DODGE RAM SRT-10 2006 Service Repair Manual

INPUT SHAFT
1. Heat input shaft bearing (1) on bearing heater (2)
to a maximum of 177 Celsius (350° Fahrenheit).
2. Using welding gloves or tongs, install bearing (2)
on input shaft (1).

3. Push input shaft mainshaft bearing seal (1) on the
end of fifth gear (2).
COUNTERSHAFT
1. Install first/reverse gear bearing oil slinger on the
rear housing end of the countershaft.
2. Heat rear housing countershaft bearing (1) on
bearing heater (2) to a maximum of 177 Celsius
(350° Fahrenheit).

3. Using welding gloves or tongs, install countershaft
bearing (1) on countershaft (2).
4. Heat front housing countershaft bearing (1) on
bearing heater (2) to a maximum of 177 Celsius
(350° Fahrenheit).
5. Using welding gloves or tongs, install front housing
countershaft bearing (1) on countershaft (2).

MAINSHAFT
1. Position mainshaft in Fixture 9605 mounted in vise.
2. Install second gear bearing (1) on mainshaft (2).
3. Install second gear (1) on mainshaft (2).

4. Install second gear stop ring (1) with teeth pointing
up on second gear (2).
5. Install second gear inner friction ring (1) on stop
ring (2).
6. Install second gear outer friction ring (1) on stop
ring (2).

7. Install second gear blocker ring (1) on stop ring (2).
8. Install 1-2 synchronizer hub (1) on mainshaft and
synchronizer rings (2).
9. Install 1-2 synchronizer hub (1) and hub snap ring
(2).

10. Install 1-2 synchronizer sleeve (3) on the hub (2)
and push sleeve to the bottom of the hub.
NOTE: 1-2 synchronizer sleeve (3) and hub (2)
have one small tooth. They must be aligned to
install synchronizer sleeve (3) on hub (2).
11. Install 1-2 synchronizer detents and springs (1)
into synchronizer hub (2) slots. Then push detents
behind synchronizer sleeve (3).
12. Install first gear blocker ring (1) on synchronizer
hub (2).
13. Install first gear outer friction ring (1) on synchro-
nizer hub (2).

14. Install first gear inner friction ring (1) on synchro-
nizer hub (2).
15. Install first gear stop ring (1) with teeth pointing
down on synchronizer rings and hub (2).
16. Hold first gear stop ring (1) on synchronizer rings
(2) and center 1-2 synchronizer sleeve on the
hub.
17. Install first gear (1) and bearing (2).

18. Heat thrust washer (1) and reverse gear bearing
race (2) on bearing heater to a maximum of 177
Celsius (350° Fahrenheit).
19. Using welding gloves or tongs, install thrust
washer (2) and reverse gear bearing race (1) on
mainshaft.
20. Install reverse gear (1) and bearing (2).

21. Install reverse gear inner friction ring (1) on
reverse gear (2).
22. Install reverse gear outer friction ring (1) on inner
blocker ring (2).
23. Install reverse gear blocker ring (1) on friction ring
(2).