belt DODGE NEON 1999 Service Owner's Guide
[x] Cancel search | Manufacturer: DODGE, Model Year: 1999, Model line: NEON, Model: DODGE NEON 1999Pages: 1200, PDF Size: 35.29 MB
Page 390 of 1200

CHIME WARNING/REMINDER SYSTEM
CONTENTS
page page
GENERAL INFORMATION
INTRODUCTION......................... 1
DIAGNOSIS AND TESTING
CHIME SYSTEM CONDITIONS.............. 1
FASTEN SEAT BELTS..................... 1
HEADLAMPS LEFT ON.................... 1KEY LEFT IN IGNITION SWITCH............ 1
REMOVAL AND INSTALLATION
CHIME................................. 2
HEADLAMP SWITCH..................... 2
KEY-IN SWITCH......................... 2
SEAT BELT BUCKLE...................... 2
GENERAL INFORMATION
INTRODUCTION
WARNING: ON VEHICLES EQUIPPED WITH AN
AIRBAG, REFER TO THE AIRBAG PORTION OF
THIS SECTION FOR STEERING WHEEL OR SWITCH
REMOVAL AND INSTALLATION PROCEDURES.
The seat belt reminder system uses both visual
and audible signals. A combined seat belt and key
reminder chime with a red light on the instrument
panel.
The system will always illuminate the seat belt
reminder lamp for four to eight seconds when the
ignition switch is turned to the ON position. The
CHIME will sound during the same time interval if
the driver's seat belt is not fastened. Passenger belts
are not connected to the system. The chime will acti-
vate if the drivers door is opened and:
²The key is in the ignition switch, with the igni-
tion switch in either the OFF or accessory (ACC)
position
²The head lamps are ON.
The chime is part of the instrument cluster.
NOTE: This group covers both Left-Hand Drive
(LHD) and Right-Hand Drive (RHD) versions of this
model. Whenever required and feasible, the RHD
versions of affected vehicle components have been
constructed as mirror-image of the LHD versions.
While most of the illustrations used in this group
represent only the LHD version, the diagnostic and
service procedures outlined can generally be
applied to either version. Exceptions to this rule
have been clearly identified as LHD, RHD, or Export
if a special illustration or procedure is required.
DIAGNOSIS AND TESTING
FASTEN SEAT BELTS
To test the fasten seat belts function, turn the igni-
tion switch to the ON position with the driver's seat
belt unbuckled and fully retracted. The seat belt
warning lamp should light for four to eight seconds
and the tone should sound three to five times.
HEADLAMPS LEFT ON
To test the headlamps left on function:
²Turn headlamps
²Driver's door open
²Key removed from the ignition switch
Chime should sound until headlamps are turned
off or driver's door is closed.
KEY LEFT IN IGNITION SWITCH
To test the key left in ignition function, insert key
into the ignition and open driver's door. Chime
should sound until key is removed from ignition or
driver's door is closed.
CHIME SYSTEM CONDITIONS
The cluster harness connector, J1 is car right and
the J2 is car left.
NO TONE WHEN IGNITION SWITCH IS
TURNED ON AND DRIVERS SEAT BELT IS
UNBUCKLED
(1) Using an ohmmeter, with the seat belt fully
retracted, check for continuity to ground at Pin 4 of
the J1 wire harness connector (Fig. 1). If OK, go to
step 2. If not OK, repair as necessary .
(2) Check for continuity to ground at Pin 8 of the
J1 wire harness connector. If OK, go to Step 3. If not
OK, repair as necessary.
(3) Using voltmeter, check for battery feed at Pin 6
of the J1 wire harness connector. Check for ignition
feed at Pin 5 of the J1 wire harness connector. If not
OK, repair as necessary.
PLCHIME WARNING/REMINDER SYSTEM 8U - 1
Page 391 of 1200

NO FASTEN SEAT BELT LAMP WHEN
IGNITION SWITCH IS ON.
(1) Check for burned out lamp.
(2) Check for battery feed at cluster wire harness
connector terminal J1-6 (Fig. 1).
(3) Check for ignition feed at cluster wire harness
connector terminal J1-5. Repair as necessary.
