Injector #2 BK At Injector N/S
Fuel Injector #3 BK At Injector N/S
Fuel Injector #4 BK At Injector N/S
Fuel Injector #5 BK At injector N/S
Fuel Injector #6 BK At Injector N/S
Fuel Injectors
(2.0L)BK At Injectors 5
Fuel Pump
HeaterBK At Heater N/S
Fuel Pump
ModuleLT/GY Side of Fuel
Tank20
8W - 90 - 2 8W - 90 CONNECTOR/GROUND LOCATIONSNS/GS
DESCRIPTION AND OPERATION (Continued)