engine CHRYSLER VOYAGER 2002 Service Manual

CHRYSLER VOYAGER 2002 Service Manual VOYAGER 2002 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56871/w960_56871-0.png CHRYSLER VOYAGER 2002 Service Manual

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CHRYSLER VOYAGER 2002  Service Manual (1) Disconnect and remove the upstream (before
catalytic converter) oxygen sensor. (Refer to 14 -
FUEL SYSTEM/FUEL INJECTION/O2 SENSOR -
REMOVAL)
(2) Install the Exhaust Back Pressure Fitting
Adaptor

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CHRYSLER VOYAGER 2002  Service Manual Catalyst operation is dependent on its ability to
store and release the oxygen needed to complete the
emissions-reducing chemical reactions. As a catalyst
deteriorates, its ability to store oxygen is

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CHRYSLER VOYAGER 2002  Service Manual INSPECTION
WARNING: THE NORMAL OPERATING TEMPERA-
TURE OF THE EXHAUST SYSTEM IS VERY HIGH.
THEREFORE, NEVER ATTEMPT TO SERVICE ANY
PART OF THE EXHAUST SYSTEM UNTIL IT IS
COOLED. SPECIAL CARE SHOULD BE

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CHRYSLER VOYAGER 2002  Service Manual EXHAUST SYSTEM AND TURBOCHARGER
TABLE OF CONTENTS
page page
EXHAUST SYSTEM AND TURBOCHARGER
DESCRIPTION..........................1
SPECIFICATIONS - TORQUE...............1
TURBOCHARGER SYSTEM
DESCRIPTI

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CHRYSLER VOYAGER 2002  Service Manual TURBOCHARGER SYSTEM
DESCRIPTION
CAUTION: The turbocharger is a performance part
and must not be tampered with. The wastegate
bracket is an integral part of the turbocharger. Tam-
pering with the waste

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CHRYSLER VOYAGER 2002  Service Manual bearing housing, routes the engine oil back to the
crankcase.
The most common turbocharger failure is bearing
failure related to repeated hot shutdowns with inad-
equate ªcool-downº periods. A sudde

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CHRYSLER VOYAGER 2002  Service Manual TURBOCHARGER
REMOVAL
The exhaust manifold and turbocharger cannot be
remove with the engine in vehicle.
(1) Remove engine from vehicle and mount on
engine stand (Refer to 9 - ENGINE - REMOVAL).
(2) Re

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CHRYSLER VOYAGER 2002  Service Manual (8) With exhaust manifold and turbocharger
assembly on work bench, remove turbocharger to
exhaust manifold retaining bolts. Separate exhaust
manifold and turbocharger.
CLEANING
All old gaskets should

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CHRYSLER VOYAGER 2002  Service Manual INSTALLATION
(1) Reposition exhaust heat shield (Fig. 8).
(2) Install exhaust heat shield retaining bolts (Fig.
8). Torque bolts to 27.5N´m.
(3) Install thermostat housing to upper radiator
hose tube

Page 1443 of 2399

CHRYSLER VOYAGER 2002  Service Manual (3) Install the six nuts attaching rear bumper rein-
forcement to frame rail extensions and tighten to 27
N´m (20 ft. lbs.) torque (Fig. 4).
(4) Install rear bumper fascia. (Refer to 13 -
FRAMES & BU