CHRYSLER VOYAGER 2001 Service Manual

TEST ACTION APPLICABILITY
4 Remove the Power Liftgate Motor trim panel.
Remove the Liftgate trim panel.
Disconnect the Power Liftgate Module C2 connector.
Disconnect the Right Pinch Sensor connector
Measure the resistance between ground and the Pinch Sensor Signal circuit.
Is the resistance below 100.0 ohms?All
Ye s®Go To 5
No®Replace the Right Pinch Sensor.
Perform BODY VERIFICATION TEST - VER 1.
5 Remove the Liftgate trim panel.
Disconnect the Right Pinch Sensor connector.
Disconnect the Left Pinch Sensor connector.
Measure the resistance between ground and the Right Pinch Sensor Signal circuit.
Is the resistance below 1000.0 ohms?All
Ye s®Repair the Right Pinch Sensor Signal wire for a short to ground.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 6
6 Remove the Power Liftgate Motor trim panel.
Remove the liftgate trim panel.
Disconnect the Power Liftgate Module C2 connector.
Disconnect the Left Pinch Sensor connector
Measure the resistance between ground and the Pinch Sensor Signal circuit.
Is the resistance below 100.0 ohms?All
Ye s®Go To 7
No®Replace the Left Pinch Sensor.
Perform BODY VERIFICATION TEST - VER 1.
7 If there are no possible causes remaining, view repair. All
Repair
Repair the Pinch Sensor Signal wire for a short to ground.
Perform BODY VERIFICATION TEST - VER 1.
832
POWER DOORS - LIFTGATE
PINCH SENSOR SIGNAL CIRCUIT SHORT TO GROUND ÐContinued

Symptom:
*POWER LIFTGATE INOPERATIVE
POSSIBLE CAUSES
DTC'S PRESENT
MODULE RESPONSE
INTERMITTENT PROBLEM
SYSTEM TESTS
TEST ACTION APPLICABILITY
1 With the DRBIIItcheck for response from the Body Computer and the Power
Liftgate Modules
Is there response from both modules?All
Ye s®Go To 2
No®Refer to symptom list for problems related to COMMUNICA-
TION.
2 With the DRBIIIt, read DTCs in POWER LIFTGATE and BODY COMPUTER.
Are any Power Liftgate related codes present?All
Ye s®Refer to symptom list for problems related to POWER LIFT-
GATE.
No®Go To 3
3 This test will determine what inhibited the Power Liftgate from operating properly.
With the DRBIIIt, select POWER LIFTGATE, MISCELLANEOUS, LAST INHIBIT
MONITOR.
Does the DRBIIItdisplay any INHIBIT REASONS?All
Ye s®Check for any binding conditions or other restrictions that may
prevent proper operation. Using the wiring diagram/schematic as
a guide, inspect the wiring and connectors.
No®Go To 4
4 Ensure Liftgate is fully closed before proceeding.
With the DRBIIItselect SYSTEM TEST.
Perform the Open, Close, Latch Cinch, Latch Release and Relay tests.
Did any test fail?All
Ye s®Using the wiring diagram/schematic as a guide, inspect the
wiring and connectors.
No®Test Complete.
833
POWER DOORS - LIFTGATE

Symptom:
AMBIENT TEMPERATURE SENSOR CIRCUIT OPEN
When Monitored and Set Condition:
AMBIENT TEMPERATURE SENSOR CIRCUIT OPEN
When Monitored: Anytime the Power Sliding Door Module is awake.
Set Condition: If the Power Sliding Door Modules internal thermistor becomes open, this
code will set.
POSSIBLE CAUSES
DTC PRESENT
POWER SLIDING DOOR MODULE
TEST ACTION APPLICABILITY
1 With the DRBIIIt, record and erase DTC's.
Turn the ignition off, wait 10 seconds, then turn the ignition on.
Operate the power sliding door several times from stop to stop if possible.
With the DRBIIIt, read ACTIVE DTCs.
Does the DRBIIItdisplay AMBIENT TEMPERATURE SENSOR CIRCUIT HIGH?All
Ye s®Replace the Power Sliding Door Module.
Perform BODY VERIFICATION TEST - VER 1.
No®No problem found at this time.
Perform BODY VERIFICATION TEST - VER 1.
834
POWER DOORS - SLIDING

