PCM DODGE RAM 2002 Service Service Manual

indicator or the instrument cluster circuitry that con-
trols the LED, (Refer to 8 - ELECTRICAL/INSTRU-
MENT CLUSTER - DIAGNOSIS AND TESTING).
For proper diagnosis of the PCM, the CCD data bus,
or the message inputs to the instrument cluster that
control the check gauges indicator, a DRBIIItscan
tool is required. Refer to the appropriate diagnostic
information.
CRUISE INDICATOR
DESCRIPTION
A cruise indicator is standard equipment on all
instrument clusters. However, on vehicles not
equipped with the optional speed control system, this
indicator is electronically disabled. The cruise indica-
tor consists of the word ªCRUISEº, which appears in
the lower portion of the odometer/trip odometer Vac-
uum-Fluorescent Display (VFD). The VFD is part of
the cluster electronic circuit board, and is visible
through a cutout located in the lower left corner of
the cluster overlay. The dark lens of the VFD pre-
vents the indicator from being clearly visible when it
is not illuminated. The word ªCRUISEº appears in
an amber color and at the same lighting level as the
odometer/trip odometer information when it is illumi-
nated by the instrument cluster electronic circuit
board. The cruise indicator is serviced as a unit with
the VFD in the instrument cluster.
OPERATION
The cruise indicator gives an indication to the vehi-
cle operator when the speed control system is turned
On, regardless of whether the speed control is
engaged. This indicator is controlled by the instru-
ment cluster circuit board based upon the cluster
programming and electronic messages received by
the cluster from the Powertrain Control Module
(PCM) over the Chrysler Collision Detection (CCD)
data bus. The cruise indicator receives battery cur-
rent on the instrument cluster electronic circuit
board through the fused ignition switch output (st-
run) circuit whenever the ignition switch is in the On
or Start positions; therefore, the indicator will always
be off when the ignition switch is in any position
except On or Start. The indicator only illuminates
when it is switched to ground by the instrument clus-
ter circuitry. The instrument cluster will turn on the
cruise indicator for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the cruise indicator is illu-
minated for about two seconds as a bulb test.
²Cruise Lamp-On Message- Each time the
cluster receives a cruise lamp-on message from the
PCM indicating the speed control system has beenturned On, the cruise indicator is illuminated. The
indicator remains illuminated until the cluster
receives a cruise lamp-off message from the PCM or
until the ignition switch is turned to the Off position,
whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the cruise indicator will be
turned on during the VFD portion of the test to con-
firm the functionality of the VFD, and again during
the bulb check portion of the test to confirm the func-
tionality of the cluster control circuitry.
The PCM continually monitors the speed control
switches to determine the proper outputs to the
speed control servo. The PCM then sends the proper
cruise indicator lamp-on and lamp-off messages to
the instrument cluster. For further diagnosis of the
cruise indicator or the instrument cluster circuitry
that controls the indicator, (Refer to 8 - ELECTRI-
CAL/INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the speed control
system, the PCM, the CCD data bus, or the message
inputs to the instrument cluster that control the
cruise indicator, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
ENGINE TEMPERATURE
GAUGE
DESCRIPTION
An engine coolant temperature gauge is standard
equipment on all instrument clusters. The engine
coolant temperature gauge is located in the lower left
quadrant of the instrument cluster, below the voltage
gauge. The engine coolant temperature gauge con-
sists of a movable gauge needle or pointer controlled
by the instrument cluster circuitry and a fixed 90
degree scale on the cluster overlay that reads left-to-
right from 54É C (130É F) to 127É C (260É F) for gas-
oline engines, or from 60É C (140É F) to 116É C (240É
F) for diesel engines. An International Control and
Display Symbol icon for ªEngine Coolant Tempera-
tureº is located on the cluster overlay, directly below
the lowest graduation of the gauge scale. The engine
coolant temperature gauge graphics are white
against a black field except for a single red gradua-
tion at the high end of the gauge scale, making them
clearly visible within the instrument cluster in day-
light. When illuminated from behind by the panel
lamps dimmer controlled cluster illumination lighting
with the exterior lamps turned On, the white graph-
ics appear blue-green and the red graphics appear
red. The orange gauge needle is internally illumi-
nated. Gauge illumination is provided by replaceable
incandescent bulb and bulb holder units located on
the instrument cluster electronic circuit board. The
8J - 18 INSTRUMENT CLUSTERBR/BE
CHECK GAUGES INDICATOR (Continued)

engine coolant temperature gauge is serviced as a
unit with the instrument cluster.
OPERATION
The engine coolant temperature gauge gives an
indication to the vehicle operator of the engine cool-
ant temperature. This gauge is controlled by the
instrument cluster circuit board based upon the clus-
ter programming and electronic messages received by
the cluster from the Powertrain Control Module
(PCM) over the Chrysler Collision Detection (CCD)
data bus. The engine coolant temperature gauge is
an air core magnetic unit that receives battery cur-
rent on the instrument cluster electronic circuit
board through the fused ignition switch output (st-
run) circuit whenever the ignition switch is in the On
or Start positions. The cluster is programmed to
move the gauge needle back to the low end of the
scale after the ignition switch is turned to the Off
position. The instrument cluster circuitry controls
the gauge needle position and provides the following
features:
²Engine Temperature Message- Each time
the cluster receives a message from the PCM indicat-
ing the engine coolant temperature is between the
low end of normal [about 57É C (130É F) for gasoline
engines, or 60É C (140É F) for diesel engines] and the
high end of normal [about 129É C (264É F) for gaso-
line engines, or 116É C (240É F) for diesel engines],
the gauge needle is moved to the actual temperature
position on the gauge scale.
