ECU DATSUN B110 1973 Service Repair Manual

AUTOMATIC
TRANSMISSION

D

range
Low

gear

To

queCon
t
Front

Clutch
LOW

R

B

B
k

B

I

12
I

3

L

12

U
J

I

IL

CID
Vecu
7
t
l

if
Valva

V
lv
TIC
Oil

Pr

r

0

i
Or
in

lV
I

F
Ofll

Lubf
lut

Orific

Check

V
lve
O
inV

Th

onl

O
ain

V
t

ll
Dow
thih

Solenoid

ID
Pt

Modifi
Valv

24

IS

@2nd
J
dShift

V
I
ll

12

3
ht
2nd
Ih
v
tv

S

j
P

Rev
I

IO
V
lv8

Menuel

V
lv

PRND21

NOle
Marked
O
ln

I

i
pres
00
0f

pressu

c
tI
I
GO
8
no

pre
aI
SKondary

Gov
no
V

To

q
econ

te
pr
s

Th
oUI

pt
Lmli

I

P

Irfw

a
ernor
V

Fig
A
T
32
Oil

pressure
circuit

diagram
DJ

range
Low

gear

AT
21

AUTOMATIC
TRANSMISSION

REMOVAL
AND
INSTAllATION

TRANSMISSION
ASSEMBLY

Removal

Installation

TRANSMISSION

ASSEMBLY

When

dismounting
the
automatic

transmission
from
a

vehicle

pay
at

tention
to
the

following

points

1

Before

dismounting
the

trans

mission

rigidly

inspect
it

by
aid

of
the

Troubleshooting
Chart
and
dis

mount
it

only
when

considered
to
be

necessary

2
Dismount

the
transmission

with

utmost
care
and

when

mounting

observe

the

tightening

torque
indi

cated
on
another
table
not

to
exert

excessive
force

Removal

In

dismounting
automatic
transmis

sion
from

vehicle

proceed
as
follows

i

Disconnect

battery
ground
cable

from
terminal

2
Jack

up
car
and

support
its

weight
on

safety
stands

Recommend
a

hydraulic
hoist
or

open
pit
be

utilized

if
available

Make

sure
that

safety
is
insured

3
Remove

propeller
shaft

Note

Plug
up
the

opening
in
the
rear

extension
to

prevent
oil

from

flowing
out

4

Disconnect
front

exhaust
tube

5

Disconnect

selector

range
lever

from
manual
shaft

6

Disconnect
wire
connections

at

inhibitor
switch
CONTENTS

AT

33

AT

33

AT

33
TRANSMISSION

CONTROL
LINKAGE

Removal
and
installation

Adjustment
AT

35

AT

36

AT

36

7

Disconnect
vacuum
tube
from

vacuum

diaphragm
and

wire
connec

tions
at

downshift
solenoid

8

Disconnect

speedometer
cable

from
rear

extension

9
Disconnect
oil

charging

pipe

10

Support
engine
by
locating
a

jack
under

oil

pan
with
a
wooden

block
used

between
oil

pan
and

jack

Support
transmission

by
means
of
3

transmission

jack

11
Detach

converter

housing
dust

cover
Remove

bolts

securing
torque

converter
to

drive

plate
See

Figure

AT
47

AT265

Fig
AT
47
Removing
torque
converter

attaching
bolt

Note
Before

removing
torque
con

verter
scribe
match
marks
on

two

parts
so
that

they
may
be

replaced
in
their

original
posi

tions
at
assembly

12
Disconnect

engine
moun
t

and

hand
lever
bracket

by

removing
two
2

rear

engine
mount

securing
bolts
and

two

2
crossmember

mounting
bolts

13
Remove

starter
motor

14
Remove
bolts

securing
transmis

sion
to

engine
After

removing
these

AT
33
bolts

support
engine
and
transmission

with

jack
and
lower
the

jack
gradually

until

transmission
can

be
removed
and

take

out
transmission

under
the

car

Note

Plug

up
the

opening
such
as
oil

charging

pipe
rear
extension

etc

Installation

Installation
of
automatic
transmis

sion
on

vehicle
is

reverse
order
of

removal

However

observe
the
follow

ing
installation
notes

Drive

plate
mnout

Turn

crankshaft
one
full

turn
and

measure
drive

plate
mnou
t
with

indi

cating

finger
of
a
dial

gauge
rested

against
plate
See

Figure
AT48

Replace
drive

plate
if

in

excess
of

0
5
mm

0
020
in

Maximum
