DAEWOO NUBIRA 2004 Service Repair Manual

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 47
DAEWOO V–121 BL4
DTC 24
Battery Voltage Low
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very careful
when handling the SDM. Never strike or jar the SDM.Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.
Step
ActionValue(s)YesNo
1Check the fuse F1. Is the fuse blown?–Replace the
fuse F1.Go to Step 2
21. Confirm the ignition switch ”ON”.
2. Check the voltage from the fuse F1. Is the volt-
age 10.6V?
10.6VGo to Step 4Go to Step 3
31. Repair the power supply and the wiring to the
fuse F1.–––
41. Confirm the ignition switch ”OFF”.
2. Disconnect the connector of clock spring.
3. Disconnect the connector of passenger airbag
module.
4. Disconnect the connector of SDM.
5. Confirm the ignition switch ”ON”.
6. Check the voltage between the terminal 5 of
SDM connector and the ground. Is the voltage
10.6V?
10.6VGo to Step 7Go to Step 5
51. Disconnect the C207.
2. Confirm the ignition switch ”ON”.
3. Check the voltage from the terminal 3 of C207.
Is the voltage 10.6V?
10.6VGo to Step 4Go to Step 3
6Repair the wire between the fuse F1 and the terminal
1 of connector C207.–––
7Replace the SDM.–––

8B – 48ISUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
DAEWOO V–121 BL4
J3B18B03
LT BLU
LT BLU
”13” Ter.
DLC
(Data Link Connector) YEL YEL
10A
1C207 PNKPNKPNK
BLK/
WHTBRN
SDM F1
Hot in Run and Start
3
65
97 17
10A F4
32
B15
B7A19 31C201
G202
C207 4
DIAGNOSTIC TROUBLE CODE (DTC) 25
AIRBAG WARNING LAMP FAILURE
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.
Upon passing these test ignition and deployment loop volt-
ages are measured to ensure that they are within their nor-
mal voltage ranges. The SDM monitors the voltages at the
driver low and the passenger low to detect shorts to
ground or voltage in the deploy loops.
The SDM checks the wiring connection to the passenger
airbag module by letting the infinitesimal current flow
through the internal circuit and verify the resistance. If thewarning lamp operates properly ”ON” and ”OFF”, SDM
checks the voltage continuously from the warning lamp
terminal.
DTC 25 Will Set When
S The warning lamp does not blinking properly ”ON”
and ”OFF”.
Reference
When the ignition switch is turned ON, in case of normal,
the warning lamp blinking 7 times during 7 seconds.
But in case, the warning lamp stays ”ON” or blinking a sec-
ond after above normal blinking(7 times during 7 sec-
onds), then it is regarded as a defect(old or current) pres-
ents. Please check the defect with scan tool.

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 49
DAEWOO V–121 BL4
DTC 25
Airbag Warning Lamp Failure
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very careful
when handling the SDM. Never strike or jar the SDM.Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.
Step
ActionValue(s)YesNo
11. Confirm the ignition switch ”OFF”.
2. Wait for a minute the SDM charger to be dis-
charged.
3. Visually check any damage for the airbag wir-
ing. Is the airbag wiring damaged?–Replace the
airbag wiring.Go to Step 2
21. Check the resistance between the SDM and
the high, low terminal of driver side airbag
module and ground. Is the resistance 10KΩ–Go to Step 4Go to Step 3
3Repair the power supply and the wiring to the fuse
F4.–––
41. Confirm the ignition switch ”OFF”.
2. Remove the instrument cluster (or clock for
with tachometer).
3. Check the bulb of airbag warning lamp. Is the
bulb OK?–Go to Step 6Go to Step 5
5Replace the bulb of airbag warning lamp.–––
61. Confirm the ignition switch ”ON”.
2. Check the voltage from the terminal B15 from
the wiring connector of cluster.(or the terminal
A19 from the wiring connector of cluster). Is
the voltage in the range of 11~14V?
11~14VGo to Step 8Go to Step 7
7Repair the wire between the fuse F4 and the terminal
B15 from the wiring connector of cluster.(or the ter-
minal A19 from the wiring connector of cluster).–––
81. Check the connection between the terminal
B15 and B7 from the cluster(or the terminal
A19 and B7 from the cluster). Is the connection
OK?–Go to Step 10Go to Step 9
91. Replace the instrument cluster.–––
101. Confirm the ignition switch ”OFF”.
2. Remove the connector of passenger airbag
module and the connector of clock spring.
3. Remove the connector of SDM.
4. Confirm the ignition switch ”OFF”.
5. Check the voltage from the terminal 7 of SDM.
Is the voltage in the range of 11~14V?–Replace the
SDM.Go to Step 11
11Repair the wiring between the terminal 7 of SDM and
the instrument cluster.–––

