warning FORD AEROSTAR 1997 1.G Manual Online
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Page 223 of 347
![FORD AEROSTAR 1997 1.G Manual Online 223 %
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[ER24440(ALL)02/96]
RWARNING
Applying too much pressure on the ends
when lifting a battery could cause acid to
spill. Lift the battery with a carrier or
with your hands on the opposite corners FORD AEROSTAR 1997 1.G Manual Online 223 %
*
[ER24440(ALL)02/96]
RWARNING
Applying too much pressure on the ends
when lifting a battery could cause acid to
spill. Lift the battery with a carrier or
with your hands on the opposite corners](/img/11/4752/w960_4752-222.png)
223 %
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[ER24440(ALL)02/96]
RWARNING
Applying too much pressure on the ends
when lifting a battery could cause acid to
spill. Lift the battery with a carrier or
with your hands on the opposite corners.
%*
[ER24450(ALL)05/96]
RWARNING
Batteries contain sulfuric acid which burns
skin, eyes, and clothing.
*
[ER24460(ALL)02/96]
If the acid touches someone's skin, eyes, or
clothing, immediately flush the area with water
for at least 15 minutes. If someone swallows the
acid, have him or her drink lots of milk or water
first, then Milk of Magnesia, a beaten egg, or
vegetable oil. Call a doctor immediately.
*
[ER24470(ALL)01/96]
RWARNING
Do not push-start your vehicle. You could
damage the catalytic converter. For further
information, seeJumper Cablesin the
Index.
*
[ER24480(ALL)02/96]
To avoid damaging your vehicle or your battery,
and to avoid injury to yourself, follow these
directions for preparing your vehicle to
jump-start and connecting the jumper cables in
the order they are given. If in doubt, call for
road service.
%*
[ER24490(ALL)02/96]
Preparing Your Vehicle
*
[ER24500(ALL)02/96]
1. Your vehicle has a 12-volt starting system, so
you need to use a 12-volt jumper system.
You will damage your starting motor,
ignition system, and other electrical parts if
you connect them to a 24-volt power supply
(either two 12-volt batteries in series or a
24-volt generator set).
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Page 225 of 347
![FORD AEROSTAR 1997 1.G Manual Online 225
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[ER24600(ALL)02/96]
RWARNING
Do not connect the end of the second
cable to the negative (S) terminal of the
battery to be jumped. A spark may cause
an explosion of the gases that surround
the ba FORD AEROSTAR 1997 1.G Manual Online 225
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[ER24600(ALL)02/96]
RWARNING
Do not connect the end of the second
cable to the negative (S) terminal of the
battery to be jumped. A spark may cause
an explosion of the gases that surround
the ba](/img/11/4752/w960_4752-224.png)
225
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[ER24600(ALL)02/96]
RWARNING
Do not connect the end of the second
cable to the negative (S) terminal of the
battery to be jumped. A spark may cause
an explosion of the gases that surround
the battery.
[ER24610(ALL)01/96]
one third page art:0095070-A
Attaching jumper cables
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[ER24620(ALL)02/96]
Jump-Starting
*
[ER24630(ALL)02/96]
1. Make sure that the jumper cables are not in
the way of moving engine parts, then start
the booster vehicle. Run the engine at a
moderate speed.
*
[ER24640(ALL)02/96]
2. Let the discharged battery charge for a few
minutes and then start the disabled vehicle.
It may take a couple of tries before the
vehicle starts. If the vehicle does not start
after several attempts, there may be a
different problem.
*
[ER24650(ALL)02/96]
3. When both vehicles are running, let them
idle for a few minutes to charge the
discharged battery.
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Page 230 of 347
![FORD AEROSTAR 1997 1.G Manual Online 231
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[MC02500(ALL)01/96]
If you disconnect the battery, the engine must
ªrelearnº its idle conditions before your vehicle
will drive properly. To find out how the engine
does this, seeBatteryin thi FORD AEROSTAR 1997 1.G Manual Online 231
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[MC02500(ALL)01/96]
If you disconnect the battery, the engine must
ªrelearnº its idle conditions before your vehicle
will drive properly. To find out how the engine
does this, seeBatteryin thi](/img/11/4752/w960_4752-229.png)
231
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[MC02500(ALL)01/96]
If you disconnect the battery, the engine must
ªrelearnº its idle conditions before your vehicle
will drive properly. To find out how the engine
does this, seeBatteryin this chapter.
