battery DATSUN 210 1979 Workshop Manual

Steering
System

STEERING
COLUMN

AND
GEAR

Tightening
torque
of

bolts
and
nuts

kg
rn
ft4b

@
3
8

to
5
2

27
to

38

@
1
3
to
1

8
9
to
13

@
0
35
to
0
45
25
to
3
3

@
4

0
to
5

0
29
to
36

@
7
0

to
8
0
51
to
58

lEi
13
to
15

94
to
108
1

Steering
wheel

2
olumn

clamp

3

Steering
column

4

Jacket
tube

flange

S

RUbbercoupling

6

Steering
gear

ST860

Fig
ST

l

Steering
Column

and
Gear

STEERING
WHEEL
2

spoke
steering
wheel

I

Remove
bolts
from
back
side
of

steering
wheel

2
Lift

horn

pad
from

steering

wheel

and
disconnect
horn
wire
REMOVAL

I

Disconnect

battery
ground
cable

2
Remove
horn

pad

3

spoke
sport
steering
wheel

Pull
off

pad

ST766

Fig
ST
3

Removing
Horn
Pod

ST765

Fig
ST

2

Removing
Horn
Pod
3
Remove

steering
wheel
nut

4

Using

Steering
Wheel
Puller

ST2718000l
install

puller
anchor

51
2
bolts
into
threaded
holes

provided
in

steering
wheel
Turn
center
bolt
of
the

special
tool
clockwise
to
remove
steer

ing
wheel

CAUTION

a
00
not

strike
end

of

steering
col

umn
shaft
with
a
hammer

Striking

shaft
will

damage
bearing
or
col

lapsible
shaft

b
Be
careful
not
to

damage
cancel

pole

Fig
ST
4
Removing

Ste
ing
WhHl

INSTALLATION

Install

steering
wheel
in
the
reverse

order
of
removal
Observe
the
follow

ing
instructions

Apply

grease
to

sliding
portions

2
When

installing
steering
wheel
to

column
shaft

align
punch
mark

on

steering
wheel
with

punch
mark
on

the

top
end
of

column
shaft

til

Tightening
torqu

Steering
whee

nut

3
8
to
5

2

kg

27

to
38

ft
Ibl

Note
After

imtol1ing

steering
wheel

turn

it
clockwise
end
counterclock

wise

cheddng
for
catch
or

drag

Also
check
horn
for

operation

Engine
Control
Fuel
Exhaust

Systems

REMOVAL

WARNING

When

replacing
fuel
line

parts
be

sure
to
observe
the

following

a
Put
a
CAUTION
INFLAM

MABLE

sign
in

workshop

b
Be

sure
to
furnish

workshop

with
In

asphyxiator

c
Be
sure
to
disconnect

battery

ground
cable
before

conducting

operations

d
Put
drained
fuel
in
an

explosion

proof
container
and

put
on
lid

securely

FUEL
TANK

Sedan

I

Disconnect
battery
ground
cable

2
Drain
fuel
from
fuel
tank

then

disconnect
fuel
hose

3
Remove

filler
hose

protector

and

inspection
cover
in

luggage
com

i
tl

f

I

Filler
hose

protector

2

Inspection
cover

FE561

Fig
FE
4

Removing
Filler
Hose

Protector
and
Inspection

Cover

4
Disconnect
fuel
filler
hose

vent

hoses
and
fuel
tank

gauge
unit
wire

connector

I

JI

I

2
FE562

3

Fig
FE

5
Di

connecting
Ho
e
and

Connector
5
Remove
fuel
tank

protector

6
Remove
fuel
tank

Hatchback
and

Wagon

I
Disconnect

battery

ground
cable

2
Drain

fuel
from
fuel
tank

then

disconnect
fuel
hose

3

Remove

luggage
carpet
luggage

board

inspection

covef
and
side
finish

er

4
Disconnect
fuel
filler
hose

vent

hoses
and
fuel
tank

gauge
unit
wire

connector
See

Fig
FE

5

5
Remove

fuel
tank

protector

6
Remove
fuel
tank

FUEL
TANK
GAUGE
UNIT

Sedan

1
Remove

inspection
cover
in

lug

gage
compartment
See

Fig
FE
3

2

Disconnect
fuel
tank

gauge
unit

wire
connector

3
Remove
fuel
tank

gauge
