warning FORD AEROSTAR 1997 1.G Manual PDF

197
*
[GF39300(ALL)01/96]
Allow more room for stopping with a trailer
attached. Trailer brakes should be applied first,
whether manually or automatically controlled,
when approaching a stop.
*
[GF39400(ALL)01/96]
For a good handling truck-trailer combination,
the trailer tongue load should be approximately
10-15% of the loaded trailer weight.
*
[GF39500(ALL)01/96]
Make a thorough check of your equipment
before starting out on the road. After you have
traveled about 50 miles (80 km) stop in a
protected area and double-check your hitch and
electrical connections. Also check trailer wheel
lug nuts for tightness.
*
[GF39600(ALL)01/96]
When turning, drive slightly beyond the normal
turning point so the trailer wheels will clear
curbs or other obstructions.
*
[GF39725(ALL)01/96]
When stopped in traffic for long periods of time
in hot weather, place the gearshift selector lever
in P (PARK) to increase the engine idle speed.
This aids in engine cooling and air conditioner
efficiency. If the engine overheats, move the
function selector knob to VENT to stop the
compressor and increase the engine speed for a
short time.
*
[GF39800(ALL)05/96]
RWARNING
Do not tow a trailer when using a
temporary spare tire.
*
[GF39900(ALL)01/96]
Vehicles with trailers should not be parked on a
grade. However, if you must park on a grade,
place wheel chocks under the trailer's wheels as
follows:
*
[GF40000(ALL)01/96]
q
Apply the brake pedal and hold.
*
[GF40100(ALL)01/96]
q
Have another person place the wheel chocks
under the trailer wheels.
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996

198
*
[GF40200(ALL)01/96]
q
With the chocks in place, release the brake
pedal, making sure the chocks are holding.
[GF40350(ALL)01/96]
q
Apply the parking brake by pressing the
brake pedal down firmly with your right foot
while applying the parking brake with your
right hand.
*
[GF40575(ALL)01/96]
q
Shift the gearshift lever into P (Park).
*
[GF40600(ALL)01/96]
To start, after being parked on a grade:
*
[GF40700(ALL)01/96]
q
Apply the brake pedal and hold.
*
[GF40800(ALL)01/96]
q
Start the engine.
*
[GF40900(ALL)01/96]
q
Shift transmission into gear and release the
parking brake.
*
[GF41000(ALL)01/96]
q
Release the brake pedal and move the vehicle
uphill to free the wheel chocks.
*
[GF41100(ALL)01/96]
q
Apply the brake pedal and hold while
another person retrieves the chocks.
[GF41200(ALL)01/96]
Luggage Rack (If equipped)
[GF41300(ALL)01/96]
Always distribute your luggage load evenly. Do
not load more than 100 pounds (45 kg) onto
rack or cause the vehicle to exceed the Gross
Vehicle Weight Rating (GVWR).
[GF41400(ALL)01/96]
The crossbars and cross slats are adjustable.
Loosen the adjustment screws, slide the bars and
slats as necessary, and retighten the screws.
*
[GF41500(ALL)01/96]
RWARNING
Be sure that items on the roof rack are
securely fastened.
[GF41600(ALL)01/96]
Use caution to avoid scratching the paint. Drive
carefully and avoid sudden starts and stops.
File:09cpgfa.ex
Update:Wed Jun 5 12:04:06 1996

208
*
[ER00450(ALL)01/96]
To remove and replace a fuse, use the fuse
puller provided.
[ER00455(ALL)01/96]
quarter page art:0030248-B
The side view of a fuse
*
[ER00460(ALL)01/96]
RWARNING
Always replace a fuse with one that has
the specified amperage rating. Using a
fuse with a higher amperage rating can
cause severe wire damage and could start
a fire.
[ER00470(ALL)01/96]
Access to the trailer tow fuse is through the rear
most storage compartment in the side trim
panel. This is on the left for all Aerostar models.
[ER00475(ALL)01/96]
1. Remove the screws located inside the
compartment and take off the access hole
cover.
[ER00480(ALL)01/96]
2. Reach in through access hole to remove
fuses. The fuses are located on the side of
the bracket assembly.
[ER00485(ALL)01/96]
3. Replace fuses with standard push-in fuses
(plug type).
[ER00490(ALL)01/96]
4. Reinstall compartment back and screw into
place.
*
[ER00500(ALL)04/96]
Even after you replace a fuse, it may continue to
blow if you do not find what caused the
overload. If the fuse continues to blow, have
your electrical system checked.
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996

210 %
*
[ER04000(ALL)02/96]
The Temporary Spare Tire
%*
[ER04100(ALL)02/96]
You may have a high pressure temporary spare
tire. This spare tire is smaller than a regular tire
and is designed for emergency use only. Use it
only when you get a flat tire and replace it as
soon as you can. This spare tire is marked with
the words ªTEMPORARY USE ONLYº so that
you can easily identify it.
*
[ER04200(ALL)02/96]
RWARNING
If you use the temporary spare tire
continuously or do not follow these
precautions, the tire could fail, causing
you to lose control of the vehicle, possibly
injuring yourself or others.
[ER04250(ALL)01/96]
RWARNING
The tire size on the E-4WD must be
maintained.
[ER04260(ALL)01/96]
Your vehicle may have a full diameter mini
spare or a full size tire. This full diameter mini
spare is special for the E-4WD and another mini
spare from another vehicle can not be
substituted without the possibility of damage to
your vehicle. All tires should be inflated to the
manufacturer's recommended pressures.
*
[ER04275(ALL)05/96]
RWARNING
To avoid injury, never run the engine
with one wheel off the ground, such as
when changing a tire.
*
[ER04280(ALL)01/96]
Extended use of other than matching size spare
tires on a Traction-Lok axle could result in a
permanent reduction in effectiveness. This loss of
effectiveness does not affect normal driving and
should not be noticeable to the driver.
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996

