warning FORD AEROSTAR 1997 1.G Repair Manual
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Page 165 of 347
![FORD AEROSTAR 1997 1.G Repair Manual 165
*
[GF01150(ALL)01/96]
If during normal operation the brake pedal
seems ªlowº, it may indicate the need for a
brake system inspection and/or service. You
should have your brakes checked as soon a FORD AEROSTAR 1997 1.G Repair Manual 165
*
[GF01150(ALL)01/96]
If during normal operation the brake pedal
seems ªlowº, it may indicate the need for a
brake system inspection and/or service. You
should have your brakes checked as soon a](/img/11/4752/w960_4752-164.png)
165
*
[GF01150(ALL)01/96]
If during normal operation the brake pedal
seems ªlowº, it may indicate the need for a
brake system inspection and/or service. You
should have your brakes checked as soon as
possible.
%*
[GF01200(ALL)01/96]
Occasional brake squeal during light to moderate
stops does not affect the function of the brake
system and is normal. However, if the squeal
becomes louder or more frequent, have your
brakes inspected by your dealer or a qualified
service technician.
*
[GF01250(ALL)03/96]
RWARNING
Modifications to the suspension spring
rates and/or vehicle ride height may
adversely affect vehicle stopping ability.
*
[GF01300(ALL)03/96]
If Brakes Pull
*
[GF01350(ALL)03/96]
q
Check tire pressure.
*
[GF01400(ALL)03/96]
q
Perform the self-adjustment procedure
described underIf Brakes Do Not Grip Well or
Pedal is ªLow.º
*
[GF01450(ALL)03/96]
If pull occurs during the first 500 miles
(800 km), make 10 moderately fast stops from
40 mph (65 km/h) and then perform the
self-adjustment procedure above. It may be
necessary to repeat this operation to properly
seat new brake linings and pads.
%*
[GF01500(ALL)01/96]
Stopping Distances
*
[GF01550(ALL)01/96]
Stopping distances vary with different loads and
driving conditions. Use caution when
encountering new conditions and acquaint
yourself with vehicle performance. Take full
advantage of engine braking power when
slowing down.
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996
Page 167 of 347
![FORD AEROSTAR 1997 1.G Repair Manual 167 [GF02000(ALL)01/96]
quarter page art:0020566-A
Parking Brake
*
[GF02100(ALL)05/96]
RWARNING
Always set the parking brake fully and
make sure the gearshift is latched in P
(Park). Turn off the igni FORD AEROSTAR 1997 1.G Repair Manual 167 [GF02000(ALL)01/96]
quarter page art:0020566-A
Parking Brake
*
[GF02100(ALL)05/96]
RWARNING
Always set the parking brake fully and
make sure the gearshift is latched in P
(Park). Turn off the igni](/img/11/4752/w960_4752-166.png)
167 [GF02000(ALL)01/96]
quarter page art:0020566-A
Parking Brake
*
[GF02100(ALL)05/96]
RWARNING
Always set the parking brake fully and
make sure the gearshift is latched in P
(Park). Turn off the ignition whenever you
leave your vehicle.
*
[GF02200(ALL)02/96]
RWARNING
If the parking brake is fully released, but
the Brake System light remains on, have
the brakes checked immediately. They
may not be working properly.
*
[GF02250(ALL)03/96]
The parking brake is not designed to stop a
moving vehicle, but you can use the parking
brake to stop your vehicle in an emergency if
the normal brakes fail. However, since the
parking brake applies only the rear brakes, the
stopping distance will increase greatly and the
handling of your vehicle will be adversely
affected.
