change time CHRYSLER VOYAGER 2001 User Guide
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2001, Model line: VOYAGER, Model: CHRYSLER VOYAGER 2001Pages: 4284, PDF Size: 83.53 MB
Page 56 of 4284

NOTE: A POWERTRAIN CONTROL MODULE
FROM A VEHICLE EQUIPPED WITH A
VEHICLE THEFT SECURITY SYSTEM
CANNOT BE USED IN A VEHICLE THAT IS
NOT EQUIPPED WITH A VEHICLE THEFT
SECURITY SYSTEM IF THE VTSS INDICATOR
LAMP COMES ON AFTER IGNITION ON AND
STAYS ON, THE PCI BUS COMMUNICATION
WITH THE POWERTRAIN CONTROL
MODULE HAS POSSIBLY BEEN LOST.
3.20.2 THATCHAM ALARM SYSTEM
The Thatcham Alarm Module monitors the vehi-
cle doors, liftgate, hood and the interior of the
vehicle for unauthorized operation. The vehicle
doors, liftgate, and hood use ajar switches as inputs
to the BCM to indicate their current status. The
interior of the vehicle is secured by the use of
Intrusion Sensors. The Intrusion Sensors are used
as inputs to the RKE/Thatcham Alarm Module to
report any motion in the interior of the vehicle. The
alarm activates by sounding the siren, flashing the
hazard lamps, and the VTSS Indicator Lamp.
Arming
Before arming, all doors, liftgate, and the hood
must be completely closed. The system can then be
armed by following a normal exit sequence, of
opening the door and then locking the doors with
the door lock switch and then closing the door. The
system can also be armed by opening the door,
closing the door and then locking the doors with the
RKE transmitter.
Disarming
To disarm the alarm system, the RKE transmit-
ter is used. The RKE transmitter will unlock the
vehicle doors and disarm the alarm system. The
RKE transmitter can also be used to halt the alarm
once it has been activated.
3.21 WIPER SYSTEM
3.21.1 FRONT WIPER
The front wiper/washer system consists of the
following features: lo-hi-speed, mist wipers, inter-
mittent wipers and wipe after wash. The front
wiper system is only active when the ignition switch
is in the RUN/ACC position. The vehicle operator
selects the front wiper function using the front
wiper switch (a resistive multiplexed stalk switch)
which is integral to the Multi-Function Switch. The
front wiper switch is hardwired to the Body Control
Module (BCM). Upon receiving a wiper switch sig-
nal, the BCM sends a PCI Bus message to the Front
Control Module (FCM). The FCM controls the ON/OFF relay, the HIGH/LOW relay and the front and
rear washer pump motors.
The Wiper system utilizes the BCM to control the
on/off and hi/low relays for the low and hi speed
wiper functions, intermittent wiper delay as the
switch position changes, pulse wipe, wipe after
wash mode and wiper motor functions. The BCM
uses the vehicle speed input to double the usual
delay time below 10 MPH (6 KPH).
3.21.2 SPEED SENSITIVE INTERMITTENT
WIPE MODE
There are 5 individual delay time settings with a
minimum delay of 1.7 seconds to a maximum of 18.4
seconds. When the vehicle speed is under 10 MPH
(6 KPM), the delay time is doubled, providing a
delay range of 3.4 seconds to 36.8 seconds.
3.21.3 PULSE WIPE
When the wiper is in the off position and the
driver presses the wash button for more than .062
seconds, but less than .5 seconds, 2 wipe cycles in
low speed mode will be provided.
3.21.4 PARK AFTER IGNITION OFF
Because the wiper relays are powered from the
battery, the BCM can run the wipers to park after
the ignition is turned off.
3.21.5 WIPE AFTER WASH
When the driver presses the wash button for over
.5 seconds and releases it, the wiper will continue to
run for 2 additional wipe cycles.
3.21.6 REAR WIPER
The rear wiper/washer system consists of the
following features: mist wipers, intermittent wipers
and wipe after wash. The rear wiper system is only
active when the ignition switch is in the RUN/ACC
position. The vehicle operator selects the rear wiper
function using one of the three buttons on the dash
mounted rear wiper switch. The rear wiper switch
is hardwired to the Body Control Module (BCM).