214 [ER06300(ALL)01/96]3. Rotate wrench clockwise until tire is secured.
(Raising mechanism will slip.)
[ER06400(ALL)04/96]
4. Check for proper seating against underbody
supports and retighten if necessary.
[ER06500(ALL)01/96]
half page art:0020266-B
Spare tire Ð underbody carrier
[ER06600(ALL)01/96]
RWARNING
Do not stow any conventional spare tire
or flat temporary spare tire in the
underbody position. Doing so may cause
damage to the tire, rear axle, or brake
lines. (Standard length only)
[ER06800(ALL)01/96]
A flat tire can be temporarily secured to the
floor pan under the rear-most seat. To
temporarily secure a flat tire:
[ER06900(ALL)01/96]
1. Remove the spare tire ªJº bolt, plate and
wing nut from their stowed location on the
jack.
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996

216 [ER07600(ALL)01/96]
half page art:0020270-AExtended van underbody outside spare wheel/flat tire
storage
*
[ER15100(ALL)01/96]
RWARNING
Make sure the spare tire and jacking
equipment are stowed and secured in the
proper storage location.
%*
[ER15200(ALL)03/96]
Preparing to Change the Tire
*
[ER15250(ALL)01/96]
NOTE: To lift your vehicle by other than the
front or rear jacking points, be sure to
use only hoist adapters with a wide
contact surface.
*
[ER15325(ALL)03/96]
1. Make sure that your vehicle will not move
or roll. Put the gearshift in P (Park). Set the
parking brake and block the wheel that is
diagonally opposite the tire that you are
changing.
*
[ER15335(ALL)01/96]
NOTE: Make sure the ignition is in the OFF
position.
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996

217
*
[ER15420(ALL)03/96]
When one of the back wheels is off the ground,
the transmission alone will not prevent the
vehicle from moving or slipping off the jack,
even if the vehicle is in P (Park). To prevent the
vehicle from moving when you change a tire, be
sure the parking brake is set, then block the
wheel (both directions) that is diagonally
opposite (other side and end of the vehicle) to
the tire being changed.
*
[ER15430(ALL)03/96]
RWARNING
If the vehicle slips off the jack, you or
someone else could be seriously injured.
*
[ER15550(ALL)01/96]
2. Get out the spare tire and jack.
[ER15600(ALL)01/96]
The jack, jack handle and lug nut wrench are
stowed separately on the left hand wheelhouse
inner panel on standard length models. And in
the right rear storage compartment on extended
length models.
[ER15700(ALL)01/96]
one third page art:0020285-A
Jack stowage
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996

220 [ER17900(ALL)01/96]
RWARNING
Never place the jack under the rocker
panels.
*
[ER21151(ALL)01/96]
one third page art:0020939-B
*
[ER21400(ALL)01/96]
2. Remove the lug nuts with the lug nut
wrench.
*
[ER21500(ALL)01/96]
3. Replace the flat tire with the spare tire.
*
[ER21700(ALL)01/96]
4. Thread the lug nuts on the wheel studs with
the beveled face toward the wheel. Use the
lug nut wrench to screw the lug nut snug
against the wheel but do not tighten.
*
[ER22200(ALL)03/96]
5. Lower the vehicle by turning the jack handle
counterclockwise.
*
[ER22300(ALL)01/96]
6. Remove the jack and fully tighten the lug
nuts in the order shown in the following
illustration.
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996

221 % [ER22400(ALL)04/96]
quarter page art:0020312-B
Lug nut tightening sequence
*
[ER23400(ALL)01/96]
RWARNING
Never use wheels or lug nuts different
than the original equipment as this could
damage the wheel or mounting system.
This damage could allow the wheels to
come off while the vehicle is being
driven.
*
[ER23500(ALL)01/96]
7. Replace any wheel covers, ornaments, or hub
caps that your vehicle has. Make sure that
they are screwed or snapped into place.
[ER23625(ALL)01/96]
8. Put the tire, jack, and wrench away. Make
sure jack is securely fastened so it doesn't
rattle when you drive. The carrier is
designed to hold the temporary spare which
comes with your vehicle. The stowage of a
full size tire in the spare tire carrier may
damage the tire or the vehicle. The flat full
size tire should be stowed securely in the
vehicle until it can be repaired.
*
[ER23700(ALL)03/96]
9. Unblock the wheels.
*
[ER23800(ALL)03/96]
Retighten the wheel lug nuts to the specified
torque at 500 miles (800 km) of new vehicle
operation and at intervals specified in the
Maintenance Schedulebooklet.
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996

222
*
[ER24200(ALL)01/96]
Also retighten to the specified torque at 500
miles (800 km) of operation after any wheel
change or any time the lug nuts are loosened.
*
[ER24301(ALL)01/96]
RWARNING
Failure to retighten wheel lug nuts at
mileages specified could allow wheels to
come off while the vehicle is in motion.
[ER24315(ALL)01/96]
eight pica chart:0020313-A%*
[ER24400(ALL)02/96]
Jump-Starting Your Vehicle
*
[ER24410(ALL)02/96]
Your vehicle's battery may die if you leave the
lights on or any electrical equipment on after
you turn the engine off. If this happens, you
may be able to jump-start your vehicle with a
booster battery.
*
[ER24420(ALL)02/96]
RWARNING
The gases around the battery can explode
if exposed to flames, sparks, or lit
cigarettes. An explosion could result in
injury or vehicle damage.
*
[ER24430(ALL)02/96]
RWARNING
To protect yourself when charging a
battery, always shield your face and eyes.
Make sure that you can breathe fresh air.
File:10cpera.ex
Update:Thu Jun 6 14:45:00 1996