²Engine Temperature Low Message- Each
time the cluster receives a message from the PCM
indicating the engine coolant temperature is below
the low end of normal [about 57É C (130É F) for gas-
oline engines, or 60É C (140É F) for diesel engines],
the gauge needle is held at the lowest increment [57É
C (130É F) for gasoline engines, or 60É C (140É F) for
diesel engines] at the far left end of the gauge scale.
The gauge needle remains at the far left end of the
scale until the cluster receives a message from the
PCM indicating that the engine temperature is above
about 57É C (130É F) for gasoline engines, or 60É C
(140É F) for diesel engines, or until the ignition
switch is turned to the Off position, whichever occurs
first.
²Engine Temperature High Message- Each
time the cluster receives a message from the PCM
indicating the engine coolant temperature is above
about 122É C (253É F) for gasoline engines, or 112É C
(233É F) for diesel engines, the gauge needle is moved
to the appropriate position on the gauge scale, the
check gauges indicator is illuminated, and a single
chime tone is sounded. The check gauges indicator
remains illuminated until the cluster receives a mes-
sage from the PCM indicating that the engine tem-perature is below about 119É C (246É F) for gasoline
engines, or 109É C (226É F) for diesel engines, or
until the ignition switch is turned to the Off position,
whichever occurs first. The chime tone feature will
only repeat during the same ignition cycle if the
check gauges indicator is cycled off and then on
again by the appropriate engine temperature mes-
sages from the PCM.
²Message Failure- If the cluster fails to receive
an engine temperature message, it will hold the
gauge needle at the last indication until a new mes-
sage is received, or until the ignition switch is turned
to the Off position, whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept to several calibration points on the gauge scale
in a prescribed sequence in order to confirm the func-
tionality of the gauge and the cluster control cir-
cuitry.
The PCM continually monitors the engine coolant
temperature sensor to determine the engine operat-
ing temperature. The PCM then sends the proper
engine coolant temperature messages to the instru-
ment cluster. For further diagnosis of the engine cool-
ant temperature gauge or the instrument cluster
circuitry that controls the gauge, (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING). If the instrument cluster turns on
the check gauges indicator due to a high engine tem-
perature gauge reading, it may indicate that the
engine or the engine cooling system requires service.
For proper diagnosis of the engine coolant tempera-
ture sensor, the PCM, the CCD data bus, or the mes-
sage inputs to the instrument cluster that control the
engine coolant temperature gauge, a DRBIIItscan
tool is required. Refer to the appropriate diagnostic
information.
FUEL GAUGE
DESCRIPTION
A fuel gauge is standard equipment on all instru-
ment clusters. The fuel gauge is located in the lower
right quadrant of the instrument cluster, below the
oil pressure gauge. The fuel gauge consists of a mov-
able gauge needle or pointer controlled by the instru-
ment cluster circuitry and a fixed 90 degree scale on
the cluster overlay that reads left-to-right from E (or
Empty) to F (or Full). An International Control and
Display Symbol icon for ªFuelº is located on the clus-
ter overlay, directly below the highest graduation of
the gauge scale. The text ªFUEL DOORº and an
arrowhead pointed to the left side of the vehicle is
imprinted on the cluster overlay directly below the
fuel gauge to provide the driver with a reminder as
BR/BEINSTRUMENT CLUSTER 8J - 19
ENGINE TEMPERATURE GAUGE (Continued)

to the location of the fuel filler access. The fuel gauge
graphics are white against a black field except for a
single red graduation at the low end of the gauge
scale, making them clearly visible within the instru-
ment cluster in daylight. When illuminated from
behind by the panel lamps dimmer controlled cluster
illumination lighting with the exterior lamps turned
On, the white graphics appear blue-green and the
red graphics appear red. The orange gauge needle is
internally illuminated. Gauge illumination is pro-
vided by replaceable incandescent bulb and bulb
holder units located on the instrument cluster elec-
tronic circuit board. The fuel gauge is serviced as a
unit with the instrument cluster.
OPERATION
The fuel gauge gives an indication to the vehicle
operator of the level of fuel in the fuel tank. This
gauge is controlled by the instrument cluster circuit
board based upon the cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Chrysler
Collision Detection (CCD) data bus. The fuel gauge is
an air core magnetic unit that receives battery cur-
rent on the instrument cluster electronic circuit
board through the fused ignition switch output (st-
run) circuit whenever the ignition switch is in the On
or Start positions. The cluster is programmed to
move the gauge needle back to the low end of the
scale after the ignition switch is turned to the Off
position. The instrument cluster circuitry controls
the gauge needle position and provides the following
features:
²Percent Tank Full Message- Each time the
cluster receives a message from the PCM indicating
the percent tank full, the cluster programming
applies an algorithm to calculate the proper gauge
needle position, then moves the gauge needle to the
proper position on the gauge scale. The algorithm is
used to dampen gauge needle movement against the
negative effect that fuel sloshing within the fuel tank
can have on accurate inputs from the fuel tank send-
ing unit to the PCM.
²Less Than 12.5 Percent Tank Full Message-
Each time the cluster receives messages from the
PCM indicating the percent tank full is 12.5 (one-
eighth) or less for 10 consecutive seconds and the
vehicle speed is zero, or for 60 consecutive seconds
and the vehicle speed is greater than zero, the gauge
needle is moved to the proper position on the gauge
scale, the low fuel indicator is illuminated, and a sin-
gle chime tone is sounded. The low fuel indicator
remains illuminated until the cluster receives mes-
sages from the PCM indicating that the percent tank
full is greater than 12.5 (one-eighth) for 10 consecu-
tive seconds and the vehicle speed is zero, or for 60consecutive seconds and the vehicle speed is greater
than zero, or until the ignition switch is turned to
the Off position, whichever occurs first. The chime
tone feature will only repeat during the same igni-
tion cycle if the low fuel indicator is cycled off and
then on again by the appropriate percent tank full
messages from the PCM.
