engine CHRYSLER VOYAGER 2001 Service Manual

CHRYSLER VOYAGER 2001 Service Manual VOYAGER 2001 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56872/w960_56872-0.png CHRYSLER VOYAGER 2001 Service Manual

Page 2736 of 4284

CHRYSLER VOYAGER 2001  Service Manual NOTE: Install new cross bolt and washer assembly
(3.8L engine only) upon reassembly.
(6) Install and tighten the NEW cross bolts and
washer assemblies (3.8L engine only) to 61 N´m (45
ft. lbs.) (Fig.

Page 2737 of 4284

CHRYSLER VOYAGER 2001  Service Manual CRANKSHAFT MAIN
BEARINGS
STANDARD PROCEDURE - MAIN BEARING
FITTING
Bearing caps are not interchangeable and should
be marked at removal to insure correct assembly
(Fig. 56). Upper and lower bearing ha

Page 2738 of 4284

CHRYSLER VOYAGER 2001  Service Manual (2) Alternative Method:
²Support the weight of the crankshaft with a jack
under the counterweight adjacent to the bearing
being checked.
(3) Remove oil film from surface to be checked.
Plastigage is

Page 2739 of 4284

CHRYSLER VOYAGER 2001  Service Manual INSTALLATION - CRANKSHAFT MAIN
BEARINGS
NOTE: One main bearing should be selectively fit-
ted while all other main bearing caps are properly
tightened.
(1) For main bearing fitting procedure, (Refer t

Page 2740 of 4284

CHRYSLER VOYAGER 2001  Service Manual (3) Install seal using Special Tool C-4992-1 until
seal is flush with cover. (Fig. 64).
(4) Install crankshaft damper. (Refer to 9 -
ENGINE/ENGINE BLOCK/VIBRATION DAMPER -
INSTALLATION)
(5) Install ac

Page 2741 of 4284

CHRYSLER VOYAGER 2001  Service Manual INSTALLATION
CAUTION: If burr or scratch is present on the
crankshaft edge (chamfer), cleanup with 400 grit
sand paper to prevent seal damage during installa-
tion of new seal.
(1) Place Special Tool

Page 2742 of 4284

CHRYSLER VOYAGER 2001  Service Manual FLEX PLATE
REMOVAL
(1) Remove the transaxle. (Refer to 21 - TRANS-
MISSION/TRANSAXLE/AUTOMATIC - 31TH -
REMOVAL) (Refer to 21 - TRANSMISSION/TRAN-
SAXLE/AUTOMATIC - 41TE - REMOVAL)
(2) Remove flex pla

Page 2743 of 4284

CHRYSLER VOYAGER 2001  Service Manual OIL LEVEL TOO HIGH
If oil level is above the MAX mark on dipstick, it is
possible for the connecting rods to dip into the oil
while engine is running and create foaming. Foam in
oil pan would be fed t

Page 2744 of 4284

CHRYSLER VOYAGER 2001  Service Manual OPERATION
The piston and connecting rod is the link between
the combustion force to the crankshaft.
STANDARD PROCEDURES - FITTING
CONNECTING RODS
The bearing caps are not interchangeable or
reversible

Page 2745 of 4284

CHRYSLER VOYAGER 2001  Service Manual STANDARD PROCEDURES - FITTING PISTONS
The piston and cylinder wall must be clean and
dry. Piston diameter should be measured 90 degrees
to piston pin at size location shown in (Fig. 74). Cyl-
inder bo