allowable
mnout

0
3

mm
0
012
in

A

T266

Fig
A
T
48

Measuring
drive

plate

runout

2
Installation
of

torque
converter

Line

up
notch
in

torque
converter

with
that
in
oil

pump
Be

extremely

careful
not
to

cause
undue
stresses
in

parts
in

installing
torque
converter

See

Figure
A

T
49

AUTOMATIC

TRANSMISSIO
N

i

MAJOR
REPAIR
OPERATION

SERVICE
NOTICE
FOR
DISASSEMBLY

AND
ASSEMBLY

TORQUE
CONVERTER

Inspection

TRANSMISSION

Disassembly

Inspection

Assembly

SERVICE
NOTICE
FOR

DISASSEMBLY
AND

ASSEMBLY

I
It
is

desirable
that
the

repair

operations
are
carried
out
in
the

dust

proof
room

2
Due
to
the
differences
of
the

engine
capacities
the

specifications
of

component
parts
for
each

model

s

transmission

may
be

different
How

ever

they
do
have
common

adJust

ments
and

repair
as
well

as

cleaning

and

inspection
procedures
ou

tlined

hereinafter

3

During
the

repair
operations

refer
to
the
Service
Data
and

Specifi

cations
section
for
the
correct

parts

for
the

applicable
model

transmission

4
Before

removing
any
of
subas

semblies

thoroughly
clean
the

outside

of
the
transmission
to

preven
t
dirt

from

entering
the
mechanical

parts

5
Do
not
use
a
waste

rag
Use

a

nylon
waste

or

paper
waste

6
After

disassembling
wash
all
dis

assembled

parts
clean
and
examine

them

to
see
if
there
are

any
worn

damaged
or
defective

parts
and
how

they
are
affected
Refer

to
Service

Data

for
the
extent
of

damage
that

justifies
replacement

7

Packings
seals
and
similar

parts

once
disassembled
should
be

replaced

with
new
ones
as
a
rule

TORQUE
CONVERTER
CONTENTS

AT
37

AT
37

AT
37

AT
37

AT
37

AT
39

AT
39
COMPONENT
PARTS

F
rant
clutch

Rear
clutch

Low
reverse
brake

Servo

piston

Governor

Oil

pump

Planetary
carrier

Control

valve

The

torque
converter
is
a
welded

construction
and
can
not
be
disas

sembled

Inspection

I
Check

torque
converter
for

any

sign
of

damage

bending
oil
leak
or

deformation
If

necessary
replace

2
Remove
rust

from

pilots
and

bosses

completely

If

torque
converter
oil
is

fouled
or

contaminated
due
to
burnt
clutch

flush
the

torque
converter
as
follows

I

Drain
oil
in

torque
converter

2
Pour
none
Iead

gasoline
or

kero

sene
into

torque
converter

approxi

mately
0
5

liter
I
1

8
V
S

p
7
8

Imper
p

3
Blow
air

into

torque
converter

and
flush
and
drain
out

gasoline

4

Fill

torque
converter
oil
into

torque
converter

approximately
0
5

liter
I
i
8
I

pt
7
8

lmper
pt

5

Again
blow
air
into

torque
con

verter
and
drain

torque
converter
oil

TRANSMISSION

Disassembly

I
Drain

oil
from
the
end

of
rear

extension
Mount
transmission
on

Transmission
Case
Stand
ST07860000

or
ST07870000
Remove

oil

pan
See

Figure
AT
52

AT

37

T
AT
41

AT
41

AT
42

AT
43

AT
43

AT

44

AT
44

AT
45

AT
45

2
Remove
bolts

securing
converter

housing
to
transmission

case
Remove

torque
converter

3
Remove

speedometer
pinion

sleeve
boll

Withdraw

pinion

4

Turn
off

by
hand
downshift
sole

noid
and
vacuum

diaphragm
Do
not

leave

diaphragm
rod
at

this

stage
of

disassembly
Rod
is

assembled
in

top

of

vacuum
diaphragm
See

Figure

AT
53

ST07860000

AT118

Fig
AT
52

Remouing
oil

pan

Show
2
liter
engine
model

Fig
A
T

53
Downshift
solenoid
and

uacuum
diaphragm

I

J

It

r

I

x

f

Fig
AT
54

Remouing
valve

body

tt

l

v

AT121

Fig
A
T
55

Loosening
band
en
a

Fig
AT
56

Removing
oil

pump

