DODGE TOWN AND COUNTRY 2001 Service Manual

DODGE TOWN AND COUNTRY 2001 Service Manual TOWN AND COUNTRY 2001 DODGE DODGE https://www.carmanualsonline.info/img/12/56921/w960_56921-0.png DODGE TOWN AND COUNTRY 2001 Service Manual
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Page 1691 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual (23) Bend tabs on strap up against flats of bolts
(Fig. 113).
(24) Install transfer shaft bearing cone using Tool
6052 (Fig. 114).(25) Install bearing cup and oil baffle to transfer
shaft (Fig. 115).

Page 1692 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual (27) Using Tool 6051, install transfer shaft bearing
snap ring (Fig. 117).
(28) Install transfer shaft bearing cup into retainer
using Tool 6061 (Fig. 118).(29) Install bearing cup retainer to transax

Page 1693 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual (31)TRANSFER GEAR BEARING ADJUST-
MENT:
(a) Install a 4.66 mm (0.184 in.) gauging shim
on the transfer shaft (Fig. 121).
(b) Install transfer shaft gear using Tool 6261.
Using Tool 6259, install trans

Page 1694 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual End Play Shim Needed Part Number End Play Shim Needed Part Number
0.33mm
(0.013 in.)4.38mm
(0.172 in.)4412829AB1.04mm
(0.041 in.)3.66mm
(0.144 in.)4412811AB
0.36mm
(0.014 in.)4.34mm
(0.171 in.)4412828

Page 1695 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual (32) Install the transfer shaft gear using Tool 6261
(Fig. 122).
CAUTION: Install a NEW retaining nut, as the origi-
nal nut MUST NOT be reused.
(33) Install the new retaining nut and washer.
(34) Usi

Page 1696 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual (38) Install low/reverse clutch pack (Fig. 126).
Leave uppermost disc out until snap ring is installed.
(39) Install low/reverse reaction plate flat snap
ring (Fig. 127).(40) Install remaining low/rev

Page 1697 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual (42) Install tapered snap ring (with tapered side
out) as shown in (Fig. 130) (Fig. 131).
(43) Set up dial indicator as shown in (Fig. 132) to
measure low/reverse clutch clearance. Press down on
clutc

Page 1698 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual (45) Orient 2/4 clutch return spring to retainer as
shown in (Fig. 135), and install to transaxle (Fig.
136).(46) Using tool 5058, compress 2/4 clutch return
spring just enough to install snap ring (F

Page 1699 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual (48) Set up dial indicator as shown in (Fig. 138)
and measure 2/4 clutch clearance. Press down on
clutch pack with finger and zero dial indicator.2/4
clutch pack clearance is 0.76-2.64 mm
(0.030-0.104

Page 1700 of 2321

DODGE TOWN AND COUNTRY 2001  Service Manual (52)DETERMINING #4 THRUST PLATE
THICKNESS / INPUT SHAFT END PLAY:
(a) Select the thinnest #4 thrust plate thickness
and install to input clutch assembly (Fig. 142). Use
petrolatum to retain.
(b) Insta
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