NO TONE WHEN HEADLAMPS ARE ON AND
DRIVERS DOOR IS OPEN
(1) Check left door jamb switch for good ground
when drivers door is open.
(2) Check for ground at J2-5.
(3) Check for battery feed at cluster wire harness
connector terminal J1-6 (Fig. 1).
(4) Check for NO voltage at J1-5. Ignition voltage
must not be present for the chime to work.
(5) Check headlamp switch.
NO TONE WHEN KEY IS LEFT IN IGNITION
AND DRIVERS DOOR IS OPEN
(1) Check for continuity to ground at Pin 8 of the
J1 wire harness connector. If OK, go to Step 3. If not
OK, repair as necessary.(2) Using voltmeter, check for battery feed at Pin 6
of the J1 wire harness connector. Check for NO igni-
tion feed at Pin 5 of the J1 wire harness connector. If
OK, go to Step 3. If not OK, repair as necessary.
(3) Open driver's door and ensure the ignition key
is in the OFF or ACC position. Check for continuity
to ground at Pin 5 of the J2 wire harness connector.
If ground OK, replace cluster printed circuit board. If
no ground, check key-in switch or door switch wiring
and repair as necessary.
CHIMES CONTINUE WHEN HEADLAMPS ARE
TURNED OFF AND/OR KEY IS REMOVED
FROM IGNITION
Check for ground at J2-5. If grounded the chime
should activate. Make sure the door is closed, key is
in ignition and parking lamps are OFF. If ground is
still present check door switch, key in switch, head-
lamp switch and repair as necessary.
REMOVAL AND INSTALLATION
CHIME
The chime is built into the instrument cluster print
circuit board. Refer to Group 8E, Instrument Panel
and Gauges.
SEAT BELT BUCKLE
Refer to Group 23, Body of this service manual.
HEADLAMP SWITCH
Refer to Group 8E, Instrument Panel and Systems.
KEY-IN SWITCH
The Key-in switch is built into the ignition switch
assembly. Should the Key-in switch require service,
the ignition switch assembly must be replaced. Refer
to Group 8D Ignition System of this service manual.
Fig. 1 Cluster Wire Harness Connectors
8U - 2 CHIME WARNING/REMINDER SYSTEMPL
DIAGNOSIS AND TESTING (Continued)
Page 401 of 1200

WARNING: BE SURE THAT THE IGNITION SWITCH
ALWAYS IS IN THE OFF POSITION, UNLESS THE
PROCEDURE REQUIRES IT TO BE ON.
WARNING: SET THE PARKING BRAKE WHEN
WORKING ON ANY VEHICLE. AN AUTOMATIC
TRANSMISSION SHOULD BE IN PARK. A MANUAL
TRANSMISSION SHOULD BE IN NEUTRAL.
WARNING: OPERATE THE ENGINE ONLY IN A
WELL-VENTILATED AREA.
WARNING: KEEP AWAY FROM MOVING PARTS
WHEN THE ENGINE IS RUNNING, ESPECIALLY THE
FAN AND BELTS.
WARNING: TO PREVENT SERIOUS BURNS, AVOID
CONTACT WITH HOT PARTS SUCH AS THE RADIA-
TOR, EXHAUST MANIFOLD(S), TAIL PIPE, CATA-
LYTIC CONVERTER, AND MUFFLER.
WARNING: DO NOT ALLOW FLAME OR SPARKS
NEAR THE BATTERY. GASES ARE ALWAYS
PRESENT IN AND AROUND THE BATTERY.
WARNING: ALWAYS REMOVE RINGS, WATCHES,
LOOSE HANGING JEWELRY, AND LOOSE CLOTH-
ING.
TAKE OUTS
The abbreviation T/O is used in the component
location section to indicate a point in which the wir-
ing harness branches out to a component.
ELECTROSTATIC DISCHARGE (ESD) SENSITIVE
DEVICES
All ESD sensitive components are solid state and a
symbol (Fig. 4) is used to indicate this. When han-
dling any component with this symbol comply with
the following procedures to reduce the possibility of
electrostatic charge build up on the body and inad-
vertent discharge into the component. If it is not
known whether the part is ESD sensitive, assume
that it is.