Symptom:
AMBIENT TEMPERATURE SENSOR CIRCUIT SHORT TO GROUND
When Monitored and Set Condition:
AMBIENT TEMPERATURE SENSOR CIRCUIT SHORT TO GROUND
When Monitored: Anytime the Power Sliding Door Module is awake.
Set Condition: If the Power Sliding Door Modules internal thermistor is shorted, this
code will set.
POSSIBLE CAUSES
DTC PRESENT
POWER SLIDING DOOR MODULE
TEST ACTION APPLICABILITY
1 With the DRBIIIt, record and erase DTC's.
Turn the ignition off, wait 10 seconds, then turn the ignition on.
Operate the power sliding door several times from stop to stop if possible.
With the DRBIIIt, read ACTIVE DTCs.
Does the DRBIIItdisplay AMBIENT TEMPERATURE SENSOR CIRCUIT LOW?All
Ye s®Replace the Power Sliding Door Module.
Perform BODY VERIFICATION TEST - VER 1.
No®No problem found at this time.
Perform BODY VERIFICATION TEST - VER 1.
835
POWER DOORS - SLIDING

Symptom:
CONTROL MODULE FAILURE - INTERNAL FAILURE
When Monitored and Set Condition:
CONTROL MODULE FAILURE - INTERNAL FAILURE
When Monitored: Anytime the module is awake.
Set Condition: Whenever the module senses an internal failure (EEPROM, ROM, ADC)
this code will set. The module must be replaced.
POSSIBLE CAUSES
SLIDING DOOR CONTROL MODULE - INTERNAL FAILURE
TEST ACTION APPLICABILITY
1 View repair.All
Repair
Replace the Sliding Control Module.
Perform BODY VERIFICATION TEST - VER 1.
836
POWER DOORS - SLIDING

Symptom:
INCOMPLETE LATCH CINCH - NO CURRENT
When Monitored and Set Condition:
INCOMPLETE LATCH CINCH - NO CURRENT
When Monitored: Whenever the power sliding door in operating in the closing direction.
Set Condition: The cinch operation was not completed in 4 seconds and the current did
not build up to stall level. This code is set only during the cinching operation after a 4
second time out.
POSSIBLE CAUSES
DTC PRESENT
BINDING DOOR
CINCH/RELEASE MOTOR CLUTCH DRIVER WIRE OPEN
CINCH/RELEASE MOTOR LATCH DRIVER WIRE OPEN
CINCH/RELEASE MOTOR UNLATCH DRIVER WIRE OPEN
LATCH ASSEMBLY
TEST ACTION APPLICABILITY
1 With the DRBIIIt, record and erase DTC's.
Turn the ignition off, wait 10 seconds, then turn the ignition on.
Operate the power sliding door several times if possible.
With the DRBIIIt, read ACTIVE DTCs.
Does the DRBIIItdisplay INCOMPLETE LATCH CINCH - NO CURRENT?All
Ye s®Go To 2
No®Using the wiring diagram/schematic as a guide, inspect the
wiring and connectors for an intermittent condition. Operate the
door several times and check for any binding or other obstruc-
tions.
Perform BODY VERIFICATION TEST - VER 1.
2 Examine the door for proper fit and alignment, loose/ hard or torn seals, worn teeth
on the rack and gear (lower drive unit) or anything that would cause an obstruction
to proper operation.
Manually operate the other sliding door or of a known good vehicle and notice the
effort needed to open and close.
Compare the effort needed on the disabled door.
Does it take more effort to operate the door than it should?All
Ye s®Refer to Service information for the related symptom(s).
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 3
837
POWER DOORS - SLIDING