unit

Hatchback
and

Wagon

I
Remove

luggage
carpet
luggage

board
and

inspection
cover

2

Disconnect
fuel
tank

gauge
unit

wire

connector

3
Remove
fuel
tank

gauge
unit

CHECK
VALVE

Sedan

I
Remove

inspection
cover
and
fuel

filler
hose

protector
in

luggage
com

partment

2
Remove
check
valve

Hatchback

I
Remove

luggage
carpet
luggage

board
and

luggage
side
finisher

2
Remove
check
valve

Wagon

I
Remove

rear
side
finisher
in

luggage
compartment

2
Remove
check
valve

FE
5
FUEL
TUBE

Fuel
tubes
are
serviced

as
an
assem

bly
so
that
the

replacement
of
fuel

tube

can
be

easily
done
However

do

not
disconnect

any
fuel
line
unless

absolutely
necessary

Drain

fuel
from
fuel
tank

2

Loosen
fuel
hose

clamps
and
dis

connect
fuel
tube

at
each
end

Note

Plug
hose
and
tube

openings
to

prevent
entry
of
dust
or
dirt
while

removing

3
Unfasten

clips
that

hold
tube
on

underbody
and

remove
tube

from
the

car

FUEL

FILTER

I
Disconnect
fuel
hoses
from
fuel

filter

by

removing
clamps

2

Take
out
fuel
strainer
and
discard

it

INSPECTION

FUEL
TANK

Check
fuel
tank
for

cracks
or
defor

mation

If

necessary
replace

FUEL
HOSE

Inspect
all
hoses
for
cracks

fatigue

sweating
or
deterioration

Replace
any
hose
that
is

damaged

FUEL
TUBE

Replace
any
fuel
tube
that

is
crack

ed
rusted

collapsed
or
deformed

FUEL
FILTER

Replace
fuel
filter
at
the

specified

maintenance
interval
or

if
it

becomes

clogged
or
restricted

Fuel
filter
is
of
a

cartridge
type
and

cannot
be
cleaned

Always
replace

with

a
new
one

CHECK
VALVE

1
Blow
air

through
connector

on

fuel
tank
side

A
considerable
resistance
should
be

felt
at
the
mouth
and
a

portion
of
air

INSTRUMENT
PANEL
Body

INTERIOR

1
Lock
and

striker

2

Lid
fInisher

3

Lid

stopper

4
Cluster
lid

B

compartment

5

Side
vent

grille

INSTRUMENT
PANEL

ASSEMBLY

Removal
and
installation

I
Disconnect

battery
ground
cable

2
Remove
illumination
control
rhe

ostat

3
Pull
out
heater

control
knob
and

remove
heater
control
finisher

4

Remove
screw

attaching
heater

control

assembly
to
instrument

panel

5
Draw

out
ash

tray
and
remove

grommet
to
ash

tray

6
Remove

bolt

attaching
instru

ment
lower
assist

cover
to
instrument

panel

7

Remove

steering
column

cover

8
Disconnect

speedometer
cable
be

hind

speedometer

9
Remove
radio
antenna

cable

10

Disconnect

body
and
instrument

harness
at

connectors

11

Disconnect
heater

ground
har
6
Instrument

panel
assembly

7
Cluster
lid
A

8
Radio
mask

9

Center
vent

grille

10
Instrument
lower
assist
cover
11
Instrument
lower
center
cover

12
Heater
control
fInisher

13
Illumination
lamp

14
Ash

tray

15
Heater
control
lever
bracket

ness
connector

12
Remove

instrument

panel
at

taching
bolt

and
remove
instrument
BF768B

Fig
BF
84
Instrument
Panel

Assembly

panel

13

Installation
is
in
the

reverse

order

of
removal

I

I

I

8F5778
7Jf1ll

A

Fig
BF
85

Removing
Bolt

Attaching
Point

BF
29

Z
jJ

BF769B

Fig
BF
91

Removing
Screws

Attaching
Floor

Carpet

and

Clip

2
Release
lock
on
rear
seat
back

and
tilt

seat
back

approx
600

for

ward

3
Slide
rear

seat
back