(1) Always touch a known good ground before han-
dling the part. This should be repeated while han-
dling the part and more frequently after sliding
across a seat, sitting down from a standing position,
or walking a distance.
(2) Avoid touching electrical terminals of the part,
unless instructed to do so by a written procedure.(3) When using a voltmeter, be sure to connect the
ground lead first.
(4) Do not remove the part from its protective
packing until it is time to install the part.
(5) Before removing the part from its package,
ground the package to a known good ground on the
vehicle.
DIAGNOSIS AND TESTING
TROUBLESHOOTING TOOLS
When diagnosing a problem in an electrical circuit
there are several common tools necessary. These tools
are listed and explained below.
²Jumper Wire - This is a test wire used to con-
nect two points of a circuit. It can be used to bypass
an open in a circuit.
WARNING: NEVER USE A JUMPER WIRE ACROSS
A LOAD, SUCH AS A MOTOR, CONNECTED
BETWEEN A BATTERY FEED AND GROUND.
²Voltmeter - Used to check for voltage on a cir-
cuit. Always connect the black lead to a known good
ground and the red lead to the positive side of the
circuit.
CAUTION: Most of the electrical components used
in today's vehicle are solid state. When checking
voltages in these circuits use a meter with a 10-me-
gohm or greater impedance rating.
²Ohmmeter - Used to check the resistance
between two points of a circuit. Low or no resistance
in a circuit means good continuity.
CAUTION: - Most of the electrical components used
in today's vehicle are Solid State. When checking
resistance in these circuits use a meter with a 10-
megohm or greater impedance rating. In addition,
make sure the power is disconnected from the cir-
cuit. Circuits that are powered up by the vehicle
electrical system can cause damage to the equip-
ment and provide false readings.
Fig. 4 Electrostatic Discharge Symbol
8W - 01 - 8 8W - 01 GENERAL INFORMATIONPL
DESCRIPTION AND OPERATION (Continued)
Page 411 of 1200

Component Page
Repeater Lamps.....................8W-50, 52
Seat Belt Switch.......................8W-40
Side Marker Lamps..................8W-50, 52
Solid State Fan Relay...................8W-42
Speakers.............................8W-47
Splice Information......................8W-70
Stop Lamp Switch......................8W-30
Sunroof Switches.......................8W-64
Tail/Stop Lamps........................8W-51
Tail/Stop/Turn Signal Lamps..............8W-51
Throttle Position Sensor.................8W-30
Time Delay Relay....................8W-11,44
Time Out Relay.....................8W-11,44
Torque Converter Clutch Solenoid..........8W-30Component Page
Trunk Lamp...........................8W-44
Trunk Switch..........................8W-44
Turn Signal Lamps.....................8W-52
Turn Signal/Hazard Switch...............8W-52
Underhood Lamp.......................8W-44
Vapor Canister Leak Detector.............8W-30
Vehicle Speed Control...................8W-30
Vehicle Speed Sensor....................8W-30
Visor/Vanity Lamps.....................8W-44
Warning Lamps........................8W-40
Wheel Speed Sensors....................8W-35
Windshield Washer Pump Motor...........8W-53