Upon receiving a wiper switch signal, the BCM
provides 12 volts to the rear wiper motor. Rear
washer occurs when the BCM receives a rear
washer switch ON input. The BCM sends a PCI Bus
message to the FCM requesting rear washer on.
The FCM activates the rear washer by providing a
ground for the rear washer motor.
3.21.7 SPEED SENSITIVE INTERMITTENT
WIPE MODE
The delay setting of the rear wiper system is
based solely on the vehicle speed. The delay time is
27
GENERAL INFORMATION
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defined as the amount of time from the start of a
wipe to the beginning of the next wipe. The rear
wiper system delay time is based on the following:
7.75 - (MPH x .05) = Seconds delay
Examples:
At zero (0) MPH the delay is 7.75 seconds.
At 100 MPH the delay is 2.75 seconds.
3.21.8 WIPE AFTER WASH
When the driver presses the wash button for over
1.5 seconds and releases it, the wiper will continue
to run for 2 additional wipe cycles.
3.22 USING THE DRBIIIT
Refer to the DRBIIItuser guide for instructions
and assistance with reading trouble codes, erasing
trouble codes, and other DRBIIItfunctions.
3.22.1 DRBIIITERROR MESSAGES
Under normal operation, the DRBIIItwill dis-
play one of only two error messages: user-requested
WARM Boot or User-Requested COLD Boot. If the
DRBIIItshould display any other error message,
record the entire display and call the STAR Center.
This is a sample of such an error message display:
ver:2.14
date: 26 Jul93
file: key_iff.cc
date: Jul26 1993
line: 548
err: 0xi
User-Requested COLD Boot
Press MORE to switch between this display
and the application screen.
Press F4 when done noting information.
3.22.2 DRBIIITDOES NOT POWER UP
(BLANK SCREEN)
If the LED's do not light or no sound is emitted at
start up, check for loose cable connections or a bad
cable. Check the vehicle battery voltage (data link
connector cavity 16). A minimum of 11 volts is
required to adequately power the DRBIIIt. Check
for proper grounds at DLC cavities 4 and 5.
If all connections are proper between the
DRBIIItand the vehicle or other devices, and the
vehicle battery is fully charged, an inoperative
DRBIIItmay be the result or a faulty cable or
vehicle wiring.
3.22.3 DISPLAY IS NOT VISIBLE
Low temperatures will affect the visibility of the
display. Adjust the contrast to compensate for this
condition.
4.0 DISCLAIMERS, SAFETY,
WARNINGS
4.1 DISCLAIMERS
All information, illustrations, and specifications
contained in this manual are based on the latest
information available at the time of publication.
The right is reserved to make changes at any time
without notice.
4.2 SAFETY
4.2.1 TECHNICIAN SAFETY INFORMATION
WARNING: ENGINES PRODUCE CARBON
MONOXIDE THAT IS ODORLESS, CAUSES
SLOWER REACTION TIME, AND CAN LEAD
TO SERIOUS INJURY. WHEN THE ENGINE IS
OPERATING, KEEP SERVICE AREAS WELL
VENTILATED OR ATTACH THE VEHICLE
EXHAUST SYSTEM TO THE SHOP EXHAUST
REMOVAL SYSTEM.
Set the parking brake and block the wheel before
testing or repairing the vehicle. It is especially
important to block the wheels on front-wheel drive
vehicles; the parking brake does not hold drive
wheels.
When servicing a vehicle, always wear eye pro-
tection, and remove any metal jewelry such as
rings, watchbands or bracelets that might make an
inadvertent electrical contact.
28
GENERAL INFORMATION
Page 105 of 4284

When Monitored and Set Condition:
ORC, CALIBRATION MISMATCH - STORED
When Monitored: With ignition on, the ORC monitors the PCI Bus for the VIN message
containing the body style. The PCM transmits the 17- character VIN message every 14
seconds. Note: The VIN message should match the vehicle VIN plate.
Set Condition: If the Body style stored in ORC does not exactly match the vehicle body
style indicated by the PCM, then the fault shall be set.
ORC, CLUSTER MESSAGE MISMATCH - STORED
When Monitored: After the MIC bulb test is completed, the ORC compares the Lamp
Request by ORC (On or Off) and the Lamp on by MIC (On or Off) PCI Bus messages. Each
message is transmitted one time per second or when a change in the lamp state occur.
Set Condition: If the Lamp Request by ORC (On or Off) and the Lamp on by MIC (On or
Off) messages do not match, the code will set.