8B – 50ISUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
DAEWOO V–121 BL4
J3B18B03
LT BLU
LT BLU
”13” Ter.
DLC
(Data Link Connector) YEL YEL
10A
1C207 PNKPNKPNK
BLK/
WHTBRN
SDM F1
Hot in Run and Start
3
65
97 17
10A F4
32
B15
B7A19 31C201
G202
C207 4
DIAGNOSTIC TROUBLE CODE (DTC) 31
INTERNAL SENSING DIAGNOSTIC MODULE (SDM)
FAILURE
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.DTC 31 Will Set When
S The SDM does not implement diagnostic operation.
In case of above, the wiring harness of SDM should
be checked before replacing the SDM.
DTC 31
Internal Sensing Diagnostic Module(SDM) Failure
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very carefulwhen handling the SDM. Never strike or jar the SDM.
Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 51
DAEWOO V–121 BL4
J3B18B03
LT BLU
LT BLU
”13” Ter.
DLC
(Data Link Connector) YEL YEL
10A
1C207 PNKPNKPNK
BLK/
WHTBRN
SDM F1
Hot in Run and Start
3
65
97 17
10A F4
32
B15
B7A19 31C201
G202
C207 4
DIAGNOSTIC TROUBLE CODE (DTC) 32
AIRBAG INFLATION RECORD BY FRONTAL COLLISION
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.
In case of airbag inflation by a vehicle collision, the SDMmaintains warning lamp ”ON” and then all the airbag sys-
tem including SDM, Airbag Module and wiring should be
replaced.
DTC 32 Will Set When
S The history of airbag inflation or belt pretensioner
explosion is in the SDM.
DTC 32
Airbag Inflation Record By Frontal Collision
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very carefulwhen handling the SDM. Never strike or jar the SDM.
Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.

8B – 52ISUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
DAEWOO V–121 BL4
J3B18B03
LT BLU
LT BLU
”13” Ter.
DLC
(Data Link Connector) YEL YEL
10A
1C207 PNKPNKPNK
BLK/
WHTBRN
SDM F1
Hot in Run and Start
3
65
97 17
10A F4
32
B15
B7A19 31C201
G202
C207 4
DIAGNOSTIC TROUBLE CODE (DTC) 33
DRIVER SIDE AIRBAG INFLATION RECORD BY SIDE
IMPACT
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.
In case of driver side airbag inflation by side impact, the
SDM maintains warning lamp”ON” and then all the airbag
system should be checked including pretensioners andalso side airbag sensor, wiring should be replaced. In
case, the driver side airbag inflation by side impact counts
over 5, the SDM should also be replaced.
DTC 33 Will Set When
S The history of airbag inflation or belt pretensioner
explosion is in the SDM.
DTC 33
Driver Side Airbag Inflation Record By Side Impact
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very carefulwhen handling the SDM. Never strike or jar the SDM.
Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 53
DAEWOO V–121 BL4
J3B18B03
LT BLU
LT BLU
”13” Ter.
DLC
(Data Link Connector) YEL YEL
10A
1C207 PNKPNKPNK
BLK/
WHTBRN
SDM F1
Hot in Run and Start
3
65
97 17
10A F4
32
B15
B7A19 31C201
G202
C207 4
DIAGNOSTIC TROUBLE CODE (DTC) 34
PASSENGER SIDE AIRBAG INFLATION RECORD BY
SIDE IMPACT
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.
In case of passenger side airbag inflation by side impact,
the SDM maintains warning lamp ”ON” and then all the air-
bag system should be checked including pretensionersand also side airbag sensor, wiring should be replaced. In
case, the passenger side airbag inflation by side impact
counts over 5, the SDM should also be replaced.
DTC 34 Will Set When
S The history of passenger side airbag inflation or belt
pretensioner explosion is in the SDM.
DTC 34
Passenger Side Airbag Inflation Record By Side Impact
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very carefulwhen handling the SDM. Never strike or jar the SDM.
Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.