Wipe/Wash Switch......................8W-53
Wiper Motor...........................8W-53
8W - 02 - 2 8W - 02 COMPONENT INDEXPL
Page 454 of 1200

8W-15 GROUND DISTRIBUTION
Component Page
A/C Compressor Clutch...............8W-15-5, 6
A/C Compressor Clutch Relay..........8W-15-5, 6
A/C Heater Control....................8W-15-9
ABS Warning Lamp Relay............8W-15-7, 8
Airbag Control Module...............8W-15-7, 8
Ash Receiver Lamp................8W-15-10, 11
Battery...........................8W-15-7, 8
Brake Warning Lamp Switch..........8W-15-2, 3
Center High Mounted Stop Lamp.....8W-15-12, 14
Cigar Lighter Relay...................8W-15-11
Cigar Lighter/Power Outlet..........8W-15-10, 11
Clockspring..........................8W-15-7
Combination Flasher.................8W-15-7, 8
Controller Anti-Lock Brake............8W-15-2, 3
Data Link Connector..................8W-15-4
Daytime Running Lamp Module..........8W-15-7
Diode No. 1........................8W-15-5, 6
Downstream Heated Oxygen Sensor.....8W-15-2, 3
Driver Door Lock Switch................8W-15-9
Driver Power Window Switch............8W-15-9
Engine Starter Motor Relay...........8W-15-2, 3
Fog Lamp Relay......................8W-15-3
Fog Lamp Switch....................8W-15-10
Front Fog Lamp Switch...............8W-15-11
Fuel Pump Module................8W-15-12, 13
G101.............................8W-15-2, 3
G102...............................8W-15-4
G103.............................8W-15-5, 6
G104.............................8W-15-7, 8
G105.............................8W-15-7, 8
G110.............................8W-15-7, 8
G111...............................8W-15-8
G201.............................8W-15-7, 8
G202.............................8W-15-7, 8
G203...............................8W-15-9
G204...........................8W-15-10, 11
G301...........................8W-15-12, 13
G302...........................8W-15-12, 14
G303...........................8W-15-12, 13
Glove Box Lamp And Switch.........8W-15-10, 11
Halo Lamp......................8W-15-10, 11
Headlamp Leveling Switch.............8W-15-11
Headlamp Switch.................8W-15-10, 11
High Speed Warning Module............8W-15-8
Horn...............................8W-15-2
Horn No. 1..........................8W-15-6
Horn No. 2..........................8W-15-3
Horn Switches.......................8W-15-7
Ignition Switch...................8W-15-10, 11Component Page
Immobilizer..........................8W-15-8
Instrument Cluster................8W-15-10, 11
Intermittent Wipe/Wash Switch........8W-15-7, 8
Left Back-Up Lamp................8W-15-12, 14
Left Fog Lamp.....................8W-15-5, 6
Left Headlamp.....................8W-15-2, 3
Left Headlamp Leveling Motor...........8W-15-3
Left License Lamp...................8W-15-14
Left Park/Turn Signal Lamp...........8W-15-2, 3
Left Rear Fog Lamp..................8W-15-14
Left Repeater Lamp...................8W-15-3
Left Tail/Stop Lamp..................8W-15-14
Left Tail/Stop/Turn Signal Lamp.........8W-15-12
Left Turn Signal Lamp................8W-15-14
License Lamp.......................8W-15-12
Map/Reading Lamps...............8W-15-10, 11
Power Folding Mirror Relay.............8W-15-9
