lock FORD AEROSTAR 1996 1.G Repair Manual

279
*
[SV10230(ALL)08/95]
If you are taking the medication ªAntabuseº or
other forms of disulfiram for the treatment of
alcoholism, vapor or skin contact with a
gasoline-methanol blend may cause the same
kind of adverse reaction as drinking an alcoholic
beverage. In sensitive individuals, serious
personal injury or sickness could result. Consult
a physician promptly if you experience an
adverse reaction.
*
[SV10300(ALL)02/95]
Filling the fuel tank
*
[SV10400(ALL)04/94]
RWARNING
Do not overfill the fuel tank. The pressure
in an overfilled tank may cause leakage
and lead to fuel spray and fire.
*
[SV10500(ALL)01/95]
To fill the fuel tank properly:
*
[SV10550(ALL)01/95]
NOTE: Extinguish all lit cigarettes, other
smoking materials, and any open
flames before fueling your vehicle.
*
[SV10600(ALL)01/95]
1. Remove the fuel cap by following the
instructions above underRemoving the Fuel
Capin this chapter. Proceed to add fuel to
the tank only if your vehicle is on level
ground.
*
[SV10700(ALL)05/95]
2. Make sure that you pump unleaded fuel and
put the nozzle all the way inside the fuel
filler pipe.
*
[SV10800(ALL)08/95]
3. If you spill any fuel on the body of your
vehicle, clean it off immediately. The fuel
may dull or soften the paint if you do not
wash it off.
*
[SV10900(ALL)08/95]
4. Replace the fuel cap completely when you
are finished. Turn it clockwise 1/4 turn until
it is fully tight. It will click when it is fully
tightened.
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285 [SV17740(ALL)05/95]
RWARNING
Never remove the coolant recovery cap
while the engine is running or hot.
*
[SV17750(ALL)03/95]
If the engine coolant has not been checked for a
long period of time the engine coolant reservoir
may eventually empty. If the engine coolant
reservoir empties, check the engine coolant level
in the radiator. Read the following warnings
before removing the radiator cap. If it is
necessary to fill the radiator, refer to theEngine
Coolant Refill Procedurein this chapter for
instructions.
[SV17765(ALL)08/95]
1. Before you remove the radiator cap, turn the
engine off and let it cool. Even when the
engine is cool, be careful when you remove
the radiator cap.
[SV17770(ALL)05/95]
2. When the engine is cool, wrap a thick cloth
around the cap and turn it slowly
counterclockwise to the first stop.
[SV17775(ALL)03/95]
3. Step back while the pressure releases.
[SV17780(ALL)03/95]
4. When you are sure that all the pressure has
been released, use the cloth to turn and
remove cap.
[SV17785(ALL)03/95]
5. Stand away from the radiator opening. Hot
steam may blow out or hot engine coolant
may even splash out.
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287 [SV20175()08/95]
If you must remove the coolant recovery cap,
follow these steps to avoid personal injury
casued by escaping steam or engine coolant:
[SV20200()08/95]
1. Before you remove the cap, turn the engine
off and let it cool.
[SV20225()08/95]
2. When the engine is cool, wrap a thick cloth
around the cap and turn it slowly,
counterclockwise to the first stop.
[SV20250()08/95]
3. Step back while the pressure releases.
[SV20275()08/95]
4. When you are sure that all the pressure has
been released, use the cloth to press the cap
down, turn it counterclockwise, and remove
it.
[SV20295()08/95]
UseFord Premium Engine Coolant
E2FZ-19549-AA(in Canada, Motorcraft CXC-8-B)
or an equivalent premium engine coolant that
meets Ford Specification ESE-M97B44-A. Ford
Premium Engine Coolant is an optimized
formula that will protect all metals and rubber
elastomers used in Ford cooling systems for 4
years or 50,000 miles (80,000 km).
[SV20300()08/95]
Do not use alcohol or methanol antifreeze or any
engine coolants mixed with alcohol or methanol
antifreeze. Do not use supplemental coolant
additives in your vehicle. These additives may
harm your engine cooling system.The use of an
improper coolant may void the warranty of
your vehicle's engine cooling system.