AT123

Fig
A
T
5
7

Removing
band
strut

Fig
A

T
SS

Removing
connecting
shell
CHASSIS

5
Remove

bolts
which
hold
valve

body
to
transmission
case
See

Figure

AT
54

6
Loosen
lock
nut

2
on

piston

stem

CI
as

shown
in

Figure
AT
55

Then

tighten
piston
stem
in
order
to

prevent
to
fall
front

clutch
drum
down

when
oil

pump
is
withdrawn

7

Pull
out

input
shaft

8
Withdraw
oil

pump
using
Sliding

Hammer

S125850000
Exercise
care

not
to
allow
front
clutch
to
come
out

of

position
and

drop
onto
floor
See

Figure
AT

56

9

Remove
band

strut
This
can
be

done

by

loosening
piston
stem
further

See

Figure
AT
57

10
Remove
brake
band
front

clutch
and
rear

clutch
as
an

assembled

unit

11

Remove

connecting
shelt
rear

clutch

hub
and

front

planetary
carrier

as

a
unit
See

Figure
AT
58

12

With
the

aid
of

Snap
Ring
Plier

HT69860000

pry

snap
ring
off

output

shaft

See

Figure
AT
59

13

Remove

connecting
drum
and

inner

gear
of
rear

planetary
carrier

as

an

assembly
See

Figure
AT
60

14

Remove

snap

rings
and

then

remove
rear

planetary
carrier
internal

gear
connecting
drum

one

way
clutch

outer

race
and
one

way
clutch
in

this

written

order

15
Remove

rear
extension

loosen

ing
securing
bolts

See

Figure
A
T
6I

16
Pull
out

output
shaft
remove
oil

distriburor

2
together
with

governor

valve
D
See

Figure
AT
62

17

Pry
off

snap
ring
using
a

pair
of

pliers
Remove

retaining

plate
drive

plate
driven

plate
and
dish

plate
in

this
written
order
See

Figure
AT

63

AT
38
Fig
AT
61

Removing
rear

extension

I
AT128

Fig
A
T
62

Removing
governor
and

oil
distributor

AT129

Fig
A

T
63

Removing
drive
and

driven
plates

18

Reaching
through
back
side
of

transmission

case
remove
hex
head

slotted
bolts
as
shown

in

Figure

AT
64
To

do
this
use
Hex

head
Ex

tension

ST25570000
One

way
clutch

inner
race
thrust

washer

piston
return

spring
and
thrust

spring
ring
can
now

be

removed

19
Blowout

low
and
reverse
brake

piston
by
directing
a

jet
of
air
into

hole
in

cylinder
See

Figure
A
T

65

20
Remove
band

servo

loosening

attaching
bolts

Note
If

difficulty
is
encountered
in

removIng
retainer

direct
a

jet

of
air

toward
release
side
as

shown
in

Figure
AT
66

ST25570000

Fig
A
T

64

Removing
hex
head
lotted

bolt

Fig
A
T
65

Removing
pi
ton

r

AT132

Fig
A

T

66

Removing
band
seroo
AUTOMATIC
TRANSMISSION

21

Pry
snap
rings
CD
from
both

ends
of

parking
brake
lever

@
and

remove
the

lever
Loosen
off
manual

shaft
lock

nut

CID
and
remove
manual

plate
@
and

parking
rod

@
See

Figure
AT
67

Qd

i
f

W
II

4

i

n
n

r
1

K
j

e
0

H
o

i

j
j

I
j

l

m
r
JlII

2

U
r

K
F

J

r

0

f
1

r

AT133

Fig
A
T
67

Removing
manual

plate

22
Remove

inhibitor
switch
and

manual
shaft

loosening
two

securing

bolts

Inspection

Torque
converter

housing

transmission
case
and
rear

extension

1
Check
for

damage
or

cracking
if

necessary
replace

2
Check
for
dent
or
score
mark
on

their

mating
surfaces

Repair
as

neees

sary

3

Check
for
score
mark
or

sign
of

burning
on
extension

bushing
if

neces

sary

replace

Gaskets
and
O

ring

1

Always
use
new

gaskets
when
the

units
are

to
be

disassembled

2

Check
O

rings
for
burrs
or

cracking
If

necessary
replace
with

new

rings

Oil
distributor

I

Check
for

sign
of
wear
on

seal

ring
and

ring
groove
replacing
with

new

ones
if

found
worn

too

badly

beyond
use

2