*
[MC02600(ALL)01/96]
Working with the engine off:
*
[MC02650(ALL)01/96]
1. Set the parking brake fully and make sure
that the gearshift is securely latched in P
(Park).
*
[MC02700(ALL)01/96]
2. Remove the key from the ignition after you
turn the engine off.
*
[MC02725(ALL)01/96]
3. Block the wheels. This will prevent your
vehicle from moving unexpectedly.
*
[MC02750(ALL)01/96]
Working with the engine on:
*
[MC02785(ALL)01/96]
1. Set the parking brake fully and make sure
that the gearshift is securely latched in P
(Park).
*
[MC02800(ALL)01/96]
2. Block the wheels. This will prevent your
vehicle from moving unexpectedly.
*
[MC02900(ALL)01/96]
RWARNING
Do not start your engine with the air
cleaner removed and do not remove it
while the engine is running.
%*
[MC02950(ALL)02/96]
Opening the Hood
*
[MC03000(ALL)01/96]
1. Pull the hood release handle, located next to
the parking brake pedal.
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Update:Fri Jun 7 14:30:56 1996
Page 235 of 347
![FORD AEROSTAR 1997 1.G Manual Online 236
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[MC07200(ALL)05/96]
one third page art:0060618-C
Oil change intervals
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[MC07300(ALL)05/96]
Refer to theMaintenance Schedulebooklet for
additional information.
%
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[MC08000(ALL)05/96]
Brake Flui FORD AEROSTAR 1997 1.G Manual Online 236
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[MC07200(ALL)05/96]
one third page art:0060618-C
Oil change intervals
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[MC07300(ALL)05/96]
Refer to theMaintenance Schedulebooklet for
additional information.
%
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[MC08000(ALL)05/96]
Brake Flui](/img/11/4752/w960_4752-234.png)
236
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[MC07200(ALL)05/96]
one third page art:0060618-C
Oil change intervals
*
[MC07300(ALL)05/96]
Refer to theMaintenance Schedulebooklet for
additional information.
%
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[MC08000(ALL)05/96]
Brake Fluid
*
[MC08025(ALL)01/96]
Your vehicle is equipped with a brake fluid level
indicator in the master cylinder which lights the
BRAKE warning light on the instrument panel
when the brake fluid level is low.
*
[MC08050(ALL)01/96]
Under normal circumstances, your vehicle
should not use up brake fluid rapidly. However,
expect the level of the brake fluid to slowly fall
as you put more mileage on your vehicle and
the brake pads wear.
*
[MC08075(ALL)01/96]
Check the brake fluid at least once a year. You
can do this by looking at the fluid level in the
plastic brake fluid reservoir on the master
cylinder. The fluid level should be at or near the
MAX mark.
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[MC08090(ALL)01/96]
RWARNING
Brake fluid is toxic.
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![FORD AEROSTAR 1997 1.G Manual Online 237
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[MC08100(ALL)01/96]
If brake fluid contacts eyes, flush eyes with
running water for 15 minutes. Get medical
attention if irritation persists. If taken internally,
drink water and induce vomiting FORD AEROSTAR 1997 1.G Manual Online 237
*
[MC08100(ALL)01/96]
If brake fluid contacts eyes, flush eyes with
running water for 15 minutes. Get medical
attention if irritation persists. If taken internally,
drink water and induce vomiting](/img/11/4752/w960_4752-235.png)
237
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[MC08100(ALL)01/96]
If brake fluid contacts eyes, flush eyes with
running water for 15 minutes. Get medical
attention if irritation persists. If taken internally,
drink water and induce vomiting. Get medical
attention immediately.