[SV20325()08/95]
Recycled engine coolant
[SV20350()08/95]
Ford Motor Company recommends that Ford
and Lincoln-Mercury dealers use recycled engine
coolant produced by Ford-approved processes.
Not all coolant recycling processes produce
coolant which meets Ford specification
ESE-M97B44-A, and use of such coolant may
harm engine and cooling system components.
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289 %
*
[SV20700(ALL)08/95]
Engine Coolant Drain and Flush
*
[SV20800(ALL)10/89]
To drain your vehicle's engine coolant:
*
[SV20900(ALL)03/94]
1. Turn off the engine and let it cool. Fully
depressurize the engine cooling system by
covering the radiator cap with a thick cloth
and turning it slowly counterclockwise to the
first stop. Step back while the pressure
releases.
*
[SV20950(ALL)05/90]
2. Remove the cap.
*
[SV21000(ALL)05/90]
3. Attach a small hose to the drain tube at the
bottom of the radiator.
*
[SV21200(ALL)05/90]
4. Let the engine coolant drain into a suitable
container. Disconnect the lower radiator hose
at the radiator connector and drain any
remaining engine coolant into a container.
*
[SV21225(ALL)05/94]
5. Reconnect the lower radiator hose and close
the radiator drain cock.
*
[SV21250(ALL)05/95]
Proper procedures for flushing the cooling
system can be found in theService Manual.
%*
[SV21300(ALL)08/95]
Engine coolant refill procedure
*
[SV21400(ALL)10/89]
After you have drained the engine cooling
system:
*
[SV21500(ALL)01/89]
1. Fill the radiator with a 50/50 mixture of the
specified engine coolant concentrate and
water. Allow several minutes for trapped air
to escape (bubble out) and for engine coolant
to flow through the radiator.
*
[SV21900(ALL)03/94]
2. Replace the radiator cap to its fully installed
position, then back off to the first stop. This
will prevent high pressure from building up
in the cooling system during this part of the
fill procedure.
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Index 359
Index
A
Accessory position on the ignition..... 61
Additives, engine oil.......... 282
Air bag supplemental restraint system . . . 26
and child safety seats.......... 34
description............. 26,28
disposal................ 32
driver air bag........... 26,28
indicator light............. 81
operation............... 28
proper seating............. 27
service and information labels...... 28
tone generator............. 31
wearing safety belts........... 27
Air cleaner filter
location............... 269
specifications............. 337
Air conditioning
auxiliary heater and air conditioner . . . 98
manual heating and air conditioning
system............... 92
Alcohol, in fuel............. 277
Antenna, radio
(see Electronic sound system) . . . 149, 182
Antifreeze (see Engine coolant)...... 284
Anti-lock brake system (ABS)
description.............. 193
see also Brake............ 193
Appeals (see Dispute settlement board) . . 248
Assistance (see Customer assistance) . . . 245
Audio system
(see Electronic sound system)..... 149
Autolamp system (see Headlamps) . . 102, 104
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360 Index
Automatic transmission
driving an automatic overdrive..... 188
fluid, adding............. 308
fluid, checking............ 307
fluid, refill capacities......... 335
fluid, specification........... 338
Axle
lubricant specifications......... 338
refill capacities............ 335
traction lok............201, 297
B
Backing up............... 188
Basic vehicle warranty........... 4
Battery................. 304
acid, treating emergencies.....225, 305
charging system warning light...... 81
disconnecting............. 228
how to service............ 304
jumping a disabled battery....... 225
maintenance-free........... 304
proper disposal, recycling....... 305
replacement, specifications....... 337
servicing............... 304
voltage gauge.............. 82
when storing your vehicle....... 344
Brake fluid............... 309
brake warning light........... 75
checking and adding......... 309
description.............. 309
specifications...........310, 338
Brakelamp, high-mount......... 106
Brakes................. 193
adjustment.............. 193
anti-lock............... 193
applying the brakes.......... 196
brake warning light........... 75
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Index 361
Brakes (continued)
fluid, checking and adding...... 309
fluid, refill capacities......... 309
fluid, specifications........310, 338
front disc.............. 193
if brakes do not grip well....... 195
master cylinder............ 309
new brake linings............ 7
noise..............193, 195
parking............... 197
power braking............ 193
rear anti-lock............. 194