Test
if

clearance
between
seal

ring

and

ring
groove
is

correct
If
out
of

specifications

replace
whichever
worn

excessively
beyond
limits
Correct

clearance
is
from
0
04
to
0

16

mm

0
0016
to
0
0063
in
See

Figure

AT

68

AT
39
Clearance

Seal

ring

F
1
I

i
h

AT134

Fig
A
T

68

Measuring
seal

ring
to

ring
groove
clearance

Assembly

Assembly
is
reverse
order
of
dis

assembly
However
observe
the

following
assembly
notes

1
After

installing

piston
of
low
and

reverse
brake
assemble
thrust

spring

ring
return

spring
thrust
washer

and

one

way
clutch
inner

race

Torque

hex
head

slotted
bolt

to
1
3

to
1
8

kg
m
94
to
13
ft
Ib

using
Hex
head

Extension

ST25570000

Torque

Wrench

GG930
1

0000
and
Socket
Ex

tension
ST25512001
See

Figure

AT
69
i

ST25570000

ST255
1

2001

GG93010000
0

rr

l

f

r

Fig
A
T
69

Installing
one

way
clutch

inner
race

2
After

low
and

reverse
brake
has

been
assemble

measure
the
clearance

between

snap

r
ng
cD
and

retaininig

plate
@
Select

proper
thickness
of

retaining
plate
that

will

gi
ve
correct

ring
to

plate
clearance

See

Figure

AT
70

Low
and

reverse
brake

clearance
0
8
to
1

05
mm

0
031
to

0
041
in

Fig
AT

70

Measuring
ring
to

plate

clearanc

Available

retaining
plate

No

Thickness
mm
in

I

15
8
0

622

2
16
0

0
630

3
16
2
0

638

4
16
4
0
646

5
16
6
0

654

6
16
8

0

661

As

to

inspection

procedure
for
low

and
reverse
brake
see

page
AT
43

3

Install
one

way
clutch

so
that
the

arrow

mark
is

toward
front

of

vehicle
It

should
be

free
to

rotate

only
in

clockwise
direction
See

Figure

AT71

AT131

Fig
AT
71
One

way
clutch

4

After

installing
rear

extension

torque
attaching
bolts
to
2

0
to
2
5

kg
m
14
to

18
ft
lb
Place
manual

lever
in
P

range
and
check
to

be
sure

that

rear

output
shaft
is

securely

blocked

5

Tighten
servo
retainer

temporari

Iy
at

this

stage
of

assembly
CHASSIS

6
Place
rear

clutch

assembly
with

needle

bearing
on
front

assembly

7

Install
rear

clutch
hub
and

front

planetary
carrier
in
the
manner
as

shown
in

Figure
AT
72

AT142

Fig
AT

72

Installing
planetary
carrier

8

Assemble

connecting
shell

and

other

parts

up
to
front
clutch
in

reve
e
order
of

disassembly

ATl43

Fig
AT
73
In

talling
connecting
hell

9

Adjust
total
end

play
and
front

end

playas
follows

L

@
8

S

I
fT

15

l

r

1
Front
clutch

thrust

washer

2
Oil

pump

3
Front
clutch

4

Rear
du
tch
S
Transmission
case

6
Oil

pump

gasket

7

Oil

pump
cover

bearing
race

Fig
AT
74

Endplay

AT
40
I
Measure
the
distance
A

and

e

by
vernier

calipers
as
shown
in

Figure
AT
75

fl
l

I
Transmission
case

1l

Lf
ar
n
h

AT139

Fig
AT
75

Measuring
the
diltance

A
and

C

2
Measure
the
distance

B

and

D

of
oil

pump
COVer
as
shown
in

Figure
AT
76

B

AT140

Fig
AT
76

MeaJIuring
the
diltanc

B
and
D

Adjustment
of
total

end

play

Select
oil

pump
cover

bearing
race

by

calculating
the

following
formula

TT
A
B
W

where

TT
Required
thickness
of
oil

pump

cover
bearing
race
mm
in

A

Measured
distance
A

mm
in

B
Measured
distance
B
mm
in

W

Thickness
of

bearing
race
tem

porarily
inserted
mm

in

Available
oil

pump
cover

bearing
race

No
Thickness

mm
in

I
1
2

0
04
7

2
I

4
0
055

3
1

6
0
063

4
1

8
0
071

5

2
0
0
079

6
2
2

0
087

Specified
total
end

play

0

25
to

0
50
mm

0
009
to
0

020
in

Adjustment
of
front
end

play

Select
front
clutch
thrust
