ESP DODGE SPRINTER 2007 2.G Service Manual

231 Operation
Tires and wheels
4
TWR (T
ongue W
eight R
ating)
Maximum permissible weight on the trailer
tongue.
Uniform tire quality grading standards
A tire information system that provides
consumers with ratings for a tire’s traction,
temperature and treadwear. Ratings are
determined by tire manufacturers using
government testing procedures. The rat-
ings are molded into the side wall of the
tire.
Vehicle capacity weight
Rated cargo and luggage load plus
68 kilograms (150 lbs) times the vehicle’s
designated seating capacity.
Vehicle maximum load on the tire
Load on an individual tire that is deter-
mined by distributing to each axle its share
of the maximum loaded vehicle weight and
dividing it by two.
Tires on the front and rear axles of vehicles
operate at different loads and perform dif-
ferent steering, driving and braking func-
tions. For these reasons, they wear at unequal rates, and develop irregular wear
patterns. These effects can be reduced by
timely rotation of tires.
The benefits of rotation are especially
worthwhile with aggressive tread designs
such as those on On/Off Road type tires.
Rotation will increase tread life, help to
maintain mud, snow, and wet traction lev-
els, and contribute to a smooth ride.
If applicable to your vehicle’s tire configu-
ration, tires can be rotated according to
the tire manufacturer’s recommended in-
tervals in the tire manufacturer’s warranty
pamphlet located in your vehicle literature
portfolio. If none is available, tires should
be rotated every 10,000 miles
(16,000 km), or sooner if necessary, ac-
cording to the degree of tire wear.
The same rotation (spinning) direction
must be maintained when mounted, see
"Direction of rotation" (\2page 204).
Rotate tires before the characteristic tire
wear pattern becomes visible (shoulder
wear on front tires and tread center wear
on rear tires).
Rotating tiresWarning
G
Rotate front and rear wheels only if they are
of the same dimension.
Changing the tire dimension for an axle
\4could cause the tire to come into con-
tact with the vehicle body or axle parts.
Damage to the tire or the vehicle may be
the result.
\4could result in changes to steering, han-
dling, and braking of your Sprinter vehi-
cle. This can cause unpredictable
handling and stress to steering and sus-
pension components. You could lose
control and have an accident resulting in
serious injury or death.
\4could result in tire overloading and fail-
ure, if the tires' load index are not iden-
tical. You could lose control and have an
accident.

234 OperationWinter driving
4
\3 Winter drivingHave your vehicle winterproofed at the
onset of winter at an authorized Sprinter
Dealer. This service includes the following:
\4Oil change, if the current engine oil
used has not been approved for winter
use
\4The antifreeze / anti-corrosion concen-
tration in the coolant is checked
\4The addition of a concentrated clean-
ing agent to the water in the windshield
washer system
\4Battery check
\4A tire change
You will find information about diesel fuel
for use at low outside temperatures in the
“Technical data” section (\2page 360).
Please also observe the information about
winter driving (\2page 235).Always use winter tires at temperatures
below 45°F (7°C) and whenever wintry
road conditions prevail. Winter tires should
be of the same size and type construction
as the summer tires.
Winter tires should also be operated as
printed on the tire and loading information
placard, refer to "Tires and wheels"
(\2page 199). Not all M+S rated radial-ply
tires provide special winter performance.
Make sure the tires you use show M+S and
the mountain/snowflake marking.on
the tire side wall. These tires meet specific
snow traction performance requirements
of the Rubber Manufacturers Association
(RMA) and the Rubber Association of Can-
ada (RAC) and have been designed specif-
ically for use in snow conditions. Use of
winter tires is the only way to achieve the
maximum effectiveness of the ABS, BAS,
ASR and ESP
® in winter operation.
For safe handling, make sure all winter
tires mounted are of the same make and
have the same tread design.Always observe the speed rating of the
winter tires installed on your vehicle. If the
maximum speed for which your tires are
rated is below the speed rating of your ve-
hicle, you must place a notice to this effect
where it will be seen by the driver. Such no-
tices are available at your tire dealer or any
authorized Sprinter Dealer.
\1Reactivate the tire pressure monitor.
While studded tires improve performance
on ice, skid and traction capability on wet
or dry surfaces may be poorer than that of
non-studded tires. Some states prohibit
studded tires; therefore, local laws should
be checked before using these tire types.
Winter tires
Warning
G
Winter tires with a tread depth under 1/6 in
(4 mm) must be replaced. They are no long-
er suitable for winter operation.

