Engine light FIAT PANDA 2009 169 / 2.G Repair Manual

Car maintenance should be charged to
a Fiat Dealership. For routine and minor
maintenance operations you wish to carry
out yourself, always make sure you have the prop-
er equipment, genuine Fiat spare parts and the nec-
essary fluids; do not however carry out these
operations if you have no experience.
IMPORTANT – Battery
Check the battery charge once a year, preferably before
at the beginning of winter to limit the risk of electrolyte
freezing.
This check should be carried out more frequently if the
car is used mainly for short journeys, or if it is fitted with
accessories that permanently absorb electricity even with
the ignition key removed, especially in the case of after-
market accessories. If the car is used in hot climates or
particularly harsh conditions it is advisable to check the
level of the battery fluid (electrolyte) more frequently than
specified in the “Scheduled Servicing Programme”.
❒
frequently idling engine or long distance low speed dri-
ving (e.g. taxis or door-to-door deliveries) or in case
of a long term inactivity;
change engine oil more frequently than required on the
“Scheduled Servicing Programme”.
IMPORTANT – Diesel filter
The possibility of topping-up with diesel fuel not comply-
ing with EN 590 European Standard might make it neces-
sary to replace the filter more frequently than indicated in
the “Scheduled Servicing Programme”.
IMPORTANT – Air filter
When the car is used on dusty roads, change the air fil-
ter more frequently than shown on the “Scheduled Ser-
vicing Programme”. If in doubt as to how often the en-
gine oil and air filter should be changed according to how
you use the car, contact a Fiat Dealership.
IMPORTANT – Pollen filter
It is advisable to replace the filtering element more fre-
quently if the car is used in dusty or very polluted places.
Specifically, replace if a lower air flow into the passen-
ger’s compartment is found.
INDEX TECHNICAL
SPECIFICATIONSCAR
MAINTENANCEIN
AN EMERGENCY WARNING LIGHTS
AND MESSAGES CORRECT USE
OF THE CAR SAFETY KNOW
YOUR VEHICLE173
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fig. 172
F0Z0700m
Never smoke while working in the engine
compartment: gas and inflammable
vapours may be present, with the risk of fire.
WARNING
Be careful, when topping-up and take care
not to confuse the various types of fluids:
they are all incompatible with one anoth-
er and could seriously damage the car.
Versions 1.1 and 1.2 (with heater) fig. 172
1. Engine oil
1a. Engine oil for version 1.2 Euro 5
2. Battery
3. Brake fluid
4. Windscreen washer fluid
5. Engine coolant.
INDEX TECHNICAL
SPECIFICATIONSCAR
MAINTENANCEIN
AN EMERGENCY WARNING LIGHTS
AND MESSAGESCORRECT USE
OF THE CARSAFETYKNOW
YOUR VEHICLE
174
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Versions 1.1 and 1.2
(with climate control system)
fig. 173
1. Engine oil
1a. Engine oil for version 1.2 Euro 5
2. Engine coolant
3. Windscreen washer fluid
4. Brake liquid
5. Battery.
fig. 173
F0Z0812m
fig. 174
F0Z0261m
Versions 1.3 Multijet – fig. 174
1. Engine oil
2. Engine coolant
3. Windscreen washer fluid
4. Brake liquid
5. Battery.
INDEX TECHNICAL
SPECIFICATIONSCAR
MAINTENANCEIN
AN EMERGENCY WARNING LIGHTS
AND MESSAGES CORRECT USE
OF THE CAR SAFETY KNOW
YOUR VEHICLE175
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176KNOW
YOUR VEHICLE
SAFETY
CORRECT USE
OF THE CAR
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCYCAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
F0Z0184m
fig. 175 – version 1.1
F0Z0262m
fig. 177 – version 1.3 Multijet
F0Z0106m
fig. 176 – version 1.2-1.2 Euro 5 (C)
IMPORTANT The oil consumption depends on driving
style and the car utilisation conditions.
IMPORTANT After adding or changing the oil, let the en-
gine run for a few seconds and wait a few minutes after
switching it off before checking the level. ENGINE OIL fig. 175 – 176 and 177
Check the oil level a few minutes (about five) after the en-
gine has stopped, with the car parked on level ground.
Check the level is within the MIN. and MAX. marks on the
dipstick B.
The range between the MIN. and MAX. marks corre-
sponds to about 1 litre of oil. If the oil level is close to or
actually below the MIN. mark, pour in the prescribed oil
through the filler A until it reaches the MAX mark. The oil
level must never exceed the MAX mark.
ENGINE OIL CONSUMPTIONThe maximum engine oil consumption is usually 400 grams
every 1000 km.
When the car is new, the engine needs to be run in, there-
fore the engine oil consumption can only be considered
stabilised after the first 5,000 ÷ 6,000 km.