²Less Than Empty Percent Tank Full Mes-
sage- Each time the cluster receives a message from
the PCM indicating the percent tank full is less than
empty, the gauge needle is moved to the far left (low)
end of the gauge scale and the low fuel indicator is
illuminated immediately. This message would indi-
cate that the fuel tank sender input to the PCM is a
short circuit.
²More Than Full Percent Tank Full Message
- Each time the cluster receives a message from the
PCM indicating the percent tank full is more than
full, the gauge needle is moved to the far left (low)
end of the gauge scale and the low fuel indicator is
illuminated immediately. This message would indi-
cate that the fuel tank sender input to the PCM is an
open circuit.
²Message Failure- If the cluster fails to receive
a percent tank full message, it will hold the gauge
needle at the last indication until a new message is
received, or until the ignition switch is turned to the
Off position, whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept to several calibration points on the gauge scale
in a prescribed sequence in order to confirm the func-
tionality of the gauge and the cluster control cir-
cuitry.
The PCM continually monitors the fuel tank send-
ing unit, then sends the proper messages to the
instrument cluster. For further diagnosis of the fuel
gauge or the instrument cluster circuitry that con-
trols the gauge, (Refer to 8 - ELECTRICAL/INSTRU-
MENT CLUSTER - DIAGNOSIS AND TESTING).
For proper diagnosis of the fuel tank sending unit,
the PCM, the CCD data bus, or the message inputs
to the instrument cluster that control the fuel gauge,
a DRBIIItscan tool is required. Refer to the appro-
priate diagnostic information.
GEAR SELECTOR INDICATOR
DESCRIPTION
A mechanical automatic transmission gear selector
indicator is standard factory-installed equipment on
this model, when it is also equipped with an optional
automatic transmission. The gear selector indicator
consists of a molded black plastic housing with inte-
gral mounting tabs that is secured to the back of the
8J - 20 INSTRUMENT CLUSTERBR/BE
FUEL GAUGE (Continued)

high beam indicator. If no headlamp system problems
are found, the following procedure will help locate a
short or open in the high beam indicator circuit.
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
INDICATOR DOES NOT ILLUMINATE WITH HIGH BEAMS
SELECTED
(1) Check the fused B(+) fuse (Fuse 14 - 10
ampere) in the Junction Block (JB). If OK, go to Step
2. If not OK, repair the shorted circuit or component
as required and replace the faulty fuse.
(2) Check for battery voltage at the fused B(+) fuse
(Fuse 14 - 10 ampere) in the JB. If OK, go to Step 3.
If not OK, repair the open fused B(+) circuit between
the JB and the Power Distribution Center (PDC) as
required.
(3) Be certain that the headlamp high beams are
selected with the headlamp beam select switch by
turning the headlamp switch to the On position, pull-
ing the multi-function switch stalk toward the steer-
ing wheel, then inspecting the headlamps at the
front of the vehicle. Once the headlamp high beams
are selected, turn the headlamp switch to the Off
position. Disconnect and isolate the battery negative
cable. Remove the instrument cluster from the
instrument panel. Reconnect the battery negative
cable. Check for battery voltage at the fused B(+) cir-
cuit cavity of the instrument panel wire harness con-
nector (Connector C1) for the instrument cluster. If
OK, go to Step 4. If not OK, repair the open fused
B(+) circuit between the instrument cluster and the
JB as required.
(4) Disconnect and isolate the battery negative
cable. Check for continuity between the high beam
indicator driver circuit cavity of the instrument panel
wire harness connector (Connector C2) for the instru-ment cluster and a good ground. There should be
continuity. If OK, replace the faulty headlamp high
beam indicator bulb and bulb holder unit. If not OK,
repair the open high beam indicator driver circuit
between the instrument cluster and the headlamp
beam select (multi-function) switch as required.
INDICATOR STAYS ILLUMINATED WITH HIGH BEAMS NOT
SELECTED
(1) Be certain that the headlamp low beams are
selected with the headlamp beam select switch by
turning the headlamp switch to the On position, pull-
ing the multi-function switch stalk toward the steer-
ing wheel, then inspecting the headlamps at the
front of the vehicle. Once the headlamp low beams
are selected, turn the headlamp switch to the Off
position. Disconnect and isolate the battery negative
cable. Remove the instrument cluster from the
instrument panel. Check for continuity between the
high beam indicator driver circuit cavity of the
instrument panel wire harness connector (Connector
C2) for the instrument cluster and a good ground.
There should be no continuity. If OK, replace the
faulty instrument cluster. If not OK, repair the
shorted high beam indicator driver circuit between
the instrument cluster and the headlamp beam select
(multi-function) switch as required.
LOW FUEL INDICATOR
DESCRIPTION
A low fuel indicator is standard equipment on all
instrument clusters. The low fuel indicator is located
near the lower edge of the instrument cluster overlay,
to the right of center. The low fuel indicator consists
of a stenciled cutout of the International Control and
Display Symbol icon for ªFuelº in the opaque layer of
the instrument cluster overlay. The dark outer layer
of the overlay prevents the indicator from being
clearly visible when it is not illuminated. An amber
lens behind the cutout in the opaque layer of the
overlay causes the icon to appear in amber through
the translucent outer layer of the overlay when the
indicator is illuminated from behind by a Light Emit-
ting Diode (LED) soldered onto the instrument clus-
ter electronic circuit board. The low fuel indicator is
serviced as a unit with the instrument cluster.