236 OperationWinter driving
4
Use "Class U" chains, or other traction aids
that meet SAE Type "U" specifications.
Snow chains must be the proper size for
the vehicle, as recommended by the chain
manufacturer. They should only be driven
on snow-covered roads at speeds not to
exceed 30 mph (50 km / h). Remove
chains as soon as possible when driving on
roads without snow.Please observe the following guidelines
when using snow chains:
\4Snow chains should only be used on
rear wheels. In vehicles with dual rear
wheels, they should be mounted on the
exterior wheels. Follow the manufac-
turer’s mounting instructions.
\4Only use snow chains that are ap-
proved by the vehicle manufacturer.
For approved snow chains, please con-
tact your authorized Sprinter Dealer.
\4Use of snow chains may be prohibited
depending on location. Always check
local and state laws before mounting
snow chains.
To avoid damage to your vehicle, tires or
chains, observe the following precautions:
\4Because of limited chain clearance be-
tween tires and other suspension com-
ponents, it is important that only
chains in good condition are used. Bro-
ken chains can cause serious vehicle
damage. Stop the vehicle immediately if noise occurs that could suggest chain
breakage. Remove the damaged parts
of the chain before further use.
\4Install chains as tightly as possible and
then retighten after driving about 1/2
mile (0.8 km).
\4Do not exceed 30 mph (50 km/h).
\4Drive cautiously and avoid severe turns
and large bumps, especially with a
loaded vehicle.
\4Do not install tire chains on front
wheels.
\4Do not drive for a prolonged period on
dry pavement.
\4Observe the tire chain manufacturer’s
instructions on method of installation,
operating speed, and conditions for us-
age. Always use the lower suggested
operating speed of the chain manufac-
turer if different than the speed recom-
mended by the manufacturer.Snow chains!
CAUTION
Use snow chains on rear wheels only.
Some tire sizes do not leave adequate
clearance for snow chains. To help
avoid serious damage to your vehicle or
tires, use of snow chains is not permis-
sible with the spare wheel.
iWhen driving with snow chains, you
may wish to deactivate the ASR
(\2page 44) before setting the vehicle
in motion. This will improve the vehi-
cle’s traction.

241 Operation
Cleaning and care of the vehicle
4
\3 Cleaning and care of the vehicleRegular and proper care will help to main-
tain the value of your vehicle. The best way
to protect your vehicle from harmful envi-
ronmental influences is to wash it and use
protective treatments regularly.
Scratches, corrosive deposits, areas af-
fected by corrosion and damage caused by
neglect or inadequate care cannot always
be completely remedied. In such cases,
visit an authorized Sprinter Dealer.Repair damage caused by loose chippings
and remove the following substances im-
mediately:
\4Insect remains
\4Bird droppings
\4Tree resin
\4Oils and grease
\4Fuel
\4Tar stains
Wash the vehicle more frequently in winter
to remove salt residue.
iIt is recommended that you use Mopar
care products. These have been spe-
cially adapted to Sprinter vehicles and
are state of the art. Mopar care prod-
ucts are available from any authorized
Sprinter Dealer.
Warning
G
Always follow the instructions for using the
care products.
Always keep care products sealed and out
of the reach of children.
Do not use fuel as a cleaning agent. Fuel is
flammable and constitutes a health hazard.
Environmental note
H
Only clean the vehicle in a suitable place for
washing vehicles. Dispose of empty contain-
ers and used cleaning materials in an envi-
ronmentally responsible manner.iIf you need to clean the areas towards
the top of the vehicle, always use
\4suitable ladders
\4secure steps!
CAUTION
Under no circumstances should you af-
fix unsuitable stickers, films, magnets
or similar to painted surfaces. You
could otherwise damage the paint-
work.

