DACIA SOLENZA 2004 Repair Manual

OUTSIDE ACCESSORIES
56
56 - 1
External rear view mirror
DISMOUNTIN G
Extract the interior ornament (3) by gliding the two pins in the existing bushings (2) in the front
door caisson. For the externa l re ar view mirror, controlled by c ables, loosen the attachment
screw of the external rear view mirror control on the inside ornament, releasing so, the rear view
control (5).
Di smount the three plastic self-tapping screws (4), attaching the outside rearview mirror,
releasing it together with the gasket.
REMOU NT I NG
Perform the dismounting operations in the reverse order.
After fixing the outside rear view mirror, line up the two pins of the control cables attachment
extremity and insert them in the channel provided in the interior ornament, attaching it by tighten-
ing the its screw (only for outside rear view mirror, cables controlled).
4 5
1
2
3
3 2 1
4
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OUTSIDE ACCESSORIES
56
56 - 2
Spare wheel support
DISMOUNTIN G
Remove the safety ( 3) from the threaded driving axle ( 5).
Di smount the driving axle from the nut welded on the support ( 4) attached by means of the
screws ( 2) to the rear extreme cross member.
Release the spare wheel support ( 6) from the welded supports (1).
REMOU NT I NG
Perform the dismounting operations in the reverse order.
5
6
1
1 2
4
3
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OUTSIDE ACCESSORIES
56
56 - 3
Front wheels fairing
DISMOUNTIN G
Lift the vehicle by means of a two-column elevator.
Dismount :
- front wheels;
-r ight front wheel fairing ( 2), (5) and left front wheel fairing ( 7), from attachment clips (6)
and (8), consequently from screws (4 ) and (9) of the front wheels passages;
- protectors ( 1) and (3) from attachment screws (10) consequently ( 11).
4
109
12
3
11
5
6 7 8
REMOU NT I NG
Perform the dismounting operations in the reverse order.
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OUTSIDE ACCESSORIES
56
56 - 4
Rear wheels fairing
DISMOUNTIN G
Dismount the attachmen t screw (1) of the rear wheel fairing (2) on rear bumper, consequently
the attachment screw (3 ) of the rear wheel fairing on the rear bumper side support.
R EMOU NT I NG
Perform the dismounting operations in the reverse order. 1
2 3
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OUTSIDE ACCESSORIES
56
56 - 5
Air extractor
DISMOUNTIN G
For the air extractor dismounting it is not necessary to dismount the rear bumper.
Detach from clips the air extractor (2) from the left rear side panel (1) through the opening of
the rear panel lining and push it from inside to outside.
R EMOU NT I NG
Perform the dismounting operations in the reverse order (with the rubber part towards exterior
1
2
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REPAIR MANUAL
DACIA
RM 525-3 SEALING, ELECTRICITY
ENGINE: E7J
G EARBOX: JH3
TA P V: B 41A, B41B, B41C
Ref: 6001999067 MARCH 2004 English version
The reparation methods prescribed by the manufacturer in the present document are established subject to
t echnical specifications in force at the document issuing date.
These a re subject to modifications brought by the manufacturer at the fabrication of different assemblies,
s ubassemblies or accessor ies of its vehicles.
All rights rese rved to SC Automobile Dacia SA.
Re production or transla ting even partia lly of this prese nt doc ume nt is forbidde n without the writte n
authorisation of AUTOMOBILE DACIA S.A.