ORC, DRIVER SBS OPEN - STORED
When Monitored: The ORC monitors the Seat Belt Switch circuit for an open condition.
Set Condition: The code will set if the ORC does not detect the correct circuit voltage.
ORC, DRIVER SBS SHORT TO BATTERY - STORED
When Monitored: The ORC monitors the Seat Belt Switch circuit for an short to battery.
Set Condition: The code will set if the ORC detects high circuit voltage.
ORC, DRIVER SBS SHORT TO GROUND - STORED
When Monitored: The ORC monitors the Seat Belt Switch circuit for a shorted together
or shorted to ground condition.
Set Condition: The code will set if the ORC detects low circuit voltage.
ORC, DRIVER SBT CIRCUIT OPEN - STORED
When Monitored: When the ignition is On, the ORC monitors the resistance of the Driver
Seat Belt Tensioner circuits.
Set Condition: The ORC has detected an open circuit or high resistance on the Driver
Seat Belt Tensioner circuits.
ORC, DRIVER SBT CIRCUIT SHORT - STORED
When Monitored: When the ignition is on, the ORC monitors the resistance of the Driver
Seat Belt Tensioner circuits.
Set Condition: The ORC has detected low resistance in the Driver Seat Belt Tensioner
circuits.
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ORC, CALIBRATION MISMATCH - STORED ÐContinued
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ORC, DRIVER SQUIB 2 SHORT TO BATTERY - STORED
When Monitored: When the ignition is on, the ORC monitors the voltage of the Driver
Squib 2 circuits.
Set Condition: The ORC has detected high voltage on the Driver Squib 2 circuits.
ORC, DRIVER SQUIB 2 SHORT TO GROUND - STORED
When Monitored: When the ignition is on, the ORC monitors the resistance of the Driver
Squib 2 circuits.
Set Condition: The ORC has detected a short to ground in the Driver Squib 2 circuits.
ORC, LOSS OF IGNITION RUN ONLY - STORED
When Monitored: With the ignition in the run position the ORC monitors the ORC Run
Only Driver circuit for proper system voltage.
Set Condition: If the voltage on the ORC Run Only Driver circuit drops below 4.5 volts,
the code will set.
ORC, LOSS OF IGNITION RUN-START - STORED
When Monitored: With the ignition in the run or start position the ORC monitors the
ORC Run-Start Driver circuit for proper system voltage.
Set Condition: If the voltage on the ORC Run-Start Driver circuit drops below 4.5 volts,
the code will set.
ORC, NO CLUSTER MESSAGE - STORED
When Monitored: With the ignition in the ON position, the ORC monitors the PCI Bus for
a message from the MIC containing the airbag warning lamp status. The MIC transmits
the message one time at ignition on, lamp state change, or in response to the ORC lamp
message.
Set Condition: If the MIC message is not received for 10 consecutive seconds, the code
will set.
ORC, NO ODOMETER MESSAGE - STORED
When Monitored: With ignition on, the ORC monitors the PCI Bus for the Odometer
message from the Body Control Module. The BCM transmits the odometer message at 1
second intervals.
Set Condition: The code will set, if the ORC does not see the odometer message for 10
seconds.
ORC, PASSENGER SBS OPEN - STORED
When Monitored: The ORC monitors the Seat Belt Switch circuit for an open condition.
Set Condition: The code will set if the ORC does not detect the correct circuit voltage.
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ORC, CALIBRATION MISMATCH - STORED ÐContinued
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ORC, WARNING INDICATOR CIRCUIT OPEN - STORED
When Monitored: When the ignition is On, the ORC monitors the PCI Bus for a message
from the MIC containing the airbag warning lamp status Ok or Open. The MIC transmits
the message one time at ignition on, upon lamp state change, or in response to the ORC
lamp message.
Set Condition: The code is set if the lamp state is open for 2 consecutive messages or 2
seconds.
ORC, WARNING INDICATOR CIRCUIT SHORT - STORED
When Monitored: When the ignition is On, the ORC monitors the PCI Bus for a message
from the MIC containing the airbag warning lamp status Ok or Shorted. The MIC
transmits the message one time at ignition on and upon lamp state change.
Set Condition: If the lamp state is Shorted for 2 consecutive messages the code will be set.