242 OperationCleaning and care of the vehicle
4
Automatic car wash
You can clean the vehicle in an automatic
car wash from the very start. It is prefera-
ble to use a car wash that does not have
brushes.
If the vehicle is very dirty, prewash it be-
fore you drive into the car wash.
\1Remove the radio / telephone antenna
and fold the exterior mirrors in before
driving into the automatic car wash.After using an automatic car wash, wipe off
wax from the windshield and the wiper
blades. This prevents smears and reduces
wiping noises which can be caused by res-
idue on the windshield.High-pressure cleaners
\1The minimum distance that must be
maintained between the vehicle and
the nozzle of the high-pressure cleaner
is:
\4approximately 2.2 ft (70 cm) for
round-spray jets
\4approximately 1 ft (30 cm) for 25°
flat-spray jets and concentrated-
power jets
\1Move the high-pressure cleaner nozzle
around when cleaning your vehicle.Care of the vehicle!
CAUTION
After cleaning your vehicle, especially
the wheel rims with rim cleaner, do not
simply park the vehicle and leave it.
Rim cleaners can promote corrosion of
the brake discs and the brake pads /
linings. Before parking and leaving the
vehicle after cleaning, always warm the
vehicle up to normal operating temper-
ature first.
!
CAUTION
Make sure that the automatic car wash
is suitable for the size of the vehicle.
If you do not remove the radio / tele-
phone antenna and fold in the exterior
mirrors, there is a possibility that the
antenna, the exterior mirrors or the ve-
hicle could be damaged by the auto-
matic car wash.
!
CAUTION
Make sure that the windshield wiper
switch is set to 0 (\2page 126), other-
wise the rain sensor could be activated,
for example, and the windshield wipers
could be triggered unintentionally. This
could cause damage to the vehicle.
!
CAUTION
Do not use high-pressure cleaners with
round-spray jets for cleaning the tires.
You could otherwise damage the tires.
Have damaged tires replaced.
!
CAUTION
To avoid damage, do not aim directly at
the door joints, brake hoses, electrical
components, connectors or seals.

246 OperationCleaning and care of the vehicle
4
Seat belts
Remove stains or dirt immediately to pre-
vent damage or the build-up of residues.
!
CAUTION
Clean the seat belts with a mild wash-
ing solution. Do not dry the seat belts in
direct sunlight or at temperatures
above 176 °F (80 °C).
Do not bleach or dye the seat belts.
This could impair the function of the
seat belts.
After driving off-road or on construc-
tion sitesWarning
G
Dirt on the vehicle can affect road and oper-
ating safety.In particular, the following dangers can arise:Stone chippings
Stones trapped between the tires can be
thrown out while the vehicle is in motion and
injure other road users or damage their ve-
hicles (in particular the windshield).
Risk of skidding
Dirt and mud on the tires / road surface re-
duce wheel grip. This is especially so if the
road surface is wet. The vehicle could then
start to skid.
Risk of slipping
Dirt and mud on the steps and entrances
make the steps less safe. As a result you
could slip from the steps and injure yourself.
For this reason, always clean your vehicle
carefully after driving off-road and on con-
struction sites before using public roads.
If you use a high-pressure cleaner or auto-
matic car wash for this purpose, you must
follow the relevant safety instructions in this
section.

254 Practical hintsWhat to do if ...
5
The engine does not start.
You cannot hear the starter motor working.
The on-board voltage is too low (the battery
has too little charge or is discharged).
The selector lever is not in positionP orN.
\1The engine may be jump-started
(\2page 340).
If the engine does not start despite jump-
starting:
\1Consult
an authorized Sprinter Dealer
.
The battery isolating switch is disconnected.
\1Switch on the electrical system
(\2page 197).
Vehicles with a gasoline engine:
The engine is not running smoothly and it is
misfiring.
The engine electronics or a mechanical com-
ponent of the engine control has malfunc-
tioned.
\1Do not use too much throttle.
\1Have the cause rectified immediately
at
an authorized Sprinter Dealer
.
Otherwise, unburned fuel may get into
the catalytic converter and damage it.
Problem
Possible cause / result
Suggested solutions