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177KNOW
YOUR VEHICLE
SAFETY
CORRECT USE
OF THE CAR
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCYCAR
MAINTENANCETECHNICAL
SPECIFICATIONS
INDEX
F0Z0182m
fig. 179
F0Z0107m
fig. 178
ENGINE COOLANT fig. 178 and 179
The coolant level must be checked when the engine is cold
and must range between the MIN. and MAX. marks on the
reservoir.
If the level is low, pour slowly a mixture of 50% deminer-
alised water and 50% PARAFLU
UP
of FL Selenia through
the filler neck A until approaching the MAX. level.
A 50-50 mixture of PARAFLU
UP
and demineralised wa-
ter gives freeze protection to −35 °C.
For particularly harsh climate conditions, a mixture of 60%
PARAFLU
UP
and 40% demineralised water is recom-
mended.
When the engine is hot, take care when
working inside the engine compartment to
avoid burns. Remember that when the engine is
hot, the fan may cut in: danger of injury. Scarves,
ties and other loose clothing might be pulled by
moving parts.
WARNING
Never add any oil with different specifica-
tions than those of the existing engine oil. Used engine oil and the replaced oil filter
contain substances that may be dangerous
for the environment. It is advisable to have
oil and filters changed by a Fiat Dealership where
they will be disposed respecting the environment
and according to law prescription.
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The engine cooling system is pressurised.
If necessary, only replace the cap with an-
other genuine one or the operation of the system
may be adversely affected. Do not remove the cap
from the reservoir when the engine is hot: dan-
ger of scalding.
WARNING
The engine cooling system uses protective
antifreeze fluid PARAFLU
UP. Use the same
fluid as in the cooling system when topping
up. PARAFLU
UP
fluid cannot be mixed with any oth-
er type of fluid. If this accidentally occurs, do not
start the engine and contact a Fiat Dealership.
Do not travel with the windscreen wash-
er reservoir empty: the windscreen
washer is fundamental for improving visibility.
WARNING
WINDSCREEN/REAR WINDOW WASHER
FLUID fig. 180
To top-up, remove the cap A.
Pour a mixture of water and TUTELA PROFESSIONAL
SC35, in the following concentrations:
30% TUTELA PROFESSIONAL SC35 and 70% water in
summer.
50% TUTELA PROFESSIONAL SC35 and 50% water in
winter.
At temperatures below −20 °C, use undiluted TUTELA
PROFESSIONAL SC35 fluid.
Check level through the reservoir.
fig. 180
F0Z0183m
INDEX TECHNICAL
SPECIFICATIONSCAR
MAINTENANCEIN
AN EMERGENCY WARNING LIGHTS
AND MESSAGESCORRECT USE
OF THE CARSAFETYKNOW
YOUR VEHICLE
178
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183KNOW
YOUR VEHICLE
SAFETY
CORRECT USE
OF THE CAR
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCYCAR
MAINTENANCETECHNICAL
SPECIFICATIONS
INDEX
F0Z0112m
fig. 185
WHEELS AND TYRESCheck the pressure of each tyre, including the space-saver
wheel, approximately every two weeks and before long
journeys: the pressure should be checked with the tyre
rested and cold.
While driving the car, the pressure increases under stan-
dard conditions: for the correct tyre inflation pressure, see
“Wheels” in “Technical specifications” chapter.
Incorrect pressure causes abnormal tyre wear fig. 185:
A standard pressure: tread evenly worn.
B low pressure: tread particularly worn at the edges.
C high pressure: tread particularly worn in the centre.
❒
the ceiling lights must be off. The car is however pro-
vided with an automatic system for switching-off inter-
nal lights;
❒
do not keep accessories (e.g. sound system, hazard
warning lights, etc...) switched on for a long time when
the engine is not running;
❒
before performing any operation on the electric system,
disconnect the battery negative cable;
❒
battery terminals shall always be perfectly tightened.
IMPORTANT If the charge level remains for a long time
under 50%, the battery is damaged by sulphation, reduc-
ing its capacity and starting attitude.
The battery will also be more at risk of freezing (e.g. al-
ready at −10 °C). Refer to the paragraph “Car inactivity”
in “Starting and driving” if the car is left parked for a long
time.
If after buying the car, you want to install electric acces-
sories which require permanent electric supply (alarm, etc.)
or accessories influencing the electrical supply require-
ments, contact Fiat Dealership whose skilled personnel, in
addition to suggesting the most suitable devices included
in Lineaccessori Fiat, will evaluate the overall electric ab-
sorption, checking whether the car’s electric system is ca-
pable of withstanding the load required, or whether it
should be integrated with a more powerful battery.
Since these devices continue absorbing energy even when
the ignition key is off, they gradually run down the battery.
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188KNOW
YOUR VEHICLE
SAFETY
CORRECT USE
OF THE CAR
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCYCAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
❒
spraying of protective plastic material in the more ex-
posed points: underdoor, inner mudguard parts, edges,
etc...;
❒
Use of “open” boxed sections to prevent condensation
and pockets of moisture which could cause triggering
rust inside.
