gearbox FIAT PANDA 2009 169 / 2.G Owners Manual

13KNOW YOUR
VEHICLESAFETY
CORRECT USE
OF THE CAR
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
F0Z0635mF0Z0636m
Emotion VERSIONS
A Speedometer (speed indicator)
B Fuel gauge with reserve warning
light
C Engine coolant temperature gauge
with excess temperature warning
light
D Rev counter
E Reconfigurable multifunction
display.
Warning light
m
is only provided on
Diesel versions.
Warning light
t
is only provided on
versions fitted with Dualogic gearbox
(see “Dualogic” Supplement attached
to this Owner Handbook).
fig. 15 – Left-hand drive versions
fig. 16 – Right-hand drive versions
001-030 PANDA EN 7-10-2009 13:39 Pagina 13

Do not take unnecessary risks, even if your
vehicle is fitted with an ESP system. Your
driving style must always be suited to the road
conditions, visibility and traffic. The driver is ulti-
mately responsible for road safety.
WARNING
Failure indications
In the event of a failure, the ESP system will be automati-
cally switched off and warning light
á
will appear on
the instrument panel along with a message on the recon-
figurable multifunction display (where provided). The LED
on the button ASR OFF will light up (see “Warning lights
and messages”) In this case, contact a Fiat Dealership.
HILL HOLDER SYSTEM
(for versions/markets, where provided)
This system is integral part of the ESP system and it is pro-
vided to facilitate starting on slopes. It is automatically ac-
tivated in the following conditions:
❒
uphill: car at a standstill on a road with a gradient high-
er than 2%, engine running, clutch and brake pedal
pressed, gearbox in neutral or engaged gear other than
reverse.
ESP SYSTEM
(Electronic Stability Program) (for versions/markets where provided)
GENERAL INFORMATION
This is an electronic system controlling car stability in
the event of tyre grip loss, helping to maintain direction-
al control.
The ESP system is therefore particularly useful when grip
conditions of road surfaces change.
Besides the ESP, the car is provided with ASR (traction
control with interventions on brakes and engine), HILL
HOLDER (device for start on gradient without using
the brakes), MSR (control of engine braking torque when
shifting gear down) and HBA (automatic increase of brak-
ing pressure in case of emergency braking).
SYSTEM INTERVENTION
It is signalled by the blinking of the warning light
á
on the
instrument panel, to inform the driver that the car is in
critical stability and grip conditions.
System engagement
The ESP system comes on automatically when the vehi-
cle is started and cannot be turned off.
76
KNOW YOUR
VEHICLE
SAFETY
CORRECT USE
OF THE CAR
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
065-090 PANDA EN 7-10-2009 13:45 Pagina 76