268 Practical hintsWhat to do if ...
5
Indicator and warning lamps in the
instrument clusterWarning
G
Always have maintenance work carried out
at an authorized Sprinter Dealer which has
the necessary specialist knowledge and
tools to carry out the work required.
The manufacturer recommends that you use
an authorized Sprinter Dealer for this pur-
pose.
In particular, work relevant to safety or on
safety-related systems must be carried out
at an authorized Sprinter Dealer. There is a
risk of an accident and injury if this work is
carried out incorrectly.
Problem
Possible cause / result
Suggested solutions
v
The yellow ASR/ESP
® warning
lamp flashes while the vehicle is
in motion.
WARNING
G
ESP
® or ASR is intervening because at least
one of the wheels has reached its tire grip
limit.
\1Adapt your driving style to suit the
road and traffic conditions. Do not
use too much throttle.
\1Drive slowly.
The yellow ASR / ESP
® warning
lamp is lit while the engine is run-
ning.
WARNING
G
ASR is deactivated.
\1Reactivate ASR.
Exceptions (\2page 45).
#
-
k
6
The yellow ESP
®, ABS-, ASR/
BAS indicator lamps and the red
brake system indicator lamp are
lit while the engine is running.
WARNING
G
EBV has malfunctioned.
The rear wheels could lock up sooner than
expected when you apply the brakes.
\1Also observe the messages in the dis-
play on vehicles with steering wheel
buttons (\2page 284).
\1Continue driving, but with even great-
er care.
\1Have the system checked at an autho-
rized Sprinter Dealer as soon as pos-
sible.

269 Practical hints
What to do if ...
5
#
-
k
6
The yellow ESP
®, ABS, ASR/BAS
indicator lamps and the red
brake system indicator lamp are
lit while the engine is running.
WARNING
G
EBV has been deactivated due to undervolt-
age.
The battery may not be being charged.
The rear wheels could lock up sooner than
expected when you apply the brakes.
\1Also observe the messages in the dis-
play on vehicles with steering wheel
buttons (\2page 284).
\1Stop your vehicle as soon as it is safe
to do so.
\1Do not drive any further.
\1Consult an authorized Sprinter Dealer.
6
The red brake system indicator
lamp is lit while the engine is run-
ning.
A signal also sounds.
WARNING
G
There is insufficient brake fluid in the fluid
reservoir.
\1Also observe the messages in the dis-
play on vehicles with steering wheel
buttons (\2page 284).
\1Do not add brake fluid under any cir-
cumstances. This will not solve the
problem.
\1Do not drive any further.
\1Consult an authorized Sprinter Dealer.
6
When towing a trailer:
The red brake system indicator
lamp is lit while the engine is run-
ning.
A signal also sounds.
WARNING
G
The trailer's brake booster is malfunctioning.
The vehicle's driving and braking characteris-
tics may change. There is a risk of the trailer
overbraking.
\1Also observe the messages in the dis-
play on vehicles with steering wheel
buttons (\2page 284).
\1Stop your vehicle as soon as it is safe
to do so.
\1Do not drive any further.
\1Consult an authorized Sprinter Dealer.
Problem
Possible cause / result
Suggested solutions

271 Practical hints
What to do if ...
5
-
The yellow ABS indicator lamp is
lit while the engine is running.
WARNING
G
ABS has been deactivated due to a malfunc-
tion. ESP
®, ASR and BAS as well as cruise
control have also been deactivated as a re-
sult.
The brake system continues to function
with the normal braking effect but with no
electronic support. The wheels could there-
fore lock up, for example if the brakes are
applied with maximum force.
\1Also observe the messages in the dis-
play on vehicles with steering wheel
buttons (\2page 284).
\1Continue driving, but with even great-
er care.
\1Have the system checked at an autho-
rized Sprinter Dealer as soon as pos-
sible.
WARNING
G
ABS is temporarily unavailable.
Self diagnosis may not have been complet-
ed yet.
The brake system is still available with the
normal braking effect.
\1Drive on for a distance of more than
13 mph (20 km / h).
ABS is available again if the message
goes out.
ABS has been deactivated due to undervolt-
age.
The battery may not be being charged.
The brake system continues to function
with the normal braking effect but with no
electronic support. The wheels could there-
fore lock up, for example if the brakes are
applied with maximum force.
\1Continue driving, but with even great-
er care.
\1Have the system checked at an autho-
rized Sprinter Dealer as soon as pos-
sible.
Problem
Possible cause / result
Suggested solutions