Power Mirror Switch...................8W-15-9
Power Steering Pressure Switch..........8W-15-4
Power Sunroof Motor..................8W-15-9
Powertrain Control Module..............8W-15-4
PRNDL Lamp....................8W-15-10, 11
Radiator Fan Motor.................8W-15-2, 3
Radio.............................8W-15-7, 8
Rear Fog Lamp Switch................8W-15-11
Rear Window Defogger.............8W-15-12, 13
Rear Window Defogger Switch.........8W-15-7, 8
Remote Keyless Entry Module...........8W-15-7
Right Back-Up Lamp...............8W-15-12, 13
Right Fog Lamp....................8W-15-5, 6
Right Headlamp....................8W-15-5, 6
Right Headlamp Leveling Motor..........8W-15-6
Right License Lamp..................8W-15-14
Right Park/Turn Signal Lamp..........8W-15-5, 6
Right Rear Fog Lamp.................8W-15-13
Right Repeater Lamp..................8W-15-6
Right Tail/Stop Lamp.................8W-15-13
Right Tail/Stop/Turn Signal Lamp.......8W-15-12
Right Turn Signal Lamp...............8W-15-13
Seat Belt Switch..................8W-15-12, 14
Solid State Fan Relay................8W-15-2, 3
Stop Lamp Switch.....................8W-15-4
Sunroof Vent Switch...................8W-15-9
Underhood Lamp...................8W-15-2, 3
Upstream Heated Oxygen Sensor.......8W-15-2, 3
Vehicle Speed Control Servo.............8W-15-2
Vehicle Speed Control Switch............8W-15-7
Windshield Washer Pump Motor........8W-15-2, 3
PL8W - 15 GROUND DISTRIBUTION 8W - 15 - 1
Page 465 of 1200

1
SEAT
BELT
SWITCH
Z1
18
BKZ1
20
BK
1
BACK-UP LEFT
Z1
18
BK
1
Z1
18
BK
2LAMP STOP
MOUNTED
HIGH
CENTER
Z1
20
BK
2C309
Z1
20
BK
1
LAMP LICENSE
Z1
20
BK
Z1
18
BK
1
RIGHT
BACK-UP
LAMP
Z1
18
BK
1
Z1
18
BK
Z1
16
BKZ1
14
BK
REAR
WINDOW
DEFOGGER
G302 G301
12
MODULE PUMP
FUEL
G303
Z1
18
BKZ2
18
BK
S307S308 LAMP
LAMP SIGNAL
TURN
STOP/
TAIL/
LEFT
RIGHT
TAIL/
STOP/
TURN
SIGNAL
LAMP
SWITCH BELT
SEAT
2
4 DOOR 2 DOOR(8W-51-2)
(8W-30-11)
(8W-48-2) (8W-51-2)(8W-51-5) (8W-51-6) (8W-40-8)
(8W-51-5)
(8W-51-5) (8W-40-8)
8W - 15 - 12 8W-15 GROUND DISTRIBUTION
EXCEPT BUILT-UP-EXPORTPL
J988W-18240
Page 467 of 1200

23
Z1
18
BK
2
Z1
18
BK
2
Z1
18
BK
1
Z1
20
BK
Z1
18
BK
G302S308
BK18Z1
S315
Z1
18
BK
Z1
18
BK
3C340
BK20Z1
1
Z1
20
BK
LAMP FOG
REAR
LEFT LEFT
TAIL/
STOP
LAMP LAMPSIGNAL
TURN
LEFT LEFT
BACK-UP
LAMP
LEFT
LICENSE
LAMP
LAMP LICENSE
RIGHTSEAT
BELT
SWITCH
1
2C309CENTER
HIGH
MOUNTED
2
BK20Z1
STOP
LAMP
2
SWITCH BELT
SEAT
Z1
20
BKZ1
18
BK
4 DOOR 2 DOOR (8W-51-10) (8W-51-8) (8W-52-6)(8W-51-4)
(8W-51-8)
(8W-51-8) (8W-51-8)(8W-40-9) (8W-40-9)
8W - 15 - 14 8W-15 GROUND DISTRIBUTION
BUILT-UP-EXPORTPL
J988W-18242
Page 494 of 1200

8W-40 INSTRUMENT CLUSTER
Component Page
ABS Warning Lamp..................8W-40-7,9
ABS Warning Lamp Relay............8W-40-7, 9
Airbag Control Module...............8W-40-8, 9
Airbag Warning Lamp................8W-40-8, 9
Brake Warning Lamp................8W-40-7, 9
Brake Warning Lamp Switch..........8W-40-7, 9
Charge Indicator Lamp...............8W-40-8, 9
Cluster Illumination Lamps.........8W-40-2, 3, 4
Daytime Running Lamp Module..........8W-40-2
Door Ajar...........................8W-40-7
Door Ajar Lamp......................8W-40-9
Driver Door Jamb Switch...............8W-40-5