washer

by

calculating
the

following
formula

TF
C
D
0
2
mm

where

T

F
Required
thickness
of
front

clutch
thrust

washer
mm

in

C
Measured
distance
C
mm
in

D
Measured
distance
D

mm
in

Available
front
clutch
thrust
washer

No
Thickness

mm
in

I
J
5
0
059

2
1
7
0
067

3
1
9

0
075

4
2
1

0
083

5
2
3

0
091

6
2
5
0
098

7
2
7
0

106

Specified
front
end

play

0
5

to
0
8
mm

0
020
to
0
031
in

Notes
a
Correct

thickness
of

bearing

race
and
thrust
washer
is
al

ways
the
one
which
is
nearest

the
calculated

one

b
Installed
thickness
of

oil

pump
gasket
is

0
4
mm
0
016

in

10

Check
to
be

sure
that

brake

servo

piston
moves

freely
For
detailed

procedure
refer
to

covering

topic
on

page
AT
43

Use

care
to

prevent
piston

from

coming
out
of

place

during
test

ing
since

servo
retainer

is
not

tightened

at
this

point
of

assembly

II

Make
sure
that
brake
band

strut

is

correctly
installed

Torque
piston

stem
to
1
2

to
1
5

kg
m
8
7

to
II

ft
lb
Back
off
two
full

turns
and

secure

with
lock
nut
Lock
nut

tight

ening

torque
is
1
5

to
4

0

kg
m

I
I
to

29
ft

Ib
AUTOMATIC
TRANSMISSION

I
2

After
inhibitor
switch
is
in

stalled
check
to
be
sure
that
it

op

erates

properly
in
each

range
For

detailed

procedure
refer
to

covering

topic
on

page
AT
51

13

Check
the

length
L
between

case
end

to
rod
end

of
vacuum

throttle

valve

fully
pushed
in

Then
select

adequate
diaphragm
rod

corresponding

measured

length
See

Figure
AT
77
m
rj

I

L

1

AT145

i

Fig
AT
77

Measuring
the
distance

L

Available

diaphragm
rod

Distance
measured

L
mm

in

Under
25
55

1
006

25
65

to
26
05
1

010
to
1

026

26
15
to
26
55
1

030
to
1

045

26
65
to
27
05
1

049
to
1
065

Over
27
15
1

069

COMPONENT
PARTS

The

transmission
consists
of

many

small

parts
that
are

quite
alike
in

construction

yet
machined
to

very

close
tolerances
When

disassembling

parts
be
sure
to

place
them
in

order
in

a

part
rack
so

they
can
be
restored
in

the
unit
in
their

proper
positions
It
is

also

very
important
to

perform
func

tional
test
whenever
it
is

designated

Front

clutch

Disassembly

Front

clutch

drum

Piston

1

AT146

1
Snap
ring
S
Dished

plate

2
Retaining
plate
6

Snap
ring

3
Drive
plate
7

Spring
retainer

4

Driven

plate
8
Coil

spring

Fig
AT
78
S
ctional
v
w

of

front
clutch

AT
41
Diaphragm
rod

length
mm
in

29
0

1
142

29
5
1
161

30
0
1
181

30
5
1
2
1I

31
0
1
220

I

Pry
off

snap

ring
D
with
a

suitable
screwdriver
or
a

pair
of

pliers

Remove
a

retaining
plate
@
drive

plate
@
driven

plate
@and
dish

plate

@
in
the
order

listed
as
shown
in

Figure
AT
78

2

Compress
clutch

springs
using

Clutch

Spring
Compressor

ST25420000
or
ST2542001
Re

move

snap
ring
@
from

spring
re

tainer

using
Snap
Ring
Remover

ST25320001
See

Figure
AT
79

Note

When
Clutch

Spring
Compres

sor
STIS420000
is

to
be
used

cut
the
toe

tips
of

threeloigs
by

a

grinding
wheel
See

Figure

AT
80

AT
1

Fig
AT
79
RemoL

ing
snap
ring

3

Blowout

piston
by
directing
a

jet

of
air
into

hole
in

clutch
drum
See

Figure
AT
S
7

AT155

Fig
AT
87

Blowing
out

piston

Inspection

Refer
to

covering
topic
under

Front
Clutch

Assembly

Assembly
is

reverse
order
of
disas

sembly
Dip
all

parts
in

clean
auto

malic
transmission

fluid
before

as

sembling
Note
that
the
number
of

drive
and
driven

plates
varies
with

types
of
vehicles
For

details
refer
to