114
KNOW YOUR
VEHICLE
SAFETYCORRECT USE
OF THE CARWARNING LIGHTS
AND MESSAGESI
IN
AN EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
F0Z0060m
fig. 117
USING THE MANUAL GEARBOXTo engage the gears, press the clutch pedal fully and shift
the gearshifting lever into one of the required positions
(the diagram for gear engagement is shown on the knob,
fig. 117).
IMPORTANT The car can only be put into reverse gear
when it has stopped moving completely. With the engine
running, wait for at least 2 seconds with the clutch pedal
fully pressed before engaging reverse to prevent damage
to the gears and grating.
To engage reverse R from neutral, lift the sliding ring A un-
der the knob and shift the lever to the right and back. Four or five clicks are generally enough when the car is on
level ground while nine or ten may be required if the car
is on a steep slope or laden.
IMPORTANT If this is not the case, contact a Fiat
Dealership to have the handbrake adjusted.
When the handbrake lever is pulled up and the ignition key
is at MAR, the instrument panel warning light
x
will
turn on.
Proceed as follows to release the handbrake:
❒
slightly lift the handbrake and press the release button
A;
❒
keep button A pressed and lower the lever. The warn-
ing light
x
on the instrument panel will turn off.
Press the brake pedal when carrying out this operation
to prevent the car from moving accidentally.
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115KNOW
YOUR VEHICLE
SAFETYCORRECT USE
OF THE CARWARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
CONTAINING RUNNING COSTSSome useful tips are given below for fuel saving and re-
ducing harmful emissions of CO
2and other pollutants
(nitrogen oxides, unburnt hydrocarbons, Particulate
Matter (PM) etc.).
GENERAL CONSIDERATIONS
Car maintenance
Have checks and adjustments carried out in accordance
with the “Scheduled servicing plan.”
Tyres
Check the pressure of the tyres routinely at an interval
of no more than 4 weeks: if the pressure is too low, con-
sumption levels increase as resistance to rolling is higher.
Unnecessary loads
Do not travel with an overloaded boot. The weight of
the car (especially when driving in town) and its trim great-
ly affects consumption and stability.
Accessories installed on longitudinal bars
Remove accessories like: roof racks, ski racks, luggage con-
tainer, etc. from the roof as soon as they are no longer
used. These accessories lower air penetration and ad-
versely affect consumption levels. When needing to
carry particularly voluminous objects, preferably use
a trailer.
To change gears properly you must push
the clutch pedal fully down. For this rea-
son, there must be no obstacles on the floor un-
der the pedals: ensure that rubber mats (if any)
are lying flat and do not interfere with the pedals.
WARNING
Do not drive with your hand resting on the
shifting lever, because this pressure, even
if light, over time can wear out the gearbox
internal components.
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123KNOW
YOUR VEHICLE
SAFETYWARNING LIGHTS
AND MESSAGESIN
AN EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
WARNING LIGHTS AND MESSAGES
WARNING LIGHTS AND MESSAGESGENERAL WARNINGSTurning on of warning light is accompanied by specific mes-
sage and/or by buzzer sound where provided by instru-
ment panel. These indications are concise and brief and
cautionary and as such must not be considered as ex-
haustive and/or alternative to the information contained
in the Owner Handbook, which shall always be read
through carefully and thoroughly. In case of failure indi-
cation, always refer to the specifications contained in this
chapter.
IMPORTANT Failure indications displayed are divided in-
to two categories: very serious and less serious failures.
Very serious failures are indicated by a repeated and pro-
longed warning “cycle”.
Less serious failures are indicated by a limited “warning”
cycle.
The warning cycle of both failure types can be stopped
by pressing the button MODE. The instrument panel warn-
ing light will stay on until the cause of the failure is elimi-
nated.
For messages relevant to the versions equipped with Dua-
logic gearbox, see the attached Supplement.
CORRECT USE
OF THE CAR
LOW BRAKE FLUID (red)
HANDBRAKE ON (red)
Turning the ignition key to MAR the warning light turns
on, but it should go off after a few seconds.
Low brake fluid
The warning light turns on when the level of the brake flu-
id in the reservoir falls below the minimum level due to
a possible leak in the circuit.
On some versions the display shows the dedicated message.
x
If the warning light xturns on when trav-
elling (on certain versions together with
the message on the display) stop the car imme-
diately and contact a Fiat Dealership.
WARNING
Handbrake on
The warning light turns on when the handbrake is on.
On certain versions, if the car is moving the buzzer will al-
so sound.
IMPORTANT If the warning light turns on when travel-
ling, make sure the handbrake is not engaged.
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136KNOW
YOUR VEHICLE
SAFETY
CORRECT USE
OF THE CAR
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCYCAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
Never use a fast battery-charger to start the
engine as this could damage the electron-
ic systems of your car, particularly the ig-
nition and fuel supply control units.This procedure must be performed by qual-
ified personnel as incorrect actions may
cause high-intensity electrical discharge. Further-
more, battery fluid is poisonous and corrosive: avoid
contact with your skin and eyes. Keep naked flames
away from the battery. No smoking. Do not cause
sparks.
WARNING
If after a few attempts the engine does not start, do not
insist rather contact the nearest Fiat Dealership.
IMPORTANT Do not directly connect the negative ter-
minals of the two batteries: any sparks may ignite the det-
onating gas which could come out of the battery. If the aux-
iliary battery is installed on another car, prevent any contact
between metal parts of the cars and the flat battery.
BUMP STARTING
Never bump start the engine by pushing, towing or driving
downhill.
This could cause a flow of fuel into the catalytic convert-
er and damage it beyond repair.
IMPORTANT Remember that the servo-brake and elec-
trical power steering system (for versions/markets where
provided) are not operating until the engine is started, a
greater effort will therefore be required to press the brake
pedal or turn the steering wheel. Proceed as follows to start the car:
❒
connect the positive terminals (+ sign close to the ter-
minal) of both batteries using a lead;
❒
with a second lead, connect the negative terminal − of
the auxiliary battery to an earthing point
E
on the en-
gine or the gearbox of the car to be started;
❒
start the engine;
❒
when the engine has been started, follow the sequence
above in reverse order to remove the leads.
135-168 PANDA EN 7-10-2009 14:06 Pagina 136