backwards

and
draw
out
outside
seat
back

hinge

pin
from
bracket
on
car

body

BF770B

Fig
BF
92

Removing
Rear

Seat

Back

4

Slide
rear
seat
back
outwards

and
draw

out
inside
seat
back

hinge

from
bracket

on
car

body
and

remove

seat
back

S

Installation
is
in
the

reverse
order

of
removal

SEAT
BELT

DESCRIPTION

The

front
seat
belts
are
a

three

point

type
consisting
of

an
inner

lap

and
an
outer

lap
shoulder

belt

This

lap
shoulder
belt
is

provided

with

an

Emergency
Locking
Retractor

which

locks
the
belt

by
detecting
car
Body

deceleration

This

retractor
serves
to
restraint
the

belt

securely
in

case
of

emergency
as

in

a
collision
or
sudden

stop
of
the
car

thus

protecting
the
seat

occupant

against
serious

injury
Under
normal

condition
the
belt

can
be

freely

pulled

out

The
inner

lap
belt

is
combined
with

a
buckle
The
buckle
includes
a
switch

which
is

used
as
a
seat
belt

warning

device

The
rear
seat
belt

is
a
two

point

type
and
includes
an
automatic
belt

locking
retracting
device

CAUTION

1
In

conformity
with
MVSS
No
302

be
sure
to
remove
the
thin

poly

ethylene
covers
from
seat
belts
at

1
Pre

delivery
service

2

Parti

replacements

2
If
the
car
is
collided
or
ovarturned

replace
the
entire
belt

assembly

regardless
of
nature
of

accident

3
If
the
condition
of

any
component

of
a
seat
belt
is

questionable
do

not
have
seat
belt

repaired
but

raplaced
as
a
belt

assembly

4
If

webbing
is

cut

frayed
or
dam

aged
replace
belt

assembly

5
Do
not

spill
drinks
oil
etc
on

inner

lap
belt
buckla
Naver
oil

tongue
and
buckle

6
Use

only
a
NISSAN

genuina
seat

belt

assembly

REMOVAL
AND

INSTALLATION

I

Disconnect

battery
ground
cable

2
Loosen
bolt

attaching
inner

lap

belt

BF771B

Fig
BF
93

Removing
Inner
Lap
Belt

BF
31
3

On
driver
s
seat
disconnect
seat

belt
switch
and

remove
inner

lap
belt

4
Remove
bolt

securing
through

anchor

at
shoulder

portion
and
bolt

securing
anchor

at

lap
portion
from

lap
shoulder
belt

5

Remove
center

kicking
plate

Sedan
or
rear
side
finisher
Hatch

back

6
Remove

securing
bolts
and
re

move

lap
shoulder
belt
with

Emergen

cy
Locking
Retractor

attached

BF311B

Fig
BF

94
Removing
Lop
Shoulder

Belt

7

Removing
rear
seat
belts

Remove

seat
cushion
and
seat
back

Then
loosen
bolts

attaching
rear
seat

belts
and

remove
rear
seat
belts

BF772B

Fig
BF

95

Removing
Rear
Seat
Belt

8
Install
front
and
rear
seat
belts
in

the
reverse
order
of
removal

iil
Tightening
torque

Anchor

bolt

2
4
to
3
2

kg
m

17
to

23
ft

Ibl

DESCRI

PTI
ON

Cabl
are
covered
with

color
coded

vinyl
for

easy
identification
In
the

wiring
diagram
olors
are

indicated

by

one
or
two

alphabetical
letters

It
is
recommended
that
the

battery

be

disconnected
before

performing

any
electrical
service

other
than

bulb

or

fuse

replacement

In

addition
to

fuses
a
fusible

link

has
been

installed
to

protect

wiring

Circuit

system

Starting
and

ignition
system

Charging
system

Lighting
system

Signal
system

Instrument

system

Others

Grounding
system

The
main
cable

of
each

system
is

generally
coded