8B – 54ISUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
DAEWOO V–121 BL4
J3B18B03
LT BLU
LT BLU
”13” Ter.
DLC
(Data Link Connector) YEL YEL
10A
1C207 PNKPNKPNK
BLK/
WHTBRN
SDM F1
Hot in Run and Start
3
65
97 17
10A F4
32
B15
B7A19 31C201
G202
C207 4
DIAGNOSTIC TROUBLE CODE (DTC) 35
BELT PRETENSIONER EXPLOSION RECORD
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.
In case of belt pretensioner explosion without front airbaginflation due to insufficient impact, replace the exploded
belt pretensioner and remove the defect code using scan
tool. In case, the belt pretensioner explosion counts over
5, then the SDM should also be replaced.
DTC 35 Will Set When
S The history of belt pretensioner explosion is in the
SDM.
DTC 35
Belt Pretensioner Explosion Record
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very carefulwhen handling the SDM. Never strike or jar the SDM.
Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 55
DAEWOO V–121 BL4
J3B18B03
LT BLU
LT BLU
”13” Ter.
DLC
(Data Link Connector) YEL YEL
10A
1C207 PNKPNKPNK
BLK/
WHTBRN
SDM F1
Hot in Run and Start
3
65
97 17
10A F4
32
B15
B7A19 31C201
G202
C207 4
DIAGNOSTIC TROUBLE CODE (DTC) 38
SIDE AIRBAG AND BELT PRETENSIONER EXPLOSION
COUNT OVER 5
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.
In case of the SDM has been used 5 times for 5 explosionsof belt pretensioners or side airbags, the SDM should also
be replaced.
DTC 38 Will Set When
S The count of belt pretensioner and side airbag ex-
plosion is over 5 in the SDM.
DTC 38
Side Airbag And Belt Pretensioner Explosion Count Over
5
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very carefulwhen handling the SDM. Never strike or jar the SDM.
Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.

8B – 56ISUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
DAEWOO V–121 BL4
J3B18B07
18191 2
SDM Driver
Side Airbag
ModulePassenger
Side Airbag
Module
WHT/
YEL
BLK/
WHTPNK/
WHTBRN/
WHT BLKDK GRN/
YEL
RED/
YEL WHT/
DK BLU DK GRN/
DK BLU
6
G202
20
1 1
2425C301
16
45
17
Driver
Side Airbag
Sensor12
21
1 246
Passenger
Side Airbag
Sensor
DIAGNOSTIC TROUBLE CODE (DTC) 52
DRIVER SIDE AIRBAG DEPLOYMENT LOOP
RESISTANCE IS HIGH
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.
Upon passing these test ignition and deployment loop volt-ages are measured to ensure that they are within their nor-
mal voltage ranges. The SDM monitors the voltages at the
driver low and the passenger low to detect shorts to
ground or voltage in the deploy loops.
DTC 52 Will Set When
S The resistance of driver side airbag deployment
loop is higher than 2.7 ohms.