●●●
●●● ●● ●● ●●
●●
●
●●●●
●●●●
●●
●●● ●● ●● ●●
(●)(
●)(
●)(
●)(
●)(
●)(
●)(
●)(
●)
●●●
●●● ●● ●● ●●
●●●●
●●●
20 40 60 80 100 120 140 160 180
Thousands of km
Replace air filter cartridge
(every 30,000 km for 1.3 Multijet engine)
Top-up fluids (engine coolant, brakes, windscreen washer, battery, etc...)Check timing belt conditions (1.3 Multijet engine excluded)
Replace toothed timing drive belt (*) (1.3 Multijet engine excluded)Change spark plugs (petrol versions)
Check engine management system operation (through the diagnosis socket)Check gearbox fluid levelChange engine oil and oil filter (petrol versions)Change engine oil and oil filter (Multijet versions with DPF) (**)
Change engine oil and oil filter (Multijet versions with DPF) (**)Change brake fluid (or every two years)Replace pollen filter (or once a year)Check exhaust emissions/smokiness (1.3 Multijet engine)Replace fuel filter cartridge (Green-filter) (1.3 Multijet engine)
(*) Or every 4 years for heavy usage (cold climates, town driving with long idling stops)
Or every 5 years, irrespective of the covered mileage
(**) Engine oil and filter shall be changed when the corresponding warning light turns on (see chapter “Warning lights and Mes-
sages”), or in any case every 2 years.
If the car is used mainly for town driving, the engine oil and filter should be changed every 12 months.
INDEX TECHNICAL
SPECIFICATIONSCAR
MAINTENANCEIN
AN EMERGENCY WARNING LIGHTS
AND MESSAGES CORRECT USE
OF THE CAR SAFETY KNOW
YOUR VEHICLE171
169-190 PANDA EN 7-10-2009 14:14 Pagina 171