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Update:Wed Jun 5 12:04:06 1996
Page 171 of 347
![FORD AEROSTAR 1997 1.G Repair Manual 171 [GF10920(ALL)06/96]
one third page art:0095028-A
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[GF11000(ALL)05/96]
RWARNING
Hold the brake pedal down while you
move the gearshift lever from position to
position. If you do not hold the brake FORD AEROSTAR 1997 1.G Repair Manual 171 [GF10920(ALL)06/96]
one third page art:0095028-A
*
[GF11000(ALL)05/96]
RWARNING
Hold the brake pedal down while you
move the gearshift lever from position to
position. If you do not hold the brake](/img/11/4752/w960_4752-170.png)
171 [GF10920(ALL)06/96]
one third page art:0095028-A
*
[GF11000(ALL)05/96]
RWARNING
Hold the brake pedal down while you
move the gearshift lever from position to
position. If you do not hold the brake
pedal down, your vehicle may move
unexpectedly and injure someone.
*
[GF12000(ALL)05/96]
Once you place the gearshift securely into
position, gradually release the brake pedal and
use the accelerator as necessary.
%*
[GF12100(ALL)05/96]
NOTE: Your vehicle is equipped with a
brake-shift interlock feature. This
feature prevents you from shifting
from P (Park) unless you have the
brake pedal depressed. (The ignition
must be in the ON position.) If you
cannot shift from P (Park) with the
brake pedal depressed:
*
[GF12200(ALL)05/96]
1. Apply the parking brake.
*
[GF12300(ALL)05/96]
2. Remove the key.
*
[GF12400(ALL)05/96]
3. Insert the key and rotate it one position
clockwise (ignition in the OFF position).
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Page 172 of 347
![FORD AEROSTAR 1997 1.G Repair Manual 172
*
[GF12500(ALL)05/96]
4. Apply the brake pedal and shift to N
(Neutral). (If the vehicle is shifted back to P
[Park], you must repeat the previous steps.)
*
[GF12600(ALL)05/96]
5. Start the vehicl FORD AEROSTAR 1997 1.G Repair Manual 172
*
[GF12500(ALL)05/96]
4. Apply the brake pedal and shift to N
(Neutral). (If the vehicle is shifted back to P
[Park], you must repeat the previous steps.)
*
[GF12600(ALL)05/96]
5. Start the vehicl](/img/11/4752/w960_4752-171.png)
172
*
[GF12500(ALL)05/96]
4. Apply the brake pedal and shift to N
(Neutral). (If the vehicle is shifted back to P
[Park], you must repeat the previous steps.)
*
[GF12600(ALL)05/96]
5. Start the vehicle.
*
[GF12700(ALL)05/96]
If you need to shift out of P (Park) by using the
alternate procedure described above, it is
possible that a fuse has blown and that your
brakelamps may also not be functional. Please
refer to the chapter titledRoadside Emergenciesin
this Owner Guide for instructions on checking
and replacing fuses.
*
[GF12800(ALL)05/96]
RWARNING
DO NOT DRIVE YOUR VEHICLE UNTIL
YOU VERIFY THAT THE BRAKELAMPS
ARE WORKING.
*
[GF12820(ALL)05/96]
P (Park)
[GF12830(ALL)03/96]
Always come to a complete stop before you shift
into P (Park). This position locks the
transmission and prevents the rear wheels from
turning.
[GF12840(ALL)03/96]
To securely latch the gearshift in the P (Park)
position, pull it toward you, push it completely
counterclockwise against the stop, and then push
it toward the instrument panel.
*
[GF12850(ALL)06/96]
The gearshift is securely latched in P (Park) if
you cannot rotate it in a clockwise direction
without lifting it toward you.
*
[GF12860(ALL)05/96]
RWARNING
Always set the parking brake fully and
make sure the gearshift is latched in P
(Park). Turn off the ignition whenever you
leave your vehicle.
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Update:Wed Jun 5 12:04:06 1996
Page 173 of 347
![FORD AEROSTAR 1997 1.G Repair Manual 173
*
[GF12870(ALL)05/96]
RWARNING
Never leave your vehicle unattended
while it is running.
%*
[GF12900(ALL)05/96]
R (Reverse)
*
[GF12950(ALL)05/96]
With the gearshift in the R (Reverse) position,
the FORD AEROSTAR 1997 1.G Repair Manual 173
*
[GF12870(ALL)05/96]
RWARNING
Never leave your vehicle unattended
while it is running.