with
a

single
color

These

colors
are

represented
by
such

letters
as
G
W
or
Br
Minor
items
of

each
circuit
s

terminal
are
coded

with

a
two
tone
color

as
follows

BW
Black
with
white

stripe

LgR

Light
green
with
red

stripe
Body
ectrical

System

BODY
ELECTRICAL

WIRING

The

fusible
link

functions

almost
the

same

as
a

fuse

though
its

characteris

tics
are

slightly
different
than

normal

fuses

CABLE
COLORS

Cable
colors
are

generally
used

as

shown
in

the

following
table

Color

B

Black

W

White

R

Red

G

Green

y

Yellow

L
Br

Lg

Blue
Brown

Light
green

B

Black

INSPECTION

Inspect
all

electrical
circuits

Ie

Terring
to

wiring
or
circuit

diagrams

Circuits
should
be

tested
for
continui

ty
or

short
circuit
with
a
conventional

test

lamp
or

low

reading
voltmeter

Before

inspecting
circuit
ensure
that

I

Each
electrical

component
part
or

cable
is

securely
fastened
to
its
con

nector

or
tenninal

2

Each
connection
is

fIrmly
in

place

and

free
from
rust

and
dirt

BE

2
3
No

cable

covering
shows

any
evi

dence
of

cracks

deterioration
or
other

damage

4

Each
terminal
is
at
a
safe
distance

3
Vay
from

any
adjacent
metal

parts

5

Each
cable
is
fastened
to

its

proper
connector
or

terminal

6

Each

grounding
bolt
is

fumly

planted

7

Wiring
is

kept
away
from

any

adjacent

parts
with

sharp
edges
or

high

temperature
parts
such
as
exhaust

pipe

8

Wiring
is

kept
away
from

any

rotating
or

working
parts
fan

pulley

fan
belt
etc

9
Cables
between
fIXed

portions

and

moving

parts
are

long
enough
to

withstand
shocks
and

vibratory
forces

Note

a
Before

starting
to

inspect
and

repair

any

part
of
electrical

system
or

oth
parts
which

may
lead
to

a

short
circuit
disconnect
cables
at

battery
terminals
as
follows

Disconnect
cable
at

negative

terminal

and
then
disconnect
cable

at

positive
terminal

Before

connecting
cables
to

battery

terminal
be

s
1
to
clean
tenninals

with
a

rag
Fasten
cable
at

positive

t
minal
and
then

ground
cable

at

negative
tenninal

Apply

grease
to

top
of
these
terminals
to

prevent
rust
from

developing
on

them

b
Ne
use
a

screwdriver
or
service

tool
to
oonduct
a

oontinuity
test

Use
test
leads

Co

Nev
ground
an

open
circuit

or

circuits
under
no
lood
Use
a

test

lamp
I2V

3W
or

circuit
tester
as
a

lood

FUSE
AND

FUSIBLE
LINK

MAINTENANCE

INSTRUCTIONS

Fuse

The
fuse

block
is
installed

under

the

instrument

panel
on

driver
s
side

Body
Electrical

System

ELECTRICAL
UNIT
OF

LIGHTING
SYSTEM

CAUTION

Before

starting
to
work
on

any
part
of

electrical

system
disconnect

battery

ground
cable

BULB
SPECIFICATIONS

Item

Headlamp
Main

Dilnmer

Front
combination

lamp

Turn

signal
Clearance

Rear
combination

lamp

Turn

signal

Stop
Tail

Back

up

Side
marker

lamp

License

plate
lamp

Turn

signal
pilot
lamp

High
beam

pilot

lamp

Charge
warning
lamp

Oil

pressure

warning
lamp

Brake

warning
lamp

Seat
belt

warning
lamp

Ash

tray
illumination

lamp

Heater

panel
illumination

laf
lp

Room

lamp

Luggage
room

lamp
Hatchback
and

Wagon

Rear
window

defogger

lamp

AfT