Engine Coolant Temperature Sensor.......8W-40-6
Engine Oil Pressure Switch.............8W-40-6
Fuel Pump Module....................8W-40-6
Fuse 8 (FB).........................8W-40-12
Fuse 9 (FB)..........................8W-40-4
Fuse 11 (FB).........................8W-40-6
Fuse 12 (FB).......................8W-40-2, 3
Fuse 13 (PDC).....................8W-40-5, 12
Fuse Block..................8W-40-2, 3, 4, 6, 12
G101.............................8W-40-7, 9
G110.............................8W-40-7, 9
G111..............................8W-40-12
G204...............................8W-40-6
G302.............................8W-40-8, 9Component Page
Headlamp Dimmer And
Optical Horn Switch.............8W-40-2, 3, 4
Headlamp Switch...............8W-40-2, 3, 4, 5
High Beam Indicator Lamp..........8W-40-2, 3, 4
High Speed Warning Module..........8W-40-5, 12
Instrument Cluster..........8W-40-2, 3, 4, 5, 6, 7,
8, 9, 10, 11, 12
Key-In Switch........................8W-40-5
Left Front Side Marker Lamp...........8W-40-10
Left Park/Turn Signal Lamp.........8W-40-10, 11
Left Repeater Lamp..................8W-40-11
Left Turn Indicator Lamp...........8W-40-10, 11
Park Brake Switch..................8W-40-7, 9
Power Distribution Center.........8W-40-5, 7, 12
Powertrain Control Module.....8W-40-5, 6, 8, 9, 12
Right Front Side Marker Lamp.........8W-40-10
Right Park/Turn Signal Lamp........8W-40-10, 11
Right Repeater Lamp.................8W-40-11
Right Turn Indicator Lamp..........8W-40-10, 11
Seat Belt Switch....................8W-40-8, 9
Seat Belt Warning Lamp..............8W-40-8, 9
Time Out Relay.....................8W-40-7, 9
Turn Signal/Hazard Switch..........8W-40-10, 11
Vehicle Speed Sensor................8W-40-5, 12
PL8W - 40 INSTRUMENT CLUSTER 8W - 40 - 1
Page 501 of 1200

CLUSTER INSTRUMENT
C27C149C1
C156
GENERATORG12
22
TN/BK
G12
20
TN/BK
6C103
9
R41
18
BK/TN
AIRBAG
CONTROL
MODULE
G10
20
LG/RD
2
1
SWITCH BELT
SEAT
Z1
20
BKZ1
18
BK
Z1
18
BK
S308
G302
POWERTRAIN
CONTROL
MODULE
CHARGE
INDICATOR
LAMP LAMPWARNING
AIRBAGSEAT
BELT
WARNING
LAMP
2 DOOR 4 DOOR
DRIVERLAMP
2C230
G10
20
LG/RD
SEAT
BELT
SWITCH
2
1
AIRBAG
WARNING
LAMP
DRIVER
(8W-30-12)
(8W-15-12) (8W-15-12) (8W-43-2)
8W - 40 - 8 8W-40 INSTRUMENT CLUSTER
EXCEPT BUILT-UP-EXPORTPL
J988W-18276
Page 502 of 1200

CLUSTER INSTRUMENT
C26C22
G9
22
GY/BK
S208
G9
22
GY/BK
SWITCH BRAKE
PARK
2
2 1
Z1
18
BK
S107
G101
G19
22
LG/OR
G19
20
LG/BR
1
G9
20
GY/BK
SWITCH LAMP
WARNING
BRAKE
BRAKE
WARNING
LAMP
LAMP WARNING
ABS
C279C1
C156
GENERATORG12
22
TN/BK
G12
20
TN/BK
6C103
9
R41
18
BK/TN
AIRBAG
CONTROL
MODULEAIRBAG
WARNING
LAMP
POWERTRAIN
CONTROL
MODULE
CHARGE
INDICATOR
LAMP
LAMP WARNING
AIRBAGSEAT
BELT
WARNING
LAMP
DRIVERLAMP
C14
S127
39
41
LAMP
WARNING
ABS
(IN PDC) RELAY
BK18Z1
LAMP AJAR
DOOR
1C1
YL20 M2
GROUNDLIFT DOOR
RELAY
OUT
TIME
A2
SWITCH
(IN FB) (LHD)
LG/RD20 G10
2
1
SWITCH BELT
SEAT
S308
BK18Z1
G302
G10
20
LG/RD
G110
TO
S304
M2
20
YL
RHD LHD
Z1
20
BK
Z1
18
BK
LHD RHD
G9
18
GY/BK
G9
20
GY/BK
2 DOOR 4 DOOR
Z1
20
BK
Z1
18
BK
* 2
* 1
* 2 DOOR
2C230
(8W-70-4)
(8W-15-3)
(8W-15-3)(8W-43-2)
(8W-43-3)
(8W-30-12)
(8W-35-3) (8W-44-4)
(8W-15-14)
(8W-15-14)
(8W-15-8) (8W-44-4)
PL8W-40 INSTRUMENT CLUSTER
BUILT-UP-EXPORT8W - 40 - 9
8277J988W-1