Service
Data

Specifications

I
After
rear

clutch
is

assembled

check

to
be

sure
that

clearance
be

tween

snap
ring
CD
and

retaining
plate

CV
is
held
within

prescribed
tolerances

See

Figure
A

T
S8

Specified
clearance

1
0

to
1
5

mm

0
039

to
0

059
in

AT1S6

Fig
A
T
88

Measuring
ring
to

plate

clearance

2

Testing
rear
clutch

Install
rear
clutch
on

oil

pump

cover

Blow
air
under

pressure
into
oil

hole
to
listen
for

definite
clutch

opera

tion

as
shown
in

Figure
AT
S9
AUTOMATIC
TRANSMISSION

AT157

Fig
AT
89

Testing
rear
clutch

Low
reverse
brake

Disassembly

I

Follow

steps
as

per
instructed
on

page
AT

38

2

Blowout

piston
by

directing
a

jet

of
air
into
oil

hole
in
clutch

piston

Inspection

I

Check
drive

plate
facing
for
wear

or

damage
if

necessary
replace
Refer

to
Service
Data

Specifications
for

limits

2
Test
if

piston
return

spring
is

not

weakened

Discard
if

weakened
too

badly
beyond
use

3

Replace
any
defective

parts
with

new

ones

Assembly

1
After
low

reverse

piston
is

installed
assemble
thrust

spring
ring

return

spring
thrust

washer
and
one

way
clutch
inner
race

With
the

aid
of

Hex

head
Extension
ST25570000

tighten
hex
head
slotted
bolt
1
3
to

1
8

kg
m
9
4

to
13
ft

Ib

2

Enter
dished

plate
driven

plate

drive

plate
and

retaining
plate
into

transmission

case
in

this
written
order

Install

snap
ring
to
secure

the
instal

lation

Note
The
number
of
drive
and
driven

plates
varies
with

types
of
vehi

cles
For

detailed
information

refer
to
Service
Data

Specifi

cations

AT
43
3

Without

disturbing
the
above

setting
check
to
be

sure
that
clearance

between

snap
ring
and

retaining
plate

is

held
within

specified
limits
If

nec

essary
try
with

other

plates
having

different
thickness
until
correct

clear

ance
is

obtained

Specified
clearance

O

SO
to
1

05
mm

0
031

to
0
041
in

4
Blow
under

pressure
air
into

oil

hole
in
low
reverse

brake
to

listen

for
definite
brake

operation
as
shown

in

Figure
AT
90

0j

L
J

1
1

I
1

I
Y

1
If

lY
v

A

we
1

a
II
I

7
r

AT158

Fig
AT
90

Testing
low
reverse

brake

Servo

piston

Disassembly

1
Blowout

piston
by
directing
a

jet

of
air
into

hole
in

release
side

of

piston

2
Remove

servo

piston
return

spring

Inspection

Check

piston
for
wear

damage
or

any
other
defects
which

might
inter

fere
with

proper
brake

operation

AT159

Fig
A
T
91
Removing
piston

Clearance

between
seal

ring
and

ring

groove
See

Figure
AT

97

Standard

clearance

0

04toO
16mm

0

0016

to
0

0063
in

AT162

Fig
A

T
96

Measuring
clearance

I
earance

I
Seal

rIng

0d

t
AT185

II

Fig
AT
97

Measuring
clearance

Assembly

1
Set

up
pump

housing
and
inner

and
outer

pump
gears
on
it

2

With
the
aid

of
Oil

Pump
Assem

bling

Gauge
ST255800oo
install

pump
cover
to

pump
housing
as
shown

in

Figure
AT

98

lnnrr
i

rnl

l

AT166

Fig
A
T
98

Centering
oil

pump

3

Temporarily
tighten

pump
secur

ing
bolts

4

Set
the
runout

of
oil

pump
cover

within
0

07
mm

0
0028
in

total

indicator

reading
See

Figure
A
T

99
AUTOMATIC
TRANSMISSION

AT264

Fig
A
T
99

Measuring
run

out

5

Tighten
pump
securing
bolts
to

specified
torque
0
6
to
0
8

kg
m
4
3

to
5
8
ft

Ib

Note
Be
sure

to

align
converter

housing
securing
bolt
holes

6

Again
check
the
runout
of
oil

pump
cover

Note

When
former
Oil

Pump
As

sembling
Gauge
is
to
be
used

make
a
screw