%*
[MC08125(ALL)03/96]
If the fluid is low, carefully clean and remove
the filler cap from the reservoir. Fill the
reservoir to the MAX line with Ford High
Performance DOT 3 Brake Fluid C6AZ-19542-AB
or DOT 3 equivalent fluid meeting Ford
specification ESA-M6C25-A.
*
[MC08150(ALL)01/96]
NOTE: If brake fluid is spilled on painted
surfaces, it must be flushed and wiped
away immediately. Brake fluid may
dissolve the paint finish on your
vehicle.
*
[MC08175(ALL)01/96]
RWARNING
If you use a brake fluid that is not DOT
3, you will cause permanent damage to
your brakes.
*
[MC08200(ALL)01/96]
Do not fill the reservoir above the MAX line.
*
[MC08225(ALL)01/96]
If you find that the fluid level is excessively low
Ð below the seam or ridge on the outside of the
plastic reservoir Ð have the brake system
inspected.
*
[MC08250(ALL)01/96]
RWARNING
Do not let the reservoir for the master
cylinder run dry. This may cause the
brakes to fail.
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Page 237 of 347
![FORD AEROSTAR 1997 1.G Manual Online 238 [MC08300(ALL)01/96]
quarter page art:0095017-ABrake master cylinder reservoir
%*
[MC08500(ALL)02/96]
Windshield Washer Fluid
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[MC08520(ALL)02/96]
Check the level of the windshield washer fluid
ev FORD AEROSTAR 1997 1.G Manual Online 238 [MC08300(ALL)01/96]
quarter page art:0095017-ABrake master cylinder reservoir
%*
[MC08500(ALL)02/96]
Windshield Washer Fluid
*
[MC08520(ALL)02/96]
Check the level of the windshield washer fluid
ev](/img/11/4752/w960_4752-236.png)
238 [MC08300(ALL)01/96]
quarter page art:0095017-ABrake master cylinder reservoir
%*
[MC08500(ALL)02/96]
Windshield Washer Fluid
*
[MC08520(ALL)02/96]
Check the level of the windshield washer fluid
every time you stop for fuel. The reservoir for
the windshield washer fluid is located in the
engine compartment.
*
[MC08530(ALL)01/96]
RWARNING
Do not put windshield washer fluid in the
container for the engine coolant.
[MC08540(ALL)01/96]
quarter page art:0020358-A
Windshield washer reservoir
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Page 238 of 347
![FORD AEROSTAR 1997 1.G Manual Online 239 %
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[MC08550(ALL)02/96]
Use specially formulated windshield washer
fluid rather than plain water, because specially
formulated washer fluids contain additives that
dissolve road grime. For safety FORD AEROSTAR 1997 1.G Manual Online 239 %
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[MC08550(ALL)02/96]
Use specially formulated windshield washer
fluid rather than plain water, because specially
formulated washer fluids contain additives that
dissolve road grime. For safety](/img/11/4752/w960_4752-237.png)
239 %
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[MC08550(ALL)02/96]
Use specially formulated windshield washer
fluid rather than plain water, because specially
formulated washer fluids contain additives that
dissolve road grime. For safety reasons, washer
fluids containing an appropriate antifreeze such
as methanol should be used in freezing weather
(temperatures below32ÊF [0ÊC]).State or local
regulations on Volatile Organic Compounds
(VOCs) may restrict use of the most common
antifreeze, methanol. Washer fluids containing
non-methanol antifreeze agents should be used
only if they provide cold weather protection
without damaging the vehicle's paint finish,
wiper blades, and windshield washer system.
*
[MC08560(ALL)01/96]
If you choose to use a windshield washing
solution that must be mixed, follow the
manufacturer's mixing instructions. Improperly
mixed solutions may freeze unexpectedly.
*
[MC08565(ALL)03/96]
RWARNING
Windshield washer fluid contains
methanol which is poisonous.
[MC08570(ALL)04/96]
Checking/adding the washer fluid for the
liftgate
[MC08580(ALL)01/96]
Check the liftgate washer reservoir regularly.