TEST ACTION APPLICABILITY
3 Turn the ignition off.
Disconnect the Sliding Door Control Module C2 connector.
Disconnect the Cinch/Release Motor connector.
Measure the resistance of the Cinch/Release Motor Latch Driver circuit between the
Sliding Door Control Module C2 connector and the Cinch/Release Motor connector.
Wiggle the harness and check for an intermittent open condition.
Is the resistance below 5.0 ohms?All
Ye s®Go To 4
No®Repair the Cinch/Release Motor Latch Driver wire for an open.
Perform BODY VERIFICATION TEST - VER 1.
4 Turn the ignition off.
Disconnect the Sliding Door Control Module C1 connector.
Disconnect the Cinch/Release Motor connector.
Measure the resistance of the Cinch/Release Motor Clutch Driver circuit between the
Sliding Door Control Module C1 connector and the Cinch/Release Motor connector.
Wiggle the harness and check for an intermittent open condition.
Is the resistance below 5.0 ohms?All
Ye s®Go To 5
No®Repair the Cinch/Release Motor Clutch Driver wire for an open.
Perform BODY VERIFICATION TEST - VER 1.
5 Turn the ignition off.
Disconnect the Sliding Door Control Module C2 connector.
Disconnect the Cinch/Release Motor connector.
Measure the resistance between of the Cinch/Release Motor Unlatch Driver circuit
from the PSD C2 connector to the Cinch/Release Motor connector.
Wiggle the harness and check for an intermittent open condition.
Is the resistance below 5.0 ohms?All
Ye s®Go To 6
No®Repair the Cinch/Release Motor Unlatch Driver wire for an open.
Perform BODY VERIFICATION TEST - VER 1.
6 If there are no possible causes remaining, view repair. All
Repair
Replace the Latch Assembly.
Perform BODY VERIFICATION TEST - VER 1.
838
POWER DOORS - SLIDING
INCOMPLETE LATCH CINCH - NO CURRENT ÐContinued

Symptom:
INCOMPLETE LATCH CINCH - NO PAWL TRANSITION
When Monitored and Set Condition:
INCOMPLETE LATCH CINCH - NO PAWL TRANSITION
When Monitored: Whenever the power sliding door in operating.
Set Condition: The pawl switch was not detected as returning to ground during the
transition between secondary and primary cinch operation. NOTE: The door may not be
fully cinched during this condition. The door may cinch to primary but not be fully seated
and may pop off back to secondary.
POSSIBLE CAUSES
DTC PRESENT
BINDING DOOR
GROUND WIRE OPEN
PAWL SWITCH SENSE WIRE OPEN
PAWL SWITCH SENSE WIRE SHORT TO GROUND
PAWL SWITCH
TEST ACTION APPLICABILITY
1NOTE: This DTC will only set during the cinching operation after the 4
second time out. This may make it difficult to reproduce.
With the DRBIIIt, record and erase DTC's.
Turn the ignition off, wait 10 seconds, then turn the ignition on.
Operate the power sliding door several times if possible.
With the DRBIIIt, read ACTIVE DTCs.
Does the DRBIIItdisplay INCOMPLETE LATCH CINCH - NO PAWL TRANSI-
TION?All
Ye s®Go To 2
No®Using the wiring diagram/schematic as a guide, inspect the
wiring and connectors for an intermittent condition. Operate the
door several times and check for any binding or other obstruc-
tions.
Perform BODY VERIFICATION TEST - VER 1.
2 Examine the door for proper fit and alignment, loose/ hard or torn seals, worn teeth
on the rack and gear (lower drive unit) or anything that would cause an obstruction
to proper operation.
Manually operate the other sliding door or of a known good vehicle and notice the
effort needed to open and close.
Compare the effort needed on the disabled door.
Does it take more effort to operate the door than it should?All
Ye s®Refer to Service information for the related symptom(s).
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 3
839
POWER DOORS - SLIDING