YEARLY INSPECTION SCHEDULEFor cars with an annual mileage of below 20,000 km (for
example about 15,000 km) the following yearly inspec-
tion schedule is advised:❒
check conditions/wear of tyres and adjust pressure if
necessary (including spare wheel);
❒
check lighting system operation (headlights, direction
indicators, hazard warning lights, boot light, passenger’s
compartment, instrument panel warning lights, etc...);
❒
check wiper/washer system operation, adjust nozzles;
❒
check windscreen/rear window blade position/wear;
❒
check front disc brake pad conditions and wear;
❒
check cleanliness of bonnet and boot locks and lever
cleanliness and lubrication;
❒
sight inspect the conditions of: engine, gearbox, trans-
mission, pipes and hoses (exhaust – fuel supply – brak-
ing system) rubber parts (boots – sleeves – bushes etc.),
fuel and brake system hoses;
❒
check battery charge;
❒
visually check the various drive belt conditions;
❒
check and top-up liquids if required (engine coolant,
brakes, windscreen washer, battery, etc.);
❒
change engine oil;
❒
change engine oil filter;
❒
change pollen filter (for versions/markets where pro-
vided).
ADDITIONAL INTERVENTIONSEvery 1,000 km or before long journeys, check and, if nec-
essary, top-up the following:❒
engine coolant fluid level;
❒
brake fluid level;
❒
battery fluid level;
❒
windscreen washer fluid level;
❒
tyre pressure and conditions.
Every 3,000 km check the following and top-up, if required:
❒
engine oil level.
You are recommended to use FL Selenia products de-
signed and produced specifically for Fiat cars (see table
“Capacities” in chapter “Technical specifications”).
IMPORTANT – Engine oil
Should prevailing use of the car be under one of the fol-
lowing specially heavy conditions:
❒
trailer or caravan towing;
❒
dusty roads;
❒
short distances (less than 7–8 km) and with external
temperatures below zero;
INDEX TECHNICAL
SPECIFICATIONSCAR
MAINTENANCEIN
AN EMERGENCY WARNING LIGHTS
AND MESSAGESCORRECT USE
OF THE CARSAFETYKNOW
YOUR VEHICLE
172
169-190 PANDA EN 7-10-2009 14:14 Pagina 172

Five forward gears plus reverse with synchronizers for
forward gear engagement
Self-adjusting pedal without idle stroke
Front
195KNOW
YOUR VEHICLE
SAFETY
CORRECT USE OF THE
CAR
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCY
CAR
MAINTENANCETECHNICAL
SPECIFICATIONSINDEX
POWER SUPPLY
1.1 – 1.2 1.3 Multijet
Fuel supply system Multipoint electronic injection Common Rail Multijet direct injection
sequential, phased, returnless system (*) with electronic control, turbo and
intercooler
(*) Euro 4 versions
Modifications or repairs to the fuel supply system that are not carried out properly or do not take the system
technical specifications into account can cause malfunctions leading to the risk of fire.
WARNING
TRANSMISSION
1.1 – 1.2 – 1.3 Multijet
Gearbox
DriveClutch
191-214 PANDA EN 7-10-2009 14:17 Pagina 195

Unleaded petrol with no less
than 95 R.O.N.
(▲)Diesel fuel for motor vehi-
cles (EN 590 standard)
Mixture of 50% distilled water
and PARAFLU
UP
50% (❑)
SELENIA 20K
(●) SELENIA WR
TUTELA CAR ZC 75 SYNTH
TUTELA TOP 4
Mixture of water and
TUTELA PROFESSIONAL SC
35
203KNOW
YOUR VEHICLE
SAFETY
CORRECT USE OF THE
CAR
WARNING LIGHTS
AND MESSAGES
IN
AN EMERGENCY
CAR
MAINTENANCETECHNICAL
SPECIFICATIONSINDEX
35 (▲)
5 (▲)
4.6
2.8 (●)
3.0 (●)
1.65
0.55
0.40
1.8
35
5
4.6
2.5
2.8
1.65
0.55
0.40
1.8
35
5
4.6
3.1
3.5
1.65
0.55
0.40
1.8
CAPACITIES
1.1 1.2 1.3 Specified fuels and
Multijet recommended products
Fuel tank: litres
including a reserve of: litresEngine cooling system:
litres
Engine sump: litres
Engine sump and filter: litres
Gearbox/differential casing:
litres
Hydraulic brake circuit:
– with ABS kg
– without ABS kg
Windscreen and rear window
washer fluid reservoir: litres
(❑) When the vehicle is used under particularly harsh climate conditions, we recommend using a mixture of 60% PARAFLU
UP
and 40% dem-
ineralised water.
191-214 PANDA EN 7-10-2009 14:18 Pagina 203