%*
[GF12900(ALL)05/96]
R (Reverse)
*
[GF12950(ALL)05/96]
With the gearshift in the R (Reverse) position,
the](/img/11/4752/w960_4752-172.png)
173
*
[GF12870(ALL)05/96]
RWARNING
Never leave your vehicle unattended
while it is running.
%*
[GF12900(ALL)05/96]
R (Reverse)
*
[GF12950(ALL)05/96]
With the gearshift in the R (Reverse) position,
the vehicle will move backward. You should
always come to a complete stop before shifting
into or out of R (Reverse).
*
[GF12975(ALL)01/96]
N (Neutral)
*
[GF12990(ALL)06/96]
With the gearshift in the N (Neutral) position,
the vehicle can be started and is free to roll.
Hold the brake pedal down while in this
position.
*
[GF12995(ALL)06/96]
RWARNING
Do not leave the vehicle unattended with
the transfer case in the N (Neutral)
position. Always set the parking brake
fully and turn off the ignition when
leaving the vehicle.
*
[GF13000(ALL)06/96]
With the transfer case in N (Neutral), the vehicle
is free to move with either the automatic
transmission in P (Park) or with the manual
transmission in any driving gear.
[GF13050(ALL)03/96]
Driving (4R44E Transmission)
%*
[GF13100(ALL)05/96]
When to usej(Overdrive)
*
[GF13150(ALL)05/96]
This is the normal driving position. As the
vehicle picks up speed, automatic upshifts to
second, third and fourth gears will occur when
jOverdrive is chosen on the selector and the
transmission control switch has not been
pressed. The transmission will shift into the
correct gear when the right speed is achieved,
for the accelerator pedal position you have
chosen.
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996
Page 179 of 347
![FORD AEROSTAR 1997 1.G Repair Manual 179 [GF16095(ALL)01/96]
q
Do not let the added driving traction of
E-4WD lead you to believe that you can stop
any quicker than a conventional two-wheel
drive vehicle. The added traction performance
d FORD AEROSTAR 1997 1.G Repair Manual 179 [GF16095(ALL)01/96]
q
Do not let the added driving traction of
E-4WD lead you to believe that you can stop
any quicker than a conventional two-wheel
drive vehicle. The added traction performance
d](/img/11/4752/w960_4752-178.png)
179 [GF16095(ALL)01/96]
q
Do not let the added driving traction of
E-4WD lead you to believe that you can stop
any quicker than a conventional two-wheel
drive vehicle. The added traction performance
does not improve the braking ability of the
E-4WD vehicle. Allow the same amount of
distance when braking as with a two-wheel
drive vehicle.
[GF16096(ALL)01/96]
RWARNING
Your E-4WD Aerostar is a passenger
vehicle designed for on-road use; it is not
intended for any off-road use.
[GF16097(ALL)01/96]
RWARNING
On-vehicle wheel balancing will cause
damage to the drivetrain of E-4WD
Aerostars.
%
*
[GF28050(ALL)01/96]
Driving With a Heavy Load
*
[GF28101(ALL)01/96]
There are limits to the amount of weight your
vehicle can carry or tow. The total weight of
your vehicle, plus the weight of the passengers
and cargo, should never be more than the Gross
Vehicle Weight Rating (GVWR). Also, the weight
that your vehicle carries over the front axle and
rear axle should never be more than the Gross
Axle Weight Rating (GAWR) for the respective
axle.
*
[GF28150(ALL)01/96]
The weight limits of your vehicle's tires affect
the GVWR or GAWR limitations. Usage of
replacement tires with higher weight limits than
originals does not increase GVWR or GAWR.
Usage of lower capacity replacement tires may
lower GVWR and GAWR limitations.
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996
Page 180 of 347
![FORD AEROSTAR 1997 1.G Repair Manual 180
*
[GF28201(ALL)01/96]
RWARNING
Do not exceed the GVWR or the GAWR
specified on the Safety Compliance
Certification Label.