BODY AND UNDERBODY
WARRANTY
Your car is covered by warranty against perforation due
to rust of any original element of the structure or body.
For the general terms of this warranty, refer to the War-
ranty Booklet.
ADVICE FOR PRESERVING THE BODYWORK
Paint
Paintwork does not only serve an aesthetic purpose, but
also protects the underlying sheet metal.
Touch-up abrasions and scratches immediately to prevent
the formation of rust. Only use genuine spare paint prod-
ucts for touch-ups (see “Bodywork paint identification plate”
in the “Technical Specifications” chapter).
Standard maintenance of paintwork consists in washing the
vehicle; its frequency depends on the conditions and envi-
ronment where the vehicle is used. For example, in highly
polluted areas, or if the roads are sprayed with salt, it is
advisable to wash the car more frequently.
BODYWORKPROTECTION FROM ATMOSPHERIC AGENTS
The main causes of corrosion are the following:❒
atmospheric pollution;
❒
salty air and humidity (coastal areas, or hot humid cli-
mates);
❒
seasonal environmental conditions.
Not to be underestimated is also the abrasive action of
wind-borne atmospheric dust and sand, along with mud
and gravel raised by other vehicles.
On your car, Fiat implemented the best manufacturing
technologies to effectively protect the bodywork against
corrosion.
These include:
❒
painting products and systems which give the car par-
ticular resistance to corrosion and abrasion;
❒
use of galvanised (or pretreated) steel sheets, with high
resistance to corrosion;
❒
spraying the underbody, engine compartment, wheel
housing internal parts and other parts with highly pro-
tective wax products;
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189KNOW
YOUR VEHICLE
SAFETY
CORRECT USE
OF THE CAR
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCYCAR
MAINTENANCETECHNICAL
SPECIFICATIONS
INDEX
Glasses
To clean glasses, use specific window cleaner products.
Also use clean cloths to avoid scratching the glass or dam-
aging the transparency.
IMPORTANT Wipe the rear window inside gently with
a cloth in the direction of the filaments to avoid damag-
ing the heating device.
Engine compartment
At the end of the winter the engine compartment should
be carefully washed, without directing the jet against any
electronic control unit. Have this operation performed
at a specialised workshop.
IMPORTANT The washing should take place with the en-
gine cold and the ignition key in the
STOP
position. After
the washing operation, make sure that the various pro-
tections (e.g. rubber caps and guards) have not been re-
moved or damaged.
Front headlights
IMPORTANT Never use aromatic substances (e.g.: petrol)
or ketenes (e.g.: acetone) for cleaning front headlight plas-
tic lens. To correctly wash the vehicle, proceed as follows:
❒
remove the aerial from the roof to prevent damage to
it if the car is washed in an automatic system;
❒
wash the body using a low pressure jet of water;
❒
wipe a sponge with a slightly soapy solution over the
bodywork, frequently rinsing with the sponge;
❒
rinse well with water and dry with a jet of air or
a chamois leather.
Dry the less visible parts, such as the door frames, bonnet
and the headlight frames with special care, as in these ar-
eas water may stagnate more easily. The car should not
be taken to a closed area immediately, but left outside so
that residual water can evaporate.
Do not wash the car after it has been left in the sun or
with the bonnet hot: this may alter the shine of the paint-
work.
Exterior plastic parts must be cleaned in the same way as
the rest of the car.
Where possible, do not park under trees; the resinous
substance many species release give the paint a dull ap-
pearance and increase the possibility of triggering rust
processes.
IMPORTANT Bird droppings must be washed off imme-
diately and thoroughly as the acid they contain is particu-
larly aggressive.
Detergents cause water pollution. The vehi-
cle should be washed in areas equipped for
collecting and cleaning the liquid used in the
washing process.
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191KNOW
YOUR VEHICLE
SAFETY
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCY
CAR
MAINTENANCETECHNICAL
SPECIFICATIONSINDEX
TECHNICAL SPECIFICATIONS
IDENTIFICATION DATAIt is advisable to take note of the identification codes. The
identification data stamped and shown on the data plates
and their position are the following fig. 190:
1 Identification data plate.
2 Chassis marking.
3 Bodywork paint identification plate.
4 Engine marking.
IDENTIFICATION DATA PLATE fig. 191
The data plate is located on the left side of the boot floor
and it bears the following identification data:B
Type-approval number.
C
Vehicle type identification code.
CORRECT USE OF THE
CAR
D
Chassis manufacture progressive number.
E
Maximum allowed vehicle weight fully loaded.
F
Maximum allowed vehicle weight fully loaded with trail-
er.
G
Maximum allowed weight on first axle (front).
H
Maximum allowed weight on second axle (rear).
I
Engine type.
L
Bodywork version code.
M
Spare part number.
N
Smoke opacity index (for diesel engines).
F0Z0219m
fig. 190
F0Z0702m
fig. 191
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