OPERATION
The low fuel indicator gives an indication to the
vehicle operator when the level of fuel in the fuel
tank becomes low. This indicator is controlled by a
transistor on the instrument cluster circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Powertrain
Control Module (PCM) over the Chrysler Collision
8J - 22 INSTRUMENT CLUSTERBR/BE
HIGH BEAM INDICATOR (Continued)

Detection (CCD) data bus. The low fuel indicator
Light Emitting Diode (LED) receives battery current
on the instrument cluster electronic circuit board
through the fused ignition switch output (st-run) cir-
cuit whenever the ignition switch is in the On or
Start positions; therefore, the LED will always be off
when the ignition switch is in any position except On
or Start. The LED only illuminates when it is pro-
vided a path to ground by the instrument cluster
transistor. The instrument cluster will turn on the
low fuel indicator for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the indicator is illuminated
for about two seconds as a bulb test.
²Less Than 12.5 Percent Tank Full Message-
Each time the cluster receives messages from the
PCM indicating the percent tank full is 12.5 (one-
eighth) or less for 10 consecutive seconds and the
vehicle speed is zero, or for 60 consecutive seconds
and the vehicle speed is greater than zero, the low
fuel indicator is illuminated and a single chime tone
is sounded. The low fuel indicator remains illumi-
nated until the cluster receives messages from the
PCM indicating that the percent tank full is greater
than 12.5 (one-eighth) for 10 consecutive seconds and
the vehicle speed is zero, or for 60 consecutive sec-
onds and the vehicle speed is greater than zero, or
until the ignition switch is turned to the Off position,
whichever occurs first. The chime tone feature will
only repeat during the same ignition cycle if the low
fuel indicator is cycled off and then on again by the
appropriate percent tank full messages from the
PCM.
²Less Than Empty Percent Tank Full Mes-
sage- Each time the cluster receives a message from
the PCM indicating the percent tank full is less than
empty, the low fuel indicator is illuminated immedi-
ately. This message would indicate that the fuel tank
sender input to the PCM is a short circuit.
²More Than Full Percent Tank Full Message
- Each time the cluster receives a message from the
PCM indicating the percent tank full is more than
full, the low fuel indicator is illuminated immedi-
ately. This message would indicate that the fuel tank
sender input to the PCM is an open circuit.
²Actuator Test- Each time the cluster is put
through the actuator test, the indicator will be
turned on during the bulb check portion of the test to
confirm the functionality of the LED and the cluster
control circuitry.
The PCM continually monitors the fuel tank send-
ing unit, then sends the proper messages to the
instrument cluster. For further diagnosis of the low
fuel indicator or the instrument cluster circuitry that
controls the LED, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND TEST-ING). For proper diagnosis of the fuel tank sending
unit, the PCM, the CCD data bus, or the message
inputs to the instrument cluster that control the low
fuel indicator, a DRBIIItscan tool is required. Refer
to the appropriate diagnostic information.
MALFUNCTION INDICATOR
LAMP MIL
DESCRIPTION
A Malfunction Indicator Lamp (MIL) is standard
equipment on all instrument clusters. The MIL is
located near the lower edge of the instrument cluster
overlay, to the left of center. The MIL consists of a
stencilled cutout of the International Control and
Display Symbol icon for ªEngineº in the opaque layer
of the instrument cluster overlay. The dark outer
layer of the overlay prevents the indicator from being
clearly visible when it is not illuminated. An amber
lens behind the cutout in the opaque layer of the
overlay causes the icon to appear in amber through
the translucent outer layer of the overlay when the
indicator is illuminated from behind by a Light Emit-
ting Diode (LED) soldered onto the instrument clus-
ter electronic circuit board. The MIL is serviced as a
unit with the instrument cluster.
OPERATION
The Malfunction Indicator Lamp (MIL) gives an
indication to the vehicle operator when the Power-
train Control Module (PCM) has recorded a Diagnos-
tic Trouble Code (DTC) for an On-Board Diagnostics
II (OBDII) emissions-related circuit or component
malfunction. In addition, on models with a diesel
engine an Engine Control Module (ECM) supple-
ments the PCM, and can also record an OBDII DTC.
The MIL is controlled by a transistor on the instru-
ment cluster circuit board based upon cluster pro-
gramming and electronic messages received by the
cluster from the PCM or ECM over the Chrysler Col-
lision Detection (CCD) data bus. The MIL Light
Emitting Diode (LED) receives battery current on the
instrument cluster electronic circuit board through
the fused ignition switch output (st-run) circuit
whenever the ignition switch is in the On or Start
positions; therefore, the LED will always be off when
the ignition switch is in any position except On or
Start. The LED only illuminates when it is provided
a path to ground by the instrument cluster transis-
tor. The instrument cluster will turn on the MIL for
the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the indicator is illuminated
for about seven seconds as a bulb test.
BR/BEINSTRUMENT CLUSTER 8J - 23
LOW FUEL INDICATOR (Continued)

²PCM Lamp-On Message- Each time the clus-
ter receives a lamp-on message from the PCM or
ECM, the indicator will be illuminated. The indicator
can be flashed on and off, or illuminated solid, as dic-
tated by the PCM or ECM message. For some DTC's,
if a problem does not recur, the PCM or ECM will
send a lamp-off message automatically. Other DTC's
may require that a fault be repaired and the PCM or
ECM be reset before a lamp-off message will be sent.