*
[GF28750(ALL)03/96]
Vehicle/Trailer Loads
*
[GF28801(ALL)03/96]
All vehi FORD AEROSTAR 1997 1.G Repair Manual 180
*
[GF28201(ALL)01/96]
RWARNING
Do not exceed the GVWR or the GAWR
specified on the Safety Compliance
Certification Label.
*
[GF28750(ALL)03/96]
Vehicle/Trailer Loads
*
[GF28801(ALL)03/96]
All vehi](/img/11/4752/w960_4752-179.png)
180
*
[GF28201(ALL)01/96]
RWARNING
Do not exceed the GVWR or the GAWR
specified on the Safety Compliance
Certification Label.
*
[GF28750(ALL)03/96]
Vehicle/Trailer Loads
*
[GF28801(ALL)03/96]
All vehicles may tow a Class I trailer provided
the Gross Combined Weight (GCW) is less than
or equal to the GVWR shown on the Safety
Compliance Certification Label. For heavier
trailer applications, refer to the towing
information found later in this chapter.
*
[GF29001(ALL)01/96]
Towing a trailer puts additional loads on your
vehicle's engine, transmission, axle, brakes, tires
and suspension. For your safety and for the
good of your vehicle, use the right equipment
for the type of trailer you tow.
*
[GF29025(ALL)01/96]
Your trailer towing capability will vary based on
the standard and optional equipment on your
vehicle. Refer to the followingVehicle
Loading/Towing Informationand the Trailer
Towing Tables to determine the specific towing
capability of your vehicle.
*
[GF29050(ALL)01/96]
q
Stay within the load limits when you tow.
*
[GF29101(ALL)05/96]
q
Carefully and thoroughly prepare your
vehicle for towing, making sure to use the
right equipment and to attach it properly.
(SeePreparing to Towin this chapter.)
*
[GF29151(ALL)05/96]
q
Use extra caution when driving your vehicle
while you tow. (SeeDriving while you towin
this chapter.)
*
[GF29201(ALL)05/96]
q
Service your vehicle more frequently if you
tow a trailer. (SeeServicing your vehicle if you
towin this chapter.)
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Update:Wed Jun 5 12:04:06 1996
Page 182 of 347
![FORD AEROSTAR 1997 1.G Repair Manual 182
*
[GF29501(ALL)01/96]
Trucks, unlike passenger cars, are basically
custom vehicles designed to carry a load. Most
owners start with a base vehicle and add
production and dealer installed and/or
af FORD AEROSTAR 1997 1.G Repair Manual 182
*
[GF29501(ALL)01/96]
Trucks, unlike passenger cars, are basically
custom vehicles designed to carry a load. Most
owners start with a base vehicle and add
production and dealer installed and/or
af](/img/11/4752/w960_4752-181.png)
182
*
[GF29501(ALL)01/96]
Trucks, unlike passenger cars, are basically
custom vehicles designed to carry a load. Most
owners start with a base vehicle and add
production and dealer installed and/or
aftermarket components to suit their tastes and
purposes. Even trucks that are purchased for
personal transportation only are likely to have
considerable optional equipment, such as step
bumpers and light bars, for example.
*
[GF29504(ALL)05/96]
RWARNING
It is extremely dangerous to ride in a
cargo area, inside or outside of a vehicle.
In a collision, people riding in these areas
are more likely to be seriously injured or
killed. Do not allow people to ride in any
area of your vehicle that is not equipped
with seats and safety belts. Be sure
everyone in your vehicle is in a seat and
using a safety belt properly.
*
[GF29525(ALL)05/96]
RWARNING
Cargo should always be secured to
prevent it from shifting and causing
damage to the vehicle or harm to
passengers.
*
[GF29551(ALL)01/96]
Each additional item of equipment affects how
much cargo a vehicle can carry. If a vehicle is
overloaded, performance will suffer and service
concerns may arise.