POSSIBLE CAUSES
CHECKING FOR ACTIVE ORC DTC'S
STORED CODE PRESENT
TEST ACTION APPLICABILITY
1 Turn ignition on.
NOTE: Ensure the battery is fully charged.
Active codes must be resolved before diagnosing stored codes.
With the DRBIIIt, record and erase all DTCs from all modules.
With the DRB III monitor active codes as you work through the system.
Wiggle the wiring harness and connectors of the Airbag System and rotate the
steering wheel from stop to stop.
NOTE: Check connectors - Clean and repair as necessary.
You have just attempted to simulate the condition that initially set the trouble code
message.
The following additional checks may assist you in identifying a possible intermittent
problem:
- Visually inspect related wire harness connectors. Look for broken, bent, pushed out,
spread, corroded, or contaminated terminals.
- Visually inspect related harnesses. Look for chafed, pierced, pinched or partially
broken wire.
- Refer to Wiring Diagrams and Technical Service Bulletins that may apply.
Did the DTC become active ?All
Ye s®Select appropriate symptom from Symptom List and continue
with diagnosis.
No®No problem found at this time. Erase codes in all modules before
returning vehicle to customer.
81
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ORC, CALIBRATION MISMATCH - STORED ÐContinued
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Symptom:
ORC, CLUSTER MESSAGE MISMATCH - ACTIVE
When Monitored and Set Condition:
ORC, CLUSTER MESSAGE MISMATCH - ACTIVE
When Monitored: After the MIC bulb test is completed, the ORC compares the Lamp
Request by ORC, On or Off, and the Lamp on by MIC, On or Off, PCI Bus messages. Each
message is transmitted one time per second or when a change in the lamp state occur.
Set Condition: If the Lamp Request by ORC, On or Off, and the Lamp on by MIC, On or
Off, messages do not match, the code will set.
POSSIBLE CAUSES
MIC, COMMUNICATION FAILURE
MIC, CLUSTER MESSAGE MISMATCH
ORC, CLUSTER MESSAGE MISMATCH
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRBIIIt, ensure PCI Bus communications with the Instrument Cluster.
Is the Instrument Cluster communicating on the PCI Bus?All
Ye s®Go To 2
No®Refer to category COMMUNICATION CATEGORY and select the
related symptom INSTRUMENT CLUSTER BUS +/- SIGNAL
OPEN.
Perform AIRBAG VERIFICATION TEST - VER 1.
2 With the DRB select PASSIVE RESTRAINTS, AIRBAG, MONITOR DISPLAY and
WARNING LAMP STATUS.
Cycle the ignition key and observe the LAMP ON BY MIC and LAMP REQ BY ORC
monitors after the 6 to 8 second indicator test.
Does the LAMP ON BY MIC and LAMP REQ BY ORC monitors match?All
YES
Go To 3
NO
Replace Mechanical Instrument Cluster.
Perform BODY VERIFICATION TEST - VER 1.
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AIRBAG
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Symptom:
ORC, INTERROGATE LEFT SIACM - ACTIVE
When Monitored and Set Condition:
ORC, INTERROGATE LEFT SIACM - ACTIVE
When Monitored: With ignition on, the ORC monitors the PCI Bus for a Left SIACM
status message containing the airbag warning lamp9On or OFF9request. The status
message is sent to the ORC once each second or upon any change in the active DTCs.
Set Condition: The Code will set, if the ORC receives an9Lamp On9status message from
the Left SIACM. NOTE: This indicates that there was an active diagnostic trouble code in
the Left SIACM.
POSSIBLE CAUSES
INTERROGATE LEFT SIACM
ORC, INTERROGATE LEFT SIACM
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB select SIDE AIRBAG then LEFT SIACM.
With the DRBIIIt, read the active DTC's.
Does the DRB show any active diagnostic trouble codes in the Left SIACM?All
Ye s®Refer to PASSIVE RESTRAINTS category and select the symp-
tom from the LEFT SIACM symptom list.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 2
2WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE LEFT SIDE AIRBAG CONTROL MODULE IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Occupant Restraint Controller in accordance with
Service Instructions. WARNING: make sure the battery is discon-
nected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
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Symptom:
ORC, INTERROGATE RIGHT SIACM - ACTIVE
When Monitored and Set Condition:
ORC, INTERROGATE RIGHT SIACM - ACTIVE
When Monitored: With ignition on, the ORC monitors the PCI Bus for a Right SIACM
status message containing the airbag warning lamp9Lamp On/ OFF9request. The status
message is sent to the ORC once each second or upon any change in the active DTCs.