hole
in

side
of
it

Planetary
carrier

The

planetary
carrier
cannot
be

divided
into
its

individual

components

If

any
part
or

component
is
defec

tive

replace
the
carrier
as
a
unit

Inpsection

Check
with
a
feeler
clearance
be

tween

pinion
washer
and

planetary

carrier

See

Figure
AT
100

Standard
clearance

0
20
to
0
70

mm

0
008
to
0

028
in

Clearance

I

LJ
b

II
I

AT161

Fig
AT
100
Mea

uring
pinion
washer

to

carrier
clearance

AT
45
Replace
if

going
over
0
80
mm

0
031

in

Control
valve

The
control
valve

assembly
consists

of

many
precision
parts
and

requires

extreme

care
when
it

has
to
be
re

moved
and

serviced
It
is

good
practice

to

place
parts
in
a

part
rack

so
that

they
can

be
restored
in

valve

body
in

their

proper
positions
Added
care

should
also
be
exercised
to

prevent

springs
and
other

small

parts
from

being
scattered
and
lost

Before

assembly

dip
all

parts
in

clean
automatic
transmission
nuid
and

check
to
be
certain

that

they
are
free

of
lint

and
other
minute

particles
If

clutch
or

band
is
burnt

or
if

oil

becomes
fouled
the

control
valve
as

sembly
should
be

disassembled
and

flushed

Disassembly

1
Remove

bolts
and
nuts
which

retain
oil
strainer
Bolts

may
be

re

moved
with
a
screwdriver
but
it
is

recommended
to
use

Hexagon
Wrench

HT61000800
and

Spinner
Handle

HT62350000

See

Figure
AT
10
I

2
Remove

attaching
bolts
With

bolts
removed

lower
valve

body

separate
plate
and

upper
valve

body

are
free
for
removal

See

Figure

AT
102

Note
Do

not
allow
orifice

check

valve
and
valve

spring
in
lower

valve

body
from

being
scattered

and
lost

when

removing
sepa

rate

plate

HT61000BOO

HT62350000

Fig
AT
101

Removing
valve

body

c

Inspection
and

adJu
Stmenf
trouble
first
check

the

linhge
f
no

1
i

jI
fect

is
found
in
the
lin1

age
check

of

manu
a
l

liiiJ
i

the
inhibitor
switch

Th

d
1F

aI
S
t
th
I
I
f
e

a

JU
i

J
u

epara
e
e

range
se
eet

ever
rom

Iy

important
ii
s3

ns
etion
of
oil
the
lower
shift

rod
and
turn
the

range

1

level
for
the
automatiC

tran
smission
select
lever
to
N

Therefore

great
care
should

be
exer

Note

In
the

position
N

the
slot
of

cised
because
defective

adjustment
will

the
manual
shaft
is

vertical

result
in

the
breakdown
of
the

trans

By
the
use
of
the
tester
check

the

two
bIack

yellow
BY
wires

from
the

inhibitor
switch
in
the

ranges
N

and

P

and
the

two
red
bIack

RB
wires

in
the

range
R
for

continuity
Turn

range
select
lever
to
both

directions

from
each
lever
set

position
and
check

each

continuity

range
It
is

normal
if

the

electricity
is
on
while
the

lever
is

within

an

angle
of

about
3
0

on

both

sides
from
each

lever
set
line
How

ever
if
its

continuity
range
is
obvi

ously
unequal
on
both

sides
the

adjustment
is

required

f

any
malfunction
is

found
un

screw
the

fastening
nut
of
the

range

selector
lever

and
two

fastening
bolts

of

the
switch

body
and
then
remove

the
machine
screw

under
the
switch

body
Adjust
the
manual
shaft
correct

ly
to
the

position
N

by
means
of

the
selector
lever

When
the
slot
of

the
shaft

becomes
vertical
the
detent

works
to

position
the
shaft

correctly

with

a
click
sound

Move
the

switch

slightly
aside
so

that
the
screw
hole
will
be

aligned

with
the

pin
hole
of
the
internal
rotor

combined
with
the

manual
shaft
and

check
their

alignment
by
inserting
a

1
5

0101
