lock FORD AEROSTAR 1997 1.G Workshop Manual

219 %
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[ER17100(ALL)01/96]
Removing and Replacing the Tire
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[ER17300(ALL)01/96]
1. Positioning the jack
[ER17400(ALL)01/96]
a. To raise a front wheel, place the jack
under a horizontal portion of the
underbody member behind the wheel, as
shown.
[ER17500(ALL)01/96]
one third page art:0020293-A
Front jacking point
[ER17600(ALL)01/96]
b. To raise a rear wheel, place the jack
under a horizontal portion of the
underbody member ahead of the wheel
as shown.
[ER17700(ALL)01/96]
one third page art:0020294-A
Rear jacking point
[ER17800(ALL)01/96]
c. Turn the jack handle clockwise until the
wheel is completely off the ground.
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220 [ER17900(ALL)01/96]
RWARNING
Never place the jack under the rocker
panels.
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[ER21151(ALL)01/96]
one third page art:0020939-B
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[ER21400(ALL)01/96]
2. Remove the lug nuts with the lug nut
wrench.
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[ER21500(ALL)01/96]
3. Replace the flat tire with the spare tire.
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[ER21700(ALL)01/96]
4. Thread the lug nuts on the wheel studs with
the beveled face toward the wheel. Use the
lug nut wrench to screw the lug nut snug
against the wheel but do not tighten.
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[ER22200(ALL)03/96]
5. Lower the vehicle by turning the jack handle
counterclockwise.
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[ER22300(ALL)01/96]
6. Remove the jack and fully tighten the lug
nuts in the order shown in the following
illustration.
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221 % [ER22400(ALL)04/96]
quarter page art:0020312-B
Lug nut tightening sequence
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[ER23400(ALL)01/96]
RWARNING
Never use wheels or lug nuts different
than the original equipment as this could
damage the wheel or mounting system.
This damage could allow the wheels to
come off while the vehicle is being
driven.
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[ER23500(ALL)01/96]
7. Replace any wheel covers, ornaments, or hub
caps that your vehicle has. Make sure that
they are screwed or snapped into place.
[ER23625(ALL)01/96]
8. Put the tire, jack, and wrench away. Make
sure jack is securely fastened so it doesn't
rattle when you drive. The carrier is
designed to hold the temporary spare which
comes with your vehicle. The stowage of a
full size tire in the spare tire carrier may
damage the tire or the vehicle. The flat full
size tire should be stowed securely in the
vehicle until it can be repaired.
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[ER23700(ALL)03/96]
9. Unblock the wheels.
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[ER23800(ALL)03/96]
Retighten the wheel lug nuts to the specified
torque at 500 miles (800 km) of new vehicle
operation and at intervals specified in the
Maintenance Schedulebooklet.
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231
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[MC02500(ALL)01/96]
If you disconnect the battery, the engine must
ªrelearnº its idle conditions before your vehicle
will drive properly. To find out how the engine
does this, seeBatteryin this chapter.
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[MC02600(ALL)01/96]
Working with the engine off:
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[MC02650(ALL)01/96]
1. Set the parking brake fully and make sure
that the gearshift is securely latched in P
(Park).
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[MC02700(ALL)01/96]
2. Remove the key from the ignition after you
turn the engine off.
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[MC02725(ALL)01/96]
3. Block the wheels. This will prevent your
vehicle from moving unexpectedly.
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[MC02750(ALL)01/96]
Working with the engine on:
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[MC02785(ALL)01/96]
1. Set the parking brake fully and make sure
that the gearshift is securely latched in P
(Park).
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[MC02800(ALL)01/96]
2. Block the wheels. This will prevent your
vehicle from moving unexpectedly.
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[MC02900(ALL)01/96]
RWARNING
Do not start your engine with the air
cleaner removed and do not remove it
while the engine is running.
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[MC02950(ALL)02/96]
Opening the Hood
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[MC03000(ALL)01/96]
1. Pull the hood release handle, located next to
the parking brake pedal.
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242 [MC08785(ALL)01/96]1. Before you remove the cap, turn the engine
off and let it cool.
[MC08790(ALL)01/96]
2. When the engine is cool, wrap a thick cloth
around the cap and turn it slowly,
counterclockwise to the first stop.