For more information on the PCM, the ECM, and the
DTC set and reset parameters, (Refer to 25 - EMIS-
SIONS CONTROL - OPERATION).
²Communication Error- If the cluster receives
no lamp-on message from the PCM or ECM for
twenty seconds, the MIL is illuminated by the instru-
ment cluster to indicate a loss of bus communication.
The indicator remains controlled and illuminated by
the cluster until a valid lamp-on message is received
from the PCM or ECM.
²Actuator Test- Each time the cluster is put
through the actuator test, the indicator will be
turned on during the bulb check portion of the test to
confirm the functionality of the LED and the cluster
control circuitry.
The PCM/ECM continually monitor the fuel and
emissions system circuits and sensors to decide
whether the system is in good operating condition.
The PCM or ECM then sends the proper lamp-on or
lamp-off messages to the instrument cluster. For fur-
ther diagnosis of the MIL or the instrument cluster
circuitry that controls the LED, (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING). If the instrument cluster turns on
the MIL after the bulb test, it may indicate that a
malfunction has occurred and that the fuel and emis-
sions systems may require service. For proper diag-
nosis of the fuel and emissions systems, the PCM,
the ECM, the CCD data bus, or the message inputs
to the instrument cluster that control the MIL, a
DRBIIItscan tool is required. Refer to the appropri-
ate diagnostic information.
ODOMETER
DESCRIPTION
An odometer and trip odometer are standard
equipment in all instrument clusters. The odometer
and trip odometer information are displayed in a
common electronic Vacuum-Fluorescent Display
(VFD), which is visible through a small window cut-
out located in the left lower quadrant of the cluster
overlay. However, the odometer and trip odometer
information are not displayed simultaneously. The
trip odometer reset switch on the instrument cluster
circuit board toggles the display between odometerand trip odometer modes by depressing the odometer/
trip odometer switch knob that extends through the
lower edge of the cluster lens, just right of the
tachometer. Both the odometer and the trip odometer
information is stored in the instrument cluster mem-
ory.
The odometer can display values up to 499,999
kilometers (499,999 miles). The odometer latches at
these values, and will not roll over to zero. The trip
odometer can display values up to 999.9 kilometers
(999.9 miles) before it rolls over to zero. The odome-
ter display does not have a decimal point and will
not show values less than a full unit (kilometer or
mile), the trip odometer display does have a decimal
point and will show tenths of a unit (kilometer or
mile). The unit of measure (kilometers or miles) for
the odometer and trip odometer display is not shown
in the VFD. The unit of measure for the instrument
cluster odometer/trip odometer is selected at the time
that it is manufactured, and cannot be changed. Dur-
ing daylight hours (exterior lamps Off) the VFD is
illuminated at full brightness for clear visibility. At
night (exterior lamps are On) the VFD lighting level
is adjusted with the other cluster illumination lamps
using the panel lamps dimmer thumbwheel on the
headlamp switch. However, a ªParadeº mode position
of the panel lamps dimmer thumbwheel allows the
VFD to be illuminated at full brightness while the
exterior lamps are turned On during daylight hours.
The VFD, the trip odometer switch, and the trip
odometer switch button are serviced as a unit with
the instrument cluster.
OPERATION
The odometer and trip odometer give an indication
to the vehicle operator of the distance the vehicle has
traveled. This gauge is controlled by the instrument
cluster circuit board based upon the cluster program-
ming and electronic messages received by the cluster
from the Powertrain Control Module (PCM) over the
Chrysler Collision Detection (CCD) data bus. The
odometer and trip odometer information is displayed
by the instrument cluster Vacuum Fluorescent Dis-
play (VFD), and the VFD will not display odometer
or trip odometer information after the ignition switch
is turned to the Off position. The instrument cluster
circuitry controls the VFD and provides the following
features:
²Odometer/Trip Odometer Display Toggling-
Actuating the trip odometer reset switch momen-
tarily with the ignition switch in the On position will
toggle the VFD between the odometer and trip odom-
eter display. Each time the ignition switch is turned
to the On position the VFD will automatically return
to the mode (odometer or trip odometer) last dis-
8J - 24 INSTRUMENT CLUSTERBR/BE
MALFUNCTION INDICATOR LAMP MIL (Continued)

played when the ignition switch was turned to the
Off position.
²Trip Odometer Reset- When the trip odome-
ter reset switch is pressed and held for longer than
about two seconds, the trip odometer will be reset to
000.0 kilometers (miles). The VFD must be display-
ing the trip odometer information in order for the
trip odometer information to be reset.
²Message Failure- If the cluster fails to receive
a distance message during normal operation, it will
flash the odometer/trip odometer distance informa-
tion on and off repeatedly until a distance message is
received, or until the ignition switch is turned to the
Off position, whichever occurs first. If the cluster
does not receive a distance message within one sec-
ond after the ignition switch is turned to the On posi-
tion, it will display the last distance message stored
in the cluster memory. If the cluster is unable to dis-
play distance information due to an error internal to
the cluster, the VFD display will be blank.
²Actuator Test- Each time the cluster is put
through the actuator test, the VFD will display all of
its characters at once, then step through each char-
acter segment individually during the VFD portion of
the test to confirm the functionality of the VFD and
the cluster control circuitry.
The PCM continually monitors the vehicle speed
sensor, then sends the proper distance messages to
the instrument cluster. For further diagnosis of the
odometer/trip odometer or the instrument cluster cir-
cuitry that controls these functions, (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER - DIAGNO-
SIS AND TESTING). For proper diagnosis of the
vehicle speed sensor, the PCM, the CCD data bus, or
the message inputs to the instrument cluster that
control the odometer/trip odometer, a DRBIIItscan
tool is required. Refer to the appropriate diagnostic
information.