0
0591
in
diameter

pin
into

the
holes
If

the

alignment
is

made

correct
1
5ten
the
switch

body
with

the

bolts

pull
out
the

pin
and

tighten

up
the
screw

again
into
the
hole
and

fasten
the
selector
lever
as
before

Check
over

again
the

continuity
with

the

tester
If
the
malfunction
still

remains

replace
the
inhibitor
switch
mission

Inspection

Pull
the
selector
lever

toward

you

and
turn
it

so
far
as
p

to
1

range

where
clicks
will
be
felt

by
hand
This

is

the
detent
of
manual
valve
in
the

body
and
indicates
the
correct

posi

tion

of
the

lever

Inspect
whether
the

pointer
of

selector
dial

corresponds
to
this

point

and
also
whether
the
lever

comes
in

alignment
with
the

stepping
of

posi

tion

plate
when
it
is

released

Adjustment

This

procedure
can

be
accom

plished
by
referring
to
Removal
and

nstallation

Checking
and

adjusting

inhibitor
switch

The
inhibitor
switch
serves

to
light

the

reverse

lamp
in
the

range
R
of

the
transmission

operation
and
also
to

rotate
the

starter
motor
in
the

ranges

N
and
P

j

r@
I

If

r
f
B

@
I

Jt
@
@

c
v@

i

r
fji

AT109

1
Inhibitor

switch

2
Manual

shaft

3
Washer

4

Nut

5

Manual

plate

Fig
AT
II
0
Con
truction

of
inhibitor

witch
6
Washer

7

Nut

8
Inhibitor
switch

9

Range
select
lever

Check
whether
the

reverse
lamp

and
the
starter
motor

operate
normal

ly
in

these

ranges
If
there
is

any
t

ki

A

mm
ATIC
TRANSMISSION

STALL
TEST

The

purpose
of
this
test
is
to
check

the
transmission

and

engine
for

trou

ble

by
measuring
the
maximwn

num

bers
of
revolutions
of
the

engine
while

vehicle
is
held
in
a
stalled
condition

and
the
carburetor
is
in
full

throttle

operation
with

the
selector
lever
in

AT
51
rang
s
D
2

and
I

respectively

and

by
com

pairing
the
measured

re

sults

with
the

standard
values

Standard
stall
revolution

1
750
to
2
000

rpm

Components
to
be
tested
and
test
items

1

Clutches
brake

and
band

in

trans

mission

for

slipping

2

Torque
converter

for
function

3

Engine
for
overall

property

Stall
test

procedures

Before

testing
check
the

enigne
oil

and

torque
converter
oil

warm

up
the

engine

cooling
water
to
the

suitable

temperature
by

warming
up

ope
ration

at

1
200

rpm
with
the

selector
lever
in

the

range
P

for
several
minutes

and

warm

up
the

torque
converter
oil

to

the

suitable

temperature
60
to
IOOoC

140
to
2120F

1
Mount
the

engine
tachometer
at
a

location
that
allows

good
visibility

from

the
driver

s
seat
and

put
a
mark

on

specified
revolutions

on
the
meter

2
Secure
the

front
and
rear
wheels

completely
with
chocks
and

apply
the

hand
brake
Be

sure
to

depress
the

brake

pedal
firmly
with
the
left
foot

before

depressing
down
the
accelerator

pedal

3
Throw
the

selector
lever
into
the

range
D

4

Slowly
depress
the

accelerator

pedal
down
till
the

throttle
valve
is

fully
opened
Quickly
read
and
record

the

engine
revolution
when
the

engine

begins
to
rotate

steadily
and

then

release
the
accelerator

pedal

5
Turn
the

selector
lever
into
N

and

operate
the

enigne
at

approxi

mately
1

200

rpm
for
more
than
one

minute

to
cool
down
the

torque
con

verter
oil
and
coolant

6
Make
similar
stall
tests
in
the

ranges
2
I

and
R

Note

The
stall
test

operation
as

spec

ified
in

the
item
4
should
be

made
within
five
seconds
If
it

takes
too

long
the
oil
deterio

rates
and
the

clutches
brake