servicing.............195, 309
stopping distances........196, 198
trailer................ 219
when storing your vehicle....... 344
Brake-shift interlock.......... 66,187
Break-in period.............. 7
Brights (high beams)......... 84,110
Built-in child seat
cleaning................ 57
operation............... 48
Bulbs, replacing............. 322
halogen............... 323
headlamps.............. 323
C
Canada, customer assistance....... 253
Canada, warranty information....... 4
Canadian Motor Vehicle Arbitration Plan
(CAMVAP).............. 253
Capacities for refilling fluids....... 335
Carbon monoxide in exhaust........ 71
Car seats for children
(see Child safety seats)......... 34
Cassette tape player (see Electronic
sound system)......163, 169, 175, 177
Catalytic converter........... 331
CD player (see Electronic sound system) . 156
Chains, tires.............. 302
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362 Index
Changing a tire............. 229
Charging system gauge.......... 82
Charging system warning light....... 81
Child safety restraints........... 32
built-in child seat............ 48
child safety belts............ 58
child safety seats............ 34
Child safety seats............. 34
attaching with tether straps....... 46
automatic locking mode (retractor) . . 15, 34
built-in child seat............ 48
in front seat.............. 34
in rear outboard seat.......... 34
in rear seat............... 34
tether anchorage hardware........ 46
Chime
headlamps on.............. 84
key in ignition............. 62
safety belt............... 77
Circuit breakers
checking and replacing........ 322
see also fuses............. 313
Cleaning your vehicle
built-in child seat............ 57
CD player and discs.......... 160
chrome and aluminum parts....... 9
engine compartment.......... 272
exterior................ 8
exterior lamps............ 102
fabric................ 142
headlamps.............. 102
instrument panel............ 91
instrument panel lens......... 108
interior lamps............. 105
mirrors................ 144
plastic parts.............. 9
polishing................ 8
rear windows............. 100
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Index 363
Cleaning your vehicle (continued)
rustproofing.............. 9
safety belts............... 23
tail lamps.............. 102
upholstery and interior trim...... 142
washing................ 8
waxing................ 8
wheels................ 303
windows............... 100
Climate control system.......... 91
air conditioning............ 92
heating only system........... 95
Clock...............155, 171
Clutch, specifications.......... 338
Cold engine starting............ 65
Combination lap and shoulder belts . . 11, 13
Compact disc player
(see Electronic sound system)..... 156
Compact disc radio
(see Electronic sound system)..... 150
Console, description........... 145
Controls
instrument panel............ 89
mirrors............... 144
steering column........... 109
Coolant (see Engine coolant)....... 284
checking and adding......... 284
drain and flush............ 289
preparing for storage......... 344
proper solution............ 286
refill capacities..........289, 335
specifications............. 338
temperature gauge........... 85
warnings............... 284
Cruise control (see Speed control).... 115
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Index 365
Electronic stereo cassette radio
(see Electronic sound system)..... 175
Electronic stereo radio
(see Electronic sound system)..... 174
Emergencies, roadside
assistance.............. 245
battery acid spills.........225, 306
fuel................. 278
jump-starting............. 225
towing................ 243
Emergency brake (parking brake)..... 197
Emission control system......... 331
catalytic converter.......... 331
emissions warranty......... 4,331
Engine
check engine warning light....... 78
does not start............. 69
fuel injected engine, starting....... 63
fuel pump shut-off switch........ 69
preparing to start............ 64
refill capacities............ 335
service points............ 269
starting.............. 61,64
starting after a collision......... 69
storing your vehicle.......... 343
Engine block heater............ 68
Engine coolant............. 284
checking and adding......... 284
checking hoses............ 288
disposal............... 288
drain and flush............ 289
preparing for storage......... 344
proper solution............ 286
recovery reservoir........269, 284
refill capacities............ 335
refill procedure............ 289
specifications............. 338
temperature gauge........... 85
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