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996
Page 190 of 347
![FORD AEROSTAR 1997 1.G Repair Manual 190
*
[GF32301(ALL)01/96]
If your vehicle exceeds the GVWR, remove cargo
from your vehicle accordingly. If your vehicle
exceeds the GAWR for either axle, shift the load
or remove cargo accordingly.
*
FORD AEROSTAR 1997 1.G Repair Manual 190
*
[GF32301(ALL)01/96]
If your vehicle exceeds the GVWR, remove cargo
from your vehicle accordingly. If your vehicle
exceeds the GAWR for either axle, shift the load
or remove cargo accordingly.
*](/img/11/4752/w960_4752-189.png)
190
*
[GF32301(ALL)01/96]
If your vehicle exceeds the GVWR, remove cargo
from your vehicle accordingly. If your vehicle
exceeds the GAWR for either axle, shift the load
or remove cargo accordingly.
*
[GF32350(ALL)01/96]
RWARNING
Do not exceed the GVWR or the GAWR
specified on the Safety Compliance
Certification Label.
*
[GF32401(ALL)05/96]
RWARNING
Towing trailers beyond the maximum
recommended gross trailer weight could
result in engine damage, transmission/axle
damage, structural damage, loss of control,
and personal injury.
*
[GF32450(ALL)01/96]
Use the Safety Compliance Certification Label to
find the axle code number and the engine type
for your vehicle.
*
[GF32500(ALL)01/96]
Use the appropriate Maximum Gross Combined
Weight Rating (GCWR) chart to find the
Maximum GCWR for your type engine and rear
axle ratio.
*
[GF32551(ALL)01/96]
Subtract your Loaded Vehicle Weight from the
Maximum GCWR found in the chart. This is the
maximum trailer weight your vehicle can tow
and must fall below the maximum shown under
Trailer Weight on the chart.
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996
Page 195 of 347
![FORD AEROSTAR 1997 1.G Repair Manual 195 %
*
[GF38000(ALL)01/96]
Trailer Brakes
*
[GF38100(ALL)01/96]
Separate trailer brakes are required on most
towed vehicles weighing over 1,500 lb (680 kg).
*
[GF38200(ALL)05/96]
RWARNING
Do not conn FORD AEROSTAR 1997 1.G Repair Manual 195 %
*
[GF38000(ALL)01/96]
Trailer Brakes
*
[GF38100(ALL)01/96]
Separate trailer brakes are required on most
towed vehicles weighing over 1,500 lb (680 kg).
*
[GF38200(ALL)05/96]
RWARNING
Do not conn](/img/11/4752/w960_4752-194.png)
195 %
*
[GF38000(ALL)01/96]
Trailer Brakes
*
[GF38100(ALL)01/96]
Separate trailer brakes are required on most
towed vehicles weighing over 1,500 lb (680 kg).
*
[GF38200(ALL)05/96]
RWARNING
Do not connect a trailer's hydraulic brake
system directly to your vehicle's brake
system. Your vehicle may not have
enough braking power and your chances
of having a collision greatly increase.
%*
[GF38300(ALL)01/96]
Trailer Lamps
*
[GF38400(ALL)01/96]
Make sure your trailer lamps conform to Federal
and local regulations.
*
[GF38425(ALL)01/96]
Class I and Class II Trailer Tow electrical wiring
provides two circuits (right hand and left hand)
to operate trailer stop/turn tail lamps. Each
stop/turn circuit will operate one combination
stop/turn light bulb (# 1157, 3157, 2357, or 3357)
on the trailer. Never add more than one trailer
light bulb to one circuit.
*
[GF38450(ALL)01/96]
RWARNING
Always replace a fuse with one that has
the specified amperage rating. Using a
fuse with a higher amperage rating can
cause severe wire damage and could start
a fire.
*
[GF38500(ALL)01/96]
Driving while you tow
*
[GF38520(ALL)05/96]
Be especially careful when driving while you
tow a trailer. Never drive faster than 45 mph
(70 km/h) when you tow in hilly country on
hot days. Also, anticipate stops so that you can
brake gradually.
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996