This is not the same reservoir your front
windshield wipers use. The opening for this
reservoir is on the right side of the liftgate above
the tail lamp. A fill cup is located on top of the
right hand tail lamp and is accessible when the
liftgate is open. Close the fill cup cover after
filling and before closing the liftgate. Refill this
reservoir with the same solution you use for
your windshield. To find out how much washer
fluid the liftgate reservoir holds, seeRefill
capacitiesin the Index.
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Page 240 of 347
![FORD AEROSTAR 1997 1.G Manual Online 241
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[MC08755(ALL)05/96]
Adding Engine Coolant
[MC08760(ALL)01/96]
quarter page art:0020354-A
Adding engine coolant to reservoir
*
[MC08765(ALL)05/96]
RWARNING
Do not put engine coolant in the contai FORD AEROSTAR 1997 1.G Manual Online 241
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[MC08755(ALL)05/96]
Adding Engine Coolant
[MC08760(ALL)01/96]
quarter page art:0020354-A
Adding engine coolant to reservoir
*
[MC08765(ALL)05/96]
RWARNING
Do not put engine coolant in the contai](/img/11/4752/w960_4752-239.png)
241
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[MC08755(ALL)05/96]
Adding Engine Coolant
[MC08760(ALL)01/96]
quarter page art:0020354-A
Adding engine coolant to reservoir
*
[MC08765(ALL)05/96]
RWARNING
Do not put engine coolant in the container
for the windshield washer fluid.
*
[MC08770(ALL)05/96]
When the engine is cool, add a 50/50 mixture of
engine coolant and water to the engine coolant
recovery reservoir Ð DO NOT ADD DIRECTLY
TO THE RADIATOR. Add straight water only in
an emergency, but you should replace it with a
50/50 mixture of coolant and distilled water as
soon as possible.
*
[MC08772(ALL)05/96]
Check the coolant level in the coolant recovery
reservoir the next few times you drive the
vehicle. If necessary, add enough of a 50/50
mixture of coolant and water to bring the liquid
level to the fill line on the reservoir.
*
[MC08775(ALL)05/96]
RWARNING
Never remove the coolant recovery cap
while the engine is running or hot.
[MC08780(ALL)01/96]
If you must remove the coolant recovery cap,
follow these steps to avoid personal injury
caused by escaping steam or engine coolant:
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Page 246 of 347
![FORD AEROSTAR 1997 1.G Manual Online 247
level without having to drive 20 miles to obtain
a normal operating temperature if outside
temperatures are above50ÊF (10ÊC).
*
[MC10120(ALL)01/96]
NOTE: If the vehicle has been operated for an
FORD AEROSTAR 1997 1.G Manual Online 247
level without having to drive 20 miles to obtain
a normal operating temperature if outside
temperatures are above50ÊF (10ÊC).
*
[MC10120(ALL)01/96]
NOTE: If the vehicle has been operated for an](/img/11/4752/w960_4752-245.png)
247
level without having to drive 20 miles to obtain
a normal operating temperature if outside
temperatures are above50ÊF (10ÊC).
*
[MC10120(ALL)01/96]
NOTE: If the vehicle has been operated for an
extended period at high speeds or in
city traffic during hot weather, or
pulling a trailer, the vehicle should be
turned off for about 30 minutes to
allow the fluid to cool before checking.
%*
[MC10130(ALL)01/96]
Checking the Automatic Transmission
Fluid
[MC10140(ALL)05/96]
With the vehicle on a level surface, start the
engine and move the gearshift lever through all
of the gear ranges allowing sufficiant time for
each position to engage. Securely latch the
gearshift lever in the P (Park) position, fully set
the parking brake and leave the engine running.
*
[MC10150(ALL)01/96]
RWARNING
Your vehicle should not be driven if the
fluid level is below the bottom hole on
the dipstick and outside temperatures are
above50ÊF (10ÊC).
[MC10160(ALL)01/96]
Wipe off the dipstick cap (located toward the
passenger's side of the engine), pull the dipstick
out and wipe the indicator end clean. Put the
dipstick back into the filler tube and make sure
it is fully seated. Pull the dipstick out and read
the fluid level.