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INSIDE ACCESSORIES
Dashboa rd .......................................................... 57-1
Inside rear view mirror ..................................... 57-8
S un visors ........................................................... 57-9
Central console ................................................. 57-10
Handbrake case ................................................ 57-11
Turning handle .................................................. 57-12
SECU RITY ELEMENTS
Fr ont safety belts ............................................... 59 - 1
Re ar safety belts ............................................... 59 - 2
HEATING
General .............................................................. 61-1
Operating principle ........................................... 61-2
C limate c ontrol unit .......................................... 61-4
Ve n t ilation- climate control air
distributor (RACV) .......................................... 61-5
Heating radiator ................................................ 61-6
C ontrol panel ..................................................... 61-7
C ontrol cable s ................................................... 61-9
Motor fan control resistance............................ 61-10
Diagnose ............................................................. 61-11
AIR CONDITIONING
General ............................................................... 62-1
Draining – filling the refrigerant circuit ......... 62-3
Air conditioning unit operating diagram ........ 62-4
Operating principle ........................................... 62-5
Part icles filter .................................................... 62-7
Cold ai r blowing device (DSAF) ...................... 62-8
Evaporator ........................................................ 62-10
Control panel ..................................................... 62-11
Comp ressor ........................................................ 62-12
C ondenser .......................................................... 62-13
Pressu re controller ............................................ 62-14
F ilter reser voir ................................................... 62-15
Unit piping ......................................................... 62-16
Thermostatic expansion valve ......................... 62-19
C limate c ontrol blower ..................................... 62-20
Blow er control resistance .................................. 62-21
Rec ycling flap motor fan ................................. 62-22
Diagnose ............................................................. 62-23
CARRIAGE BODY SEALING
Ca rriage body se aling ....................................... 64 - 1 OPENINGS SEALING
Opennings sealing ............................................. 65 - 1 GLASSES SEALING
Glasses gaskets .................................................. 66 - 1
Inside wipers ..................................................... 66 - 2
Outside wipers ................................................... 66 - 3
Fr ont door glass channel ................................. 66 - 4
Rear door gla ss run channel ............................ 66 - 5
CARRIAGE BODY INSIDE TRIMS
C arriage body inside trims ............................. 71-1
Upper front pillar trim ..................................... 71-2
Mi ddle pillar trim ............................................. 71-3
Rear quarter panel tr im ................................... 71-4
R oof lining ......................................................... 71-5
Trunk carpet ...................................................... 71-6
Cowl panel noise absor bent ............................. 71-7
Cockpit carpet ................................................... 71-8
LATERAL OPENINGS TRIMS
Fr ont door panel ................................................ 72-1
R ear door panel ................................................. 72-2
REAR TABLE
Lateral table ....................................................... 74-1 FRONT SEATS SLIDES GUIDES
Fr ont seat ........................................................... 75-1
Fr ont seats slides guide s ................................... 75-2
SEATS / R EAR BENCH
R ear bench ......................................................... 76-1
BATTERY - FRONT HEADLIGHTS
Battery ... ............................................................ 80-1
Headlamp assembly .......................................... 80-4
F og projectors ................................................... 80-5
Bulbs ... ................................................................ 80-6
Headlamps adjustment .................................... 80-9
Repl acement of the headlamps mechanic
adjustment control ........................................... 80-1157
Mechanisms and accesoires5
59
61
62
Climatisation6
64
65
66
71
72
74
75
76
80
Echuipment electr ique8
Garnishing and tack room7
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INSIDE AND REAR LIGHTING
Inside and rear lighting .................................... 81-1
Ceili ng lamp ...................................................... 81-4
Bulbs ... ............................................................... 81-5
Lamps failures diagnostic ................................. 81-6
Cockpit fuse box ............................................... 81-8
UCE de co de r protection .................................. 81-10
ACCOUSTIC WARNING - ANTI STARTING
General .............................................................. 82-1
One key head replacement ............................... 82-5
Dismounting - remounting E.C.U. decoder ..... 82-6
Anti starting bushing replacement .................. 82-7
R. F. remote control for blocking/unlocking the
doors ................................................................... 82-8
Electric control unit injection replacement ..... 82-9
Acoustic warning ............................................... 82-10
Pr ocedures ......................................................... 82-12
Diagnostic .......................................................... 82-18
Diagnostic – General ........................................ 82-39
Diagnostic – Failures interpretation ............... 82-53
Diagnostic – Conformity checking ................... 82-55
Diagnostic – States interpretation ................... 82-57
Diagnostic - Damage location algorithm ........ 82-63
INSTRUMENT PANEL
Instrument panel without RPM meter ............ 83 -1