TEST ACTION APPLICABILITY
3 Disconnect the Sliding Door Control Module C2 connector.
Disconnect the Sliding Door Latch Sensing Switch connector (latch assembly).
Measure the resistance of the Ground wires (both) between the PSD C2 connector
(cavity 20) and the Sliding Door Latch Sensing Switch connector.
Wiggle the harness while observing the ohmmeter.
Is the resistance below 5.0 ohms on both ground wires?All
Ye s®Go To 4
No®Repair the Ground wire for an open.
Perform BODY VERIFICATION TEST - VER 1.
4 Disconnect the Sliding Door Control Module C2 connector.
Disconnect the Sliding Door Latch Sensing Switch connector (latch assembly).
Measure the resistance of the Pawl Switch Sense wire between the PSD C2 connector
and the Sliding Door Latch Sensing Switch connector.
Wiggle the harness while observing the ohmmeter.
Is the resistance below 5.0 ohms?All
Ye s®Go To 5
No®Repair the Pawl Switch Sense wire for an open.
Perform BODY VERIFICATION TEST - VER 1.
5 Disconnect the Sliding Door Control Module C2 connector.
Disconnect the Sliding Door Latch Sensing Switch connector (latch assembly).
Measure the resistance between ground and the Pawl Switch Sense circuit.
Wiggle the harness while observing the ohmmeter.
Is the resistance below 1000.0 ohms?All
Ye s®Repair the Pawl Switch Sense wire for a short to ground.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 6
6 If there are no possible causes remaining, view repair. All
Repair
Replace the Pawl Switch (latch assembly).
Perform BODY VERIFICATION TEST - VER 1.
840
POWER DOORS - SLIDING
INCOMPLETE LATCH CINCH - NO PAWL TRANSITION ÐContinued

Symptom:
INCOMPLETE LATCH CINCH - OVERCURRENT
When Monitored and Set Condition:
INCOMPLETE LATCH CINCH - OVERCURRENT
When Monitored: Whenever the power sliding door is operating in the closing direction.
Set Condition: The latch motor stall current of 6.2 amps has been detected, or a time-out
has occurred with no pawl or ratchet failure. This code is set during the power cinching
operation.
POSSIBLE CAUSES
DTC PRESENT
BINDING DOOR
CINCH/RELEASE MOTOR LATCH DRIVER WIRE OPEN
CINCH/RELEASE MOTOR UNLATCH DRIVER WIRE OPEN
CINCH/RELEASE MOTOR LATCH DRIVER WIRE SHORT TO GROUND
CINCH/RELEASE MOTOR UNLATCH DRIVER WIRE SHORT TO GROUND
LATCH ASSEMBLY
TEST ACTION APPLICABILITY
1 With the DRBIIIt, record and erase DTC's.
Turn the ignition off, wait 10 seconds, then turn the ignition on.
Operate the power sliding door several times if possible.
With the DRBIIIt, read ACTIVE DTCs.
Does the DRBIIItdisplay INCOMPLETE LATCH CINCH-OVERCURRENT?All
Ye s®Go To 2
No®Using the wiring diagram/schematic as a guide, inspect the
wiring and connectors for an intermittent condition. Operate the
door several times and check for any binding or other obstruc-
tions.
Perform BODY VERIFICATION TEST - VER 1.
2 Examine the door for proper fit and alignment, loose/ hard or torn seals, worn teeth
on the rack and gear (lower drive unit) or anything that would cause an obstruction
to proper operation.
Manually operate the other sliding door or of a known good vehicle and notice the
effort needed to open and close.
Compare the effort needed on the disabled door.
Does it take more effort to operate the door than it should?All
Ye s®Refer to Service information for the related symptom(s).
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 3
841
POWER DOORS - SLIDING