OIL PRESSURE GAUGE
DESCRIPTION
An oil pressure gauge is standard equipment on all
instrument clusters. The oil pressure gauge is located
in the upper right quadrant of the instrument clus-
ter, above the fuel gauge. The oil pressure gauge con-
sists of a movable gauge needle or pointer controlled
by the instrument cluster circuitry and a fixed 90
degree scale on the cluster overlay that reads left-to-
right either from 0 kPa (0 psi) to 758 kPa (110 psi).
An International Control and Display Symbol icon for
ªEngine Oilº is located on the cluster overlay, directly
below the highest graduation of the gauge scale. The
oil pressure gauge graphics are white against a black
field except for a single red graduation at the lowend of the gauge scale, making them clearly visible
within the instrument cluster in daylight. When illu-
minated from behind by the panel lamps dimmer
controlled cluster illumination lighting with the exte-
rior lamps turned On, the white graphics appear
blue-green and the red graphics appear red. The
orange gauge needle is internally illuminated. Gauge
illumination is provided by replaceable incandescent
bulb and bulb holder units located on the instrument
cluster electronic circuit board. The oil pressure
gauge is serviced as a unit with the instrument clus-
ter.
OPERATION
The oil pressure gauge gives an indication to the
vehicle operator of the engine oil pressure. This
gauge is controlled by the instrument cluster circuit
board based upon the cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) over the Chrysler
Collision Detection (CCD) data bus. The oil pressure
gauge is an air core magnetic unit that receives bat-
tery current on the instrument cluster electronic cir-
cuit board through the fused ignition switch output
(st-run) circuit whenever the ignition switch is in the
On or Start positions. The cluster is programmed to
move the gauge needle back to the low end of the
scale after the ignition switch is turned to the Off
position. The instrument cluster circuitry controls
the gauge needle position and provides the following
features:
²Engine Oil Pressure Message- The instru-
ment cluster circuitry restricts the oil pressure gauge
needle operation in order to provide readings that
are consistent with customer expectations. Each time
the cluster receives a message from the PCM indicat-
ing the engine oil pressure is between about 6.9 kPa
(1 psi) and 137.9 kPa (20 psi) for gasoline engines, or
55 kPa (8 psi) and 58.6 kPa (8.5 psi) for diesel
engines, the cluster holds the gauge needle at a point
about 11 degrees above the low end of normal incre-
ment on the gauge scale. Each time the cluster
receives a message from the PCM indicating the
engine oil pressure is between about 517.1 kPa (75
psi) and 755 kPa (109.5 psi) for gasoline engines, or
551.6 kPa (80 psi) and 755 kPa (109.5 psi) for diesel
engines, the cluster holds the gauge needle at a point
about 7.4 degrees below the high end of normal
increment on the gauge scale. When the cluster
receives messages from the PCM indicating the
engine oil pressure is between about 137.9 kPa (20
psi) and 517.1 kPa (75 psi) for gasoline engines, or
58.6 kPa (8.5 psi) and 551.6 kPa (80 psi) for diesel
engines], the gauge needle is moved to the actual
pressure position on the gauge scale.
BR/BEINSTRUMENT CLUSTER 8J - 25
ODOMETER (Continued)

²Engine Oil Pressure Low Message- Each
time the cluster receives a message from the PCM
indicating the engine oil pressure is below about 6.9
kPa (1 psi) for gasoline engines, or 55 kPa (8 psi) for
diesel engines, the gauge needle is moved to the 0
kPa (0 psi) graduation at the far left (low) end of the
gauge scale, the check gauges indicator is illumi-
nated, and a single chime tone is generated. The
gauge needle remains at the low end of the scale and
the check gauges indicator remains illuminated until
the cluster receives a message from the PCM indicat-
ing that the engine oil pressure is above about 6.9
kPa (1 psi) for gasoline engines, or 55 kPa (8 psi) for
diesel engines, or until the ignition switch is turned
to the Off position, whichever occurs first. The clus-
ter will only turn the check gauges indicator lamp on
in response to an engine oil pressure low message if
the engine speed message is greater than zero.
²Engine Oil Pressure High Message- Each
time the cluster receives a message from the PCM
indicating the engine oil pressure is above about 755
kPa (109.5 psi) for gasoline or diesel engines, the
gauge needle is moved to the 758.4 kPa (110 psi)
graduation at the far right (high) end of the gauge
scale. The gauge needle remains at the high end of
the scale until the cluster receives a message from
the PCM indicating that the engine oil pressure is
below about 755 kPa (109.5 psi) for gasoline or diesel
engines, or until the ignition switch is turned to the
Off position, whichever occurs first.
²Message Failure- If the cluster fails to receive
an engine oil pressure message, it will hold the
gauge needle at the last indication until a new mes-
sage is received, or until the ignition switch is turned
to the Off position, whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the gauge needle will be
swept to several calibration points on the gauge scale
in a prescribed sequence in order to confirm the func-
tionality of the gauge and the cluster control cir-
cuitry.
