DODGE RAM 2003 Service Repair Manual

DODGE RAM 2003 Service Repair Manual RAM 2003 DODGE DODGE https://www.carmanualsonline.info/img/12/56913/w960_56913-0.png DODGE RAM 2003 Service Repair Manual
Trending: bulb, stop start, display, Speedometer, tire type, 8W wiring, clock

Page 1611 of 2895

DODGE RAM 2003  Service Repair Manual (3) Discharge the air conditioning system, if
equipped (Refer to 24 - HEATING & AIR CONDI-
TIONING/PLUMBING - STANDARD PROCEDURE).
(4) Remove the upper crossmember.
(5) Remove the transmission oil coo

Page 1612 of 2895

DODGE RAM 2003  Service Repair Manual (21) Install the generator and wire connections
(Refer to 8 - ELECTRICAL/CHARGING/GENERA-
TOR - INSTALLATION).
(22) Install the upper crossmember.
(23) Install radiator (Refer to 7 - COOLING/EN-
GINE/

Page 1613 of 2895

DODGE RAM 2003  Service Repair Manual DESCRIPTION N´m Ft. In.
Heat ShieldÐNuts 20 Ð 175
Hydraulic Tappet Yoke
Retaining22 16 Ð
SpiderÐBolts
Intake Manifold (Lower)Ð
Bolts54 40 Ð
Intake Manifold (Upper)Ð
Bolts22 16 Ð
Oil Filter 9

Page 1614 of 2895

DODGE RAM 2003  Service Repair Manual DESCRIPTION SPECIFICATION
CONNECTING RODS
Piston Pin bore Diameter 24.940 ± 24.978 mm
(0.9819 ± 0.9834 in.)
Side Clearance 0.25 ± 0.46 mm
(0.010 ± 0.018 in.)
Total Weight (Less
Bearing)744 gms. (2

Page 1615 of 2895

DODGE RAM 2003  Service Repair Manual DESCRIPTION SPECIFICATION
HYDRAULIC TAPPETS
Body Diameter 22.949 ± 22.962 mm
(0.9035 ± 0.9040 in.)
Clearance (to bore) 0.0203 ± 0.0610 mm
(0.0008 ± 0.0024 in.)
Dry Lash 1.524 ± 5.334 mm
(0.060 ±

Page 1616 of 2895

DODGE RAM 2003  Service Repair Manual CRANKSHAFT JOURNAL MARKING
LOCATION
MEASURE-
MENTITEM IDENTIFI-
CATIONLOCATION
OF
IDENTIFI-
CATION
0.0254 mm
(0.001 in.)
U/SCrankshaft
JournalsRorM
M-2-3 ect.
(indicating
No. 2 and
3 main
bearing
jour

Page 1617 of 2895

DODGE RAM 2003  Service Repair Manual Silver Valve Guide Sleeve Tool C6818
Dial Indicator Tool C3339
Crankshaft Pulley/Damper Installer Tool C3688
Crankshaft Sprocket Puller Tool 6444
Crankshaft Sprocket Puller Jaws Tool 6820
Crankshaft S

Page 1618 of 2895

DODGE RAM 2003  Service Repair Manual Compression Ring Installer Tool C4184
Piston Ring Compressor Tool C385
Seal Installer Tool 6687
Crankshaft Main Bearing Remover/Installer Tool
C3059
Puller 1026
Crankshaft Damper Removal Insert 8513
P

Page 1619 of 2895

DODGE RAM 2003  Service Repair Manual AIR CLEANER ELEMENT
REMOVAL
Filter Element Only
Housing removal is not necessary for element (fil-
ter) replacement.
(1) Loosen clamp (Fig. 4) and disconnect air duct
at air cleaner cover.
(2) Pry ove

Page 1620 of 2895

DODGE RAM 2003  Service Repair Manual ²Possible indications of the cylinder head gasket
leaking between a cylinder and an adjacent water
jacket are:
þ Engine overheating
þ Loss of coolant
þ Excessive steam (white smoke) emitting from
Trending: battery location, tire pressure, check engine light, Abs control module, brake fluid, clock setting, air filter