Set Condition: The Code will set, if the ORC receives an9Lamp On9status message from
the Right SIACM. NOTE: This indicates that there is an active diagnostic trouble code in
the Right SIACM.
POSSIBLE CAUSES
INTERROGATE RIGHT SIACM
ORC, INTERROGATE RIGHT SIACM
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB select SIDE AIRBAG then RIGHT SIACM.
With the DRBIIIt, read the active DTC's.
Does the DRB show any active diagnostic trouble codes in the Right SIACM?All
Ye s®Refer to PASSIVE RESTRAINTS category and select the symp-
tom from the RIGHT SIACM symptom list.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 2
2WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE RIGHT SIDE IMPACT AIRBAG CONTROL MODULE IS
DROPPED AT ANY TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Occupant Restraint Controller in accordance with
Service Instructions. WARNING: make sure the battery is discon-
nected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
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AIRBAG
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Symptom:
ORC, NO CLUSTER MESSAGE - ACTIVE
When Monitored and Set Condition:
ORC, NO CLUSTER MESSAGE - ACTIVE
When Monitored: With the ignition in the On position, the ORC monitors the PCI Bus for
a message from the MIC containing the airbag warning lamp status. The MIC transmits
the message one time at ignition on, lamp state change, or in response to the ORC lamp
message.
Set Condition: If the MIC message is not received for 10 consecutive seconds, the code
will set.
POSSIBLE CAUSES
MIC, COMMUNICATION FAILURE
NO CLUSTER MESSAGES
ORC, NO CLUSTER MESSAGES
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRBIIIt, ensure PCI Bus communications with the Instrument Cluster.
Is the Instrument Cluster communicating on the PCI Bus?All
Ye s®Go To 2
No®Refer to category COMMUNICATION CATEGORY and select the
related symptom INSTRUMENT CLUSTER BUS +/- SIGNAL
OPEN.
Perform AIRBAG VERIFICATION TEST - VER 1.
2 With the DRB select PASSIVE RESTRAINTS, AIRBAG, MONITOR DISPLAY and
WARNING LAMP STATUS.
Cycle the ignition key and observe the LAMP ON BY MIC monitor after the 6 to 8
seconds bulb check.
Does the DRB show LAMP ON BY MIC: ON or OFF?All
YES
Go To 3
NO
Replace Instrument Cluster circuit board.
Perform BODY VERIFICATION TEST - VER 1.
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Symptom List:
ORC, WARNING INDICATOR CIRCUIT OPEN - ACTIVE
ORC, WARNING INDICATOR CIRCUIT SHORT - ACTIVE
Test Note: All symptoms listed above are diagnosed using the same tests.
The title for the tests will be ORC, WARNING INDICATOR
CIRCUIT OPEN - ACTIVE.
When Monitored and Set Condition:
ORC, WARNING INDICATOR CIRCUIT OPEN - ACTIVE
When Monitored: When the ignition is On, the ORC monitors the PCI Bus for a message
from the MIC containing the airbag warning lamp status Ok or Open. The MIC transmit
the message one time at ignition on, upon lamp state change,or in response to the ORC
lamp message.
Set Condition: The code is set if the lamp state is open for 2 consecutive messages or 2
seconds.
ORC, WARNING INDICATOR CIRCUIT SHORT - ACTIVE
When Monitored: When the ignition is On, the ORC monitors the PCI Bus for a message
from the MIC containing the airbag warning lamp status Ok or Shorted. The MIC transmit
the message one time at ignition on and upon lamp state change.
Set Condition: If the lamp state is Shorted for 2 consecutive messages the code will be set.
POSSIBLE CAUSES
MIC, COMMUNICATION FAILURE
WARNING INDICATOR
ORC, WARNING INDICATOR
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRBIIIt, ensure PCI Bus communications with the Instrument Cluster.
Is the Instrument Cluster communicating on the PCI Bus?All
Ye s®Go To 2
No®Refer to category COMMUNICATION CATEGORY and select the
related symptom INSTRUMENT CLUSTER BUS +/- SIGNAL
OPEN.
Perform BODY VERIFICATION TEST - VER 1.
171
AIRBAG