The PCM continually monitors the engine oil pres-
sure sensor to determine the engine oil pressure. The
PCM then sends the proper engine oil pressure mes-
sages to the instrument cluster. For further diagnosis
of the oil pressure gauge or the instrument cluster
circuitry that controls the gauge, (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING). If the instrument cluster turns on
the check gauges indicator due to a low oil pressure
gauge reading, it may indicate that the engine or the
engine oiling system requires service. For proper
diagnosis of the engine oil pressure sensor, the PCM,
the CCD data bus, or the message inputs to the
instrument cluster that control the oil pressuregauge, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
OVERDRIVE OFF INDICATOR
DESCRIPTION
An overdrive off indicator is standard equipment
on all instrument clusters. However, on vehicles not
equipped with the optional overdrive automatic
transmission, this indicator is electronically disabled.
The overdrive off indicator is located near the lower
edge of the instrument cluster overlay, to the right of
center. The overdrive off indicator consists of a sten-
cilled cutout of the words ªO/D OFFº in the opaque
layer of the instrument cluster overlay. The dark
outer layer of the overlay prevents the indicator from
being clearly visible when it is not illuminated. An
amber lens behind the cutout in the opaque layer of
the overlay causes the ªO/D OFFº text to appear in
amber through the translucent outer layer of the
overlay when the indicator is illuminated from
behind by a Light Emitting Diode (LED) soldered
onto the instrument cluster electronic circuit board.
The overdrive off indicator is serviced as a unit with
the instrument cluster.
OPERATION
The overdrive off indicator gives an indication to
the vehicle operator when the Off position of the
overdrive off switch has been selected, disabling the
electronically controlled overdrive feature of the auto-
matic transmission. This indicator is controlled by a
transistor on the instrument cluster circuit board
based upon the cluster programming and electronic
messages received by the cluster from the Powertrain
Control Module (PCM) over the Chrysler Collision
Detection (CCD) data bus. The overdrive off indicator
Light Emitting Diode (LED) receives battery current
on the instrument cluster electronic circuit board
through the fused ignition switch output (st-run) cir-
cuit whenever the ignition switch is in the On or
Start positions; therefore, the LED will always be off
when the ignition switch is in any position except On
or Start. The LED only illuminates when it is pro-
vided a path to ground by the instrument cluster
transistor. The instrument cluster will turn on the
overdrive off indicator for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the overdrive off indicator
is illuminated for about two seconds as a bulb test.
²Overdrive Off Lamp-On Message- Each time
the cluster receives an overdrive off lamp-on message
from the PCM indicating that the Off position of the
overdrive off switch has been selected, the overdrive
off indicator will be illuminated. The indicator
8J - 26 INSTRUMENT CLUSTERBR/BE
OIL PRESSURE GAUGE (Continued)

remains illuminated until the cluster receives an
overdrive off lamp-off message from the PCM, or
until the ignition switch is turned to the Off position,
whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the indicator will be
turned on during the bulb check portion of the test to
confirm the functionality of the LED and the cluster
control circuitry.
The PCM continually monitors the overdrive off
switch to determine the proper outputs to the auto-
matic transmission, then sends the proper messages
to the instrument cluster. For further diagnosis of
the overdrive off indicator or the instrument cluster
circuitry that controls the LED, (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING). For proper diagnosis of the over-
drive control system, the PCM, the CCD data bus, or
the message inputs to the instrument cluster that
control the overdrive off indicator, a DRBIIItscan
tool is required. Refer to the appropriate diagnostic
information.
SEATBELT INDICATOR
DESCRIPTION
A seatbelt indicator is standard equipment on all
instrument clusters. The seatbelt indicator is located
near the lower edge of the instrument cluster overlay,
to the right of center. The seatbelt indicator consists
of a stencilled cutout of the International Control and
Display Symbol icon for ªSeat Beltº in the opaque
layer of the instrument cluster overlay. The dark
outer layer of the overlay prevents the indicator from
being clearly visible when it is not illuminated. A red
lens behind the cutout in the opaque layer of the
overlay causes the icon to appear in red through the
translucent outer layer of the overlay when the indi-
cator is illuminated from behind by a Light Emitting
Diode (LED) soldered onto the instrument cluster
electronic circuit board. The seatbelt indicator is ser-
viced as a unit with the instrument cluster.
OPERATION
The seatbelt indicator gives an indication to the
vehicle operator of the status of the driver side front
seatbelt buckle. This indicator is controlled by a tran-
sistor on the instrument cluster circuit board based
upon the cluster programming, and a hard wired
input from the seatbelt switch in the driver side front
seatbelt through the seat belt switch sense circuit.
The seatbelt indicator Light Emitting Diode (LED)
receives battery current on the instrument cluster
electronic circuit board through the fused ignition
switch output (st-run) circuit whenever the ignitionswitch is in the On or Start positions; therefore, the
indicator will always be off when the ignition switch
is in any position except On or Start. The LED only
illuminates when it is switched to ground by the
instrument cluster transistor. The instrument cluster
will turn on the seatbelt indicator for the following
reasons:
²Seatbelt Reminder Function- Each time the
cluster receives a battery current input on the fused
ignition switch output (st-run) circuit, the indicator
will be illuminated as a seatbelt reminder for about
seven seconds, or until the ignition switch is turned
to the Off position, whichever occurs first. This
reminder function will occur regardless of the status
of the seatbelt switch input to the cluster.
²Driver Side Front Seatbelt Not Buckled-
Following the seatbelt reminder function, each time
the cluster receives a ground input on the seat belt
switch sense circuit (seatbelt switch closed - seatbelt
unbuckled) with the ignition switch in the Start or
On positions, the indicator will be illuminated. The
seatbelt indicator remains illuminated until the seat
belt switch sense input to the cluster is an open cir-
cuit (seatbelt switch opened - seatbelt buckled), or
until the ignition switch is turned to the Off position,
whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the indicator will be
turned on during the bulb check portion of the test to
confirm the functionality of the LED and the cluster
control circuitry.