selector
lever
illumination

lamp
Capacity
SAE

trade

number

12V
60

50W

l2V
27
8W
1157

l2V
27W

12V
27
8W

12V
27W

12V
8W

l2V
3
4W

l2V
3
4W

l2V
3
4W

12V
3
4W

12V
3
4W

12V
3
4W

12V
3
4W

l2V2W

l2V
3
4W

l2V
lOW
Quantity

2

2

1156
2

1157
4

1156
2

67
4

158

2

158
2

158

158

158

158

158

158

l2V
5W

12V
14W

12V
3
4W

158

BE
9

REMOVAL
AND

INSTALLATION

For

lamp

Note

a
Disconnect

battery
ground
cable

before

starting
to

work

b
To

repJaoe
bull

push
ill
n
bulb

turn
it

counterclockwise
and
re

move
it

from
socket
Install
new

bulb
in
tbe
reverse
order
of

re

moval

9

Removing
bulb

Installing
bulb

BE259C

Fig
BE
9

Replacing
Bulb

c
To

repbce
wedge
base

type
bulb

puD
out
bulb
from
socket

To

inslaD

new
bulb

pusb
bulb
into

socket

Removing
bulb

Installing
bulb

Fig
BE
10
BE260C

R

eplac
ing
Wedge
BlUe

Type
Bulb
Body
Electrical

System

IGNITION
SWITCH

OFF

ICC
01

ST
I

0

0

61
1

ot

Steering
lock

5

I

OUT

I
Iso

16
6

I

T

BEll8D

Fig
BE
II

Ignition
Switch

COMBINATION

SWITCH
wires

at
connector

6

Loosen

retaining
screw
and
Ie

move
combination

switch

assembly

7

lnstaD
combination
switch
in
the

reverse
order
of
removal
REMOVAL
AND

INSTALLATION

I

Disconnect

battery
ground
cable

2

Remove
horn

ring

3

Remove

steering
wheel

4

Remove

steering
column
cover

5

Disconnect
combination
switch
INSPECTION

Test

continuity
through
switch

with
a

test

lamp
or

ohmmeter

TURN
SIGNAL
HORN
AND
LIGHTING
SWITCH

1
1
R

HORMI

119
0
I

12
I
6
I

136
I

II
0
I
III
I

F

c
I
c
I
c

15
0

QQOQ

16
6
56

I
5

11
0

II
000Q
10

9
000000

BE119D

Fig
BE
12
Combination
Switch

BE

l0

Body
Electrical

System

ELECTRICAL
UNIT
OF
SIGNAL
SYSTEM

CAUTION

Before

startill1l
to
work
on

any

part
of

electrical

system
disconnect

battery

ground
cable

TURN
SIGNAL

SWITCH

Refer
to

combination
switch

HORN
RELAY

REMOVAL
AND

INSTALLATION

I

I

BE123D

Fig
BE
16

ReplOving
om

ReIDy

INSPECTION

1

i
L
l

I
F
I

L

t
r
j

CV
CD

@

pi

101

D
C
12V

BE124D

Fig
BE
17
Horn

ReIDy
HAZARD
SWITCH

REMOVAL
AND

INSTAUATION

I

Disconnect

battery
ground
cable

2
Remove

upper
steering
column

cover

3

Disconnect
harness
connector

4
Remove

ret

ining
screw

5
Install
hazard

warning
lamp

switch
in
the

rev
erse
order
of
removal

i

1
4

2
5

V
lfI

OMI

g
1

t

5
01

BE306C

Fig
BE

IS
Hazard
Switch

STOP
LAMP

SWITCH

REMOVAL
AND

INSTALLATION

I

Disoonnect

battery

ground
cable

2
Disconnect
harness
connectors

3

Loosen
lock

nut
Switch

assembly

can
then
be
taken
out
by

rotating

switch

4

Install
in

the
reverse
order
of

removal

BE
12
BE68QC

Fig
BE
19

Stop
Lamp
Switch

INSPECTION

Test

oontinuity
through

stop
lamp

switch
with
a
test

lamp
or
ohmmeter

When

plunger
is

pressed
into
switch

assembly
stop
lamp
switch
contacts

are

open
Contacts
are
closed
when

plunger
is

projected

BACK
UP
LAMP

SWITCH

Back

up
lamp
switch
is

installed
on

transmission

INSPECTION

When
transmission
lever
is

in
R

position
there
should
be

continuity

between

two
terminals

DOOR
SWITCH

Door
switch
is
installed
on
lower

center

pillar

REMOVAL
AND

INSTAUATION

I