Instrument panel with RPM meter ................. 83 -2
connectors disposal ........................................... 83 -3
Pe rform functional instrument panel ............ 83 -4
Speed transducer .............................................. 83 -5
F uel level transmitter ........................................ 83 -6
Water te mperature sensor ................................ 83 -7
Diagnostic – damages interpretation .............. 83 -8
STEERING - CONNECTOR
Anti-theft mechanism ...................................... 84-1
Under steering wheel control .......................... 84-2
Re ar windows defrosting switch ..................... 84-6
Central locking switch ...................................... 84-7
Pa ssenger electric window sw itch ................... 84-8
Driver electric window switch ......................... 84-9
Hazard sw itch .................................................... 84-10
Electric lighter..........................................................84-11
WINDSCREEN WIPER
Drive mechanism ............................................. 85-1
Diagnostic ........................................................... 85-3 AUTO RADIO
General .............................................................. 86-1
T apes player ...................................................... 86-6 CD Pl
ayer .......................................................... 86-7
C onnectors ........................................................ 86-8
Roof antenna .................................................... 86-9
ELECTRICAL ASSISANCE EQUIPEMENT
Windscreen washing ......................................... 87-1
Re lays and UCE decoder asse mbly from
cockpit ............................................................... 87-2
Cockpit Central Unit ....................................... 87-4
Diagnostic – general ......................................... 87-6
Diagnostic – Failures interpretation ................ 87-11
Diagnostic - Conformity checking ................... 87-14
Diagnostic – States interpretation ................... 87-18
Diagnostic – Damage location algorithm ........ 87-26
WIRING
Airbag - general ................................................ 88-1
Airbag – Electronic control unit ..................... 88-2
Driver’s airbag .................................................. 88-6
Airbag – Special devic es ................................... 88-9
The airbag destroying procedure .................... 88-10
Airbag diagnostic – General ............................ 88-12
Diagnostic – Failure interpretation ................. 88-14
Diagnostic – Conformity checking .................. 88-20
Diagnostic – Help .............................................. 88-22
Diagnostic – Failure locating tree .................... 88-23
Fr ont door wiring protector ............................ 88-24
Re ar door wiring prote ctor .............................. 88-25
ELECTRIC DIAGRAMS
General .............................................................. 89 - 1
Functional diagrams list .................................. 89 - 6
F unctional diagrams list index ............................ 89 - 8
Connections lists - Mass list ............................. 89 - 9
Electric compone nts location on vehicle ......... 89 - 10
Ma ss attachments on vehic le ............................ 89 - 10
Electric compone nts location on the vehic le .... 89 - 11
Cockpit fuse box ................................................ 89 - 14
Fu se box from engine compartment ................ 89 - 16
Wires functions index in connectors and
couplings ........................................................... 89 - 18
Wires functions in connectors and
couplings ........................................................... 89 - 21
Wires functions explanation ............................ 89 - 9581
82
83
84
85
86
87
88
89
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57
57 - 1
INSIDE ACCESSORIES
TIGHTENING MOMENTS(daNm)
Steering wheel attachment screw 4.4
Attachment screw steering wheel airbag 0.65
IMP ORTANT !
All interventions at the airbag system
must be pe rform e d onl y by qual i fi ed
s taff.
DISMOUNTING
IMP ORTANT !
Before dismounting the airbag, block
the UCE airbag by means of the CLIP
tester (see chapter 88 “ UCE ai rbag
blocking”). T he airbag indicato r from
the instrument panel is on. Disconnect the battery.
Dismount the two attachment screws of the
s teering wheel airbag on the steering wheel by
means of a T20 (TORX) head screwdriver.
upper part dashboard
lower part dashboard
Disconnect the steering wheel airbag connec-
tor.
Dashboard
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57
57 - 2
INSIDE ACCESSORIES
DISMOUNTIN G
Dismount :
-s teering attachment screw ( 1) on the
steering column, by means of a screwdriver pro-
vided with TORX T50 head;
- steering wheel (2) not before bringing the
steering to the middle point (wheels are in a di-
rect line); - half-cases (3) and (4) connected be-
tween them by three screws (5) to the steering
column.
In order to dismount the under steering wheel
control from the upper shaft of the steering
w heel, loosen the screw (6) and extract the
under steering wheel control (7).
5 1
2
4
3
5
Disconnect the connectors of :
- lights, windscreen wiper;
- anti-theft mechanism;
- rotating contact.
AT T E N T I ON !
It is forbidden the handling of the pyro-
technic system near heating sources or open
fire, because there is the risk of undesirable
s tarting of the system.
IMP ORTANT !
Anytime when dismounting the steering
wheel, it is necessary to dismount the airbag
connector (1). The airbag is provided wi th
a connector who is short-circuited aft er dis-
connecting the wiring connector, avoiding
in this way all undesirable starting.
AT T E N T I ON !
It is forbidden the change of the rota-
tion c ontact position after di smounting
the under-steering wheel control assem-
bly, because there is the risk of i ts dam-
aging.
The under steering wheel control it is pro-
vided with a pre -cut self-a dhe sive tape
stacked on the rotating contact and on the
under steering wheel control body that is not
allowing the undesirable rotation of the rotat-
ing contact until its mounting on the attach-
ment cone of the steering column. In case the position of the rotating contact
is changed, then this one, is to be rotated
clockwise 2.5 complete rotations (or until it
gets blocked), then is to be rotated a nti-
clockwise 2.5 complete rotations.
7
6
Dashboard
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