The seatbelt switch input to the instrument cluster
circuitry can be diagnosed using conventional diag-
nostic tools and methods. For further diagnosis of the
seatbelt indicator or the instrument cluster circuitry
that controls the LED, (Refer to 8 - ELECTRICAL/
INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING).
SERVICE REMINDER
INDICATOR
DESCRIPTION
A Service Reminder Indicator (SRI) is standard
equipment on all instrument clusters. However, on
vehicles not equipped with certain optional heavy
duty emission cycle gasoline engines, this indicator is
electronically disabled. The SRI is located near the
lower edge of the instrument cluster overlay, to the
left of center. The SRI consists of a stencilled cutout
of the words ªMAINT REQDº in the opaque layer of
the instrument cluster overlay. The dark outer layer
of the overlay prevents the indicator from being
clearly visible when it is not illuminated. An amber
lens behind the cutout in the opaque layer of the
BR/BEINSTRUMENT CLUSTER 8J - 27
OVERDRIVE OFF INDICATOR (Continued)

overlay causes the ªMAINT REQDº text to appear in
amber through the translucent outer layer of the
overlay when the indicator is illuminated from
behind by a Light Emitting Diode (LED) soldered
onto the instrument cluster electronic circuit board.
The SRI is serviced as a unit with the instrument
cluster.
OPERATION
The Service Reminder Indicator (SRI) gives an
indication to the vehicle operator when engine emis-
sions maintenance procedures should be performed.
This indicator is controlled by a transistor on the
instrument cluster circuit board based upon the clus-
ter programming and electronic messages received by
the cluster from the Powertrain Control Module
(PCM) over the Chrysler Collision Detection (CCD)
data bus. The SRI Light Emitting Diode (LED)
receives battery current on the instrument cluster
electronic circuit board through the fused ignition
switch output (st-run) circuit whenever the ignition
switch is in the On or Start positions; therefore, the
LED will always be off when the ignition switch is in
any position except On or Start. The LED only illu-
minates when it is provided a path to ground by the
instrument cluster transistor. The instrument cluster
will turn on the SRI for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the SRI is illuminated for
about two seconds as a bulb test.
²Service Required Lamp-On Message- Each
time the cluster receives a service required lamp-on
message from the PCM indicating that an emissions
maintenance interval has been reached, the SRI will
be illuminated. The indicator remains illuminated
until the cluster receives a service required lamp-off
message from the PCM, or until the ignition switch
is turned to the Off position, whichever occurs first.
²Actuator Test- Each time the cluster is put
through the actuator test, the SRI will be turned on
during the bulb check portion of the test to confirm
the functionality of the LED and the cluster control
circuitry.
The PCM continually monitors the vehicle speed
sensor to determine the distance the vehicle has been
driven, then sends the proper messages to the instru-
ment cluster. Once the SRI has been illuminated and
the required emissions maintenance procedures have
been completed, the PCM must be reset using a
DRBIIItscan tool before it will send the proper ser-
vice required lamp-off message to the instrument
cluster. Refer to the appropriate diagnostic informa-
tion. For further diagnosis of the SRI or the instru-
ment cluster circuitry that controls the LED, (Refer
to 8 - ELECTRICAL/INSTRUMENT CLUSTER -
DIAGNOSIS AND TESTING). For proper diagnosisof the PCM, the CCD data bus, or the message
inputs to the instrument cluster that control the SRI,
a DRBIIItscan tool is required. Refer to the appro-
priate diagnostic information.
SHIFT INDICATOR (TRANSFER
CASE)
DESCRIPTION
A four-wheel drive indicator is standard equipment
on all instrument clusters. However, on vehicles not
equipped with the optional four-wheel drive system,
this indicator is mechanically disabled. The four-
wheel drive indicator is located near the lower edge
of the instrument cluster overlay, to the right of cen-
ter. The four-wheel drive indicator consists of a sten-
cilled cutout of the text ª4WDº in the opaque layer of
the instrument cluster overlay. The dark outer layer
of the overlay prevents the indicator from being
clearly visible when it is not illuminated. An amber
lens behind the cutout in the opaque layer of the
overlay causes the ª4WDº text to appear in amber
through the translucent outer layer of the overlay
when the indicator is illuminated from behind by a
Light Emitting Diode (LED) soldered onto the instru-
ment cluster electronic circuit board. The four-wheel
drive indicator is serviced as a unit with the instru-
ment cluster.
OPERATION
The four-wheel drive indicator lamp gives an indi-
cation to the vehicle operator that a four-wheel drive
operating mode is engaged. The indicator will be illu-
minated when either high range (4H) or low range
(4L) have been selected with the transfer case shift
lever. This indicator is controlled by a transistor on
the instrument cluster circuit board based upon the
cluster programming, and a hard wired input from
the four-wheel drive switch on the front axle discon-
nect housing. The four-wheel drive indicator Light
Emitting Diode (LED) receives battery current on the
instrument cluster electronic circuit board through
the fused ignition switch output (st-run) circuit
whenever the ignition switch is in the On or Start
positions; therefore, the lamp will always be off when
the ignition switch is in any position except On or
Start. The LED only illuminates when it is switched
to ground by the instrument cluster transistor.
The four-wheel drive switch is connected in series
between ground and the four-wheel drive switch
sense input to the instrument cluster. For further
information on the transfer case and the transfer
case operating ranges, (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/TRANSFER CASE - OPERA-
TION. For further information on the front axle
8J - 28 INSTRUMENT CLUSTERBR/BE
SERVICE REMINDER INDICATOR (Continued)