Disconnect

battery
ground
cable

2
To

pull
switch
assembly
out
of

lower

pillar
withdraw
switch
and

wiring
assembly

3
Disconnect
lead
wire
at
con

nector

Body
Electrical

System

INSPECTION
4
Installation
is
in
the

reverse
order

of
removal

Test

continuity
through
door

switch
with
a
test

lamp
or

ohmmeter

When

plunger
is

pressed
into
switch
assembly
door

switch
contacts
are

open
Contacts
are
closed
when

plung

er
is

projected

METERS
AND
GAUGES

3
Remove

steering
column

cover

4

Remove
cluster
lid
A

referring
to

Instrument
Panel
Section
BF

for

reqlOval
and
installation

5

Remove

retaining
screws

6

Disconnect

speedometer
cable

by

pushing
and

turning
connector

cap

counterclockwise
7

Disconnect
lead
wire
terminals

for

multi

pole
connector
and
tachome

ter

if
so

equipped

8
Install
combination
meter

in
the

reverse
order

of
removal
CAUTION

Before

starting
to
work
on

any
part
of

electrical

sYstem
disconnect

battery

ground
cable

COMBINATION

METER
Note
Be
careful

not
to

damage
print

ed
circuit

I

Disconnect

battery
ground
cable

2

Remove

steering
wheel

CD
Cl

B

i

lJ

Q
@

8

0

I
0

w
@
@

I
Q

a

d

Q
Q
J

Q
2
Cl
0

a

w

Q
3

j

J

Z
t

0
J

W

C

I
0
9
J
CI
C

CI

J

0

I
Q
a
Cl
w

z
J

w
Z
a

c

o
0

3
S2
J1
J2
a
a
l

gO

C
4

l
w
I

EO
l

c
zO

zO
1

Cl

CjU
z

3
Q
Q
w
c

ffi

ffi

to
J
C
U
en

a

C
a
w

i

r
@
p

g10

l
0

U
lJ
v

v

zO

8
7
12
11
10

Q

o

I

Fig
BE
20
Combination
Meter
1
Water

temperature
gauge

2

Speedometer

3
Turn

signal
pilot
lamp

4
Fuel
level

gauge

5

High
beam

pilot
lamp

6
Oil

pressure
warning

lamp

7

Charge
warning
lamp

8
Illumination

lamp

9
Turn

signal
pilot
lamp

10
To

speedometer
cable

11

Illumination

lamp

12

Illumination

lamp

13

Charge

warning
lamp

14

Oil

pressure
warning
lamp

15

Illumination

lamp

16

High
beam

pilot
lamp
12
1

11
00

o

100

6

gO

80
0

7
2

o

3

o

04

Os

o

6

U

4
u

6

BE125D

BE13

Body
Electrical

System

DISASsEMlU
Y
AND
ASSEI
t18LV

BE126D

Fig
BE
21

Combination
Meter

TACHOMETER
7
Install
tachometer
in

the
reverse

order
of
removal

REMOVAL
AND

INSTALLATION

I

Disconnect

battery

ground
cable

2
Remove
combination
meter

3

RemO
e

speedometer
reset
knob

4

Disconnect
tachometer

connector

from

printed
circuit
board
terminal

5
Remove
screws

securing
printed

circui
t

board

6
Remove
tachometer

by
loosening

retaining
screws
BE744C

Fig
BE
22
Tachometer

BE
14
FUE
LEVELAND

WATER

TEMPERATURE

INDICATOR
SYSTEM

REPLACEMENT

G11l1ge

I
Remove
combination
meter

2
Disconnect

harness
connector

from
terminal
on

printed
circuit

board

3
Remove

retaining
screws

4
Install
new

gauge
in
the
reverse

order
of
removal

Fuel
tank

gauge
unit

Fuel

tank

gauge
unit
is
located
on

fuel
tank

Refer
to
Fuel
Tank

Gauge

Unit

Section
FE
for
removal

and

installation

Thermal
transmitter

I
Disconnect
lead
wire

from
termi

naL

2
Remove

thermal
transmitter

by

loosening
it

oountercIockwise

3

Install
new
thermal
transmitter
in

the
reverse
order
of
removal

Note
Be
aure

to

apply
conductive

sealer
to
threads

prior
to

installing

new
hennal
transmitter