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[MC08800(ALL)05/96]
3. Step back while the pressure releases.
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[MC08810(ALL)05/96]
4. When you are sure that all the pressure has
been released, use the cloth to press the cap
down, turn it counterclockwise, and remove
it.
[MC08815(ALL)01/96]
UseFord Premium Engine Coolant
E2FZ-19549-AA(in Canada, Motorcraft CXC-8-B)
or an equivalent premium engine coolant that
meets Ford specification ESE-M97B44-A. Ford
Premium Engine Coolant is an optimized
formula that will protect all metals and rubber
elastomers used in Ford cooling systems for 4
years or 50,000 miles (80,000 km).
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[MC08820(ALL)05/96]
Do not use alcohol or methanol antifreeze or any
engine coolants mixed with alcohol or methanol
antifreeze. Do not use supplemental coolant
additives in your vehicle. These additives may
harm your engine cooling system.The use of an
improper coolant may void the warranty of
your vehicle's engine cooling system.
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[MC08825(ALL)05/96]
Recycled engine coolant
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[MC08830(ALL)05/96]
Ford Motor Company recommends that Ford
and Lincoln-Mercury dealers use recycled engine
coolant produced by Ford-approved processes.
Not all coolant recycling processes produce
coolant which meets Ford specification
ESE-M97B44-A, and use of such coolant may
harm engine and cooling system components.
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262 [MC35710(ALL)05/96]
half page art:0095076-BFuel filler door override handle
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[MC35720(ALL)01/96]
Removing the fuel cap
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[MC35730(ALL)01/96]
The proper instructions for removing the fuel
cap are as follows:
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[MC35740(ALL)01/96]
q
Unscrew the fuel cap by exerting pressure on
the plastic lock bar and rotating the fuel cap
counterclockwise.
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[MC35750(ALL)01/96]
q
Turn the fuel cap 1/2 to 3/4 of a turn until a
hissing sound is heard. When the hissing
sound stops, continue rotating
counterclockwise to remove the fuel cap.
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[MC35760(ALL)01/96]
q
Make sure that you follow the above fuel cap
removal instructions and use caution. Such
caution will minimize the possibility of fuel
spraying during removal of the fuel cap.
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[MC35770(ALL)03/96]
To replace and secure the fuel cap, place it in
position and rotate it clockwise until it clicks
(ratchets). Doing so will not damage or break
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267
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[MC36800(ALL)01/96]
To fill the fuel tank properly:
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[MC36900(ALL)01/96]
NOTE: Extinguish all lit cigarettes, other
smoking materials, and any open
flames before fueling your vehicle.
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[MC37000(ALL)01/96]
1. Remove the fuel cap by following the
instructions above underRemoving the Fuel
Capin this chapter. Proceed to add fuel to
the tank only if your vehicle is on level
ground.
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[MC37010(ALL)01/96]
2. Make sure that you pump unleaded fuel and
put the nozzle all the way inside the fuel
filler pipe.
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[MC37020(ALL)01/96]
3. If you spill any fuel on the body of your
vehicle, clean it off immediately. The fuel
may dull or soften the paint if you do not
wash it off.
[MC37030(ALL)05/96]
4. Replace the fuel cap completely when you
are finished. Turn it clockwise until it is fully
tight. It will click when it is fully tightened.
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[MC37040(ALL)01/96]
You may occasionally hear and/or feel a slight
thump occurring one or two seconds after a
gentle stop. This is normal and generally occurs
with the fuel tank 3/4 full. It is caused by the
wave action of the fuel within the tank.
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[MC37050(ALL)01/96]
Running Out of Fuel
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[MC37060(ALL)01/96]
If your vehicle runs out of fuel, try to stop on
level ground away from traffic. Add at least two
gallons (8 liters) of fuel to start your vehicle
again. If your vehicle is not on level ground,
you may need as much as five gallons (20 liters)
of fuel to start it.
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[MC37070(ALL)08/95]
NOTE: Avoid running out of fuel because this
situation may have an adverse effect on
modern powertrain components.
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282
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[MC50320(ALL)01/96]
q
Extreme care must be used if a power washer
is used to clean the engine. The high pressure
fluid could penetrate sealed parts and
assemblies causing damage or malfunctions.
[MC50330(ALL)01/96]
q
In order to avoid possible cracking of the
engine block, do not spray a hot engine with
cold water.
[MC50340(ALL)01/96]
q
The alternator and air intake must be
covered. Covering these components will help
prevent water damage.
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[MC50350(ALL)01/96]
q
Never wash or rinse the engine while it is
running. Water getting into the engine may
cause internal damage.
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[MC50400(ALL)02/96]
Cleaning the Instrument Panel Lens
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[MC50410(ALL)01/96]
Clean the instrument panel lens with a soft cloth
and a glass cleaner, such as Ford Ultra-Clear
Spray Glass Cleaner, or equivalent. Do not use
paper towel or an abrasive cleaner to clean the
lens as these may cause scratches.
%*
[MC50475(ALL)02/96]
Cleaning the Interior Lamps
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[MC50490(ALL)02/96]
Your interior dome lamps and map lamps are
plastic and should be cleaned with a mild
detergent diluted in water. Rinse them with clear
water.
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[MC50500(ALL)03/96]
Cleaning the Seats
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[MC50520(ALL)01/96]
Vinyl
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[MC50530(ALL)01/96]
For routine cleaning, wipe the surface with a
soft, damp cloth. For more thorough cleaning,
wipe the surface with a leather and vinyl cleaner
or a mild soap.
%*
[MC50550(ALL)05/96]
Fabric
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[MC50560(ALL)05/96]
Remove dust and loose dirt with a whisk broom
or a vacuum cleaner. Remove fresh spots
immediately. Follow the directions that come
with the cleaner.
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300
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[CS55000(ALL)01/96]
Your Vehicle Identification
Number (VIN)
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[CS55100(ALL)04/96]
You should include your Vehicle Identification
Number (VIN) any time you write to Ford
Motor Company about your vehicle.
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[CS55200(ALL)03/96]
The Vehicle Identification Number is attached to
your vehicle in the following places:
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[CS55300(ALL)03/96]
q
on the metal tag attached to the top of the
instrument panel on the driver's side Ð you
can see the tag by looking through the
windshield from outside your vehicle.
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[CS55400(ALL)03/96]
one inch art:0010558-A
Vehicle Identification Number (VIN/Serial Number)
%*
[CS55500(ALL)03/96]
q
on the Safety Compliance Certification Label
Ðthis label is attached to the left front door
lock facing or the door latch post pillar. It is
required by the National Highway Traffic
Safety Administration and is made of special
material. If someone tampers with it, it will
be destroyed and/or a destruction pattern
will appear.
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[CS55600(ALL)01/96]
The label contains the name of the manufacturer,
the month and year of manufacture, the
certification statement and the Vehicle
Identification Number. The label also contains
Gross Vehicle Weight Rating and Gross Axle
Weight Ratings, wheel and tire data and
information codes for additional vehicle data.
For further information about the Safety
Compliance Certification Label and the
information contained on it, refer to the Index.
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303
Customer Assistance
%*
[HS00205(ALL)05/96]
Roadside Assistance
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[HS00210(ALL)11/95]
Ford Motor Company has set up a 24-hour,
seven-day-a-week hotline with trained operators
who put you in touch with the help you need if
you experience a problem with your vehicle.
This complimentary service is provided to you
throughout your warranty period of 3 years or
36,000 miles (60,000 km), whichever comes first.
To purchase Roadside Assistance coverages
beyond this period (available through Ford Auto
Club in the United States or Ford and
Lincoln-Mercury dealers in Canada), contact
your Ford or Lincoln-Mercury dealer. Additional
Roadside Assistance coverage is unavailable in
Puerto Rico and the Virgin Islands.
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[HS00215(ALL)06/94]
Roadside Assistance will cover the following:
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[HS00220(ALL)06/94]
q
Mount your spare if you have a flat tire.
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[HS00225(ALL)06/94]
q
Jump-start your battery if it is dead.
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[HS00230(ALL)06/94]
q
Unlock your vehicle if you are locked out.
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[HS00235(ALL)06/94]
q
Bring you fuel if you run out.
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[HS00240(ALL)06/94]
q
Tow your vehicle if you are stranded. Even
non-warranty related tows, like accidents or
getting stuck in mud or snow, are covered
(some exclusions apply, such as impound
towing and repossession).
File:14cphsa.ex
Update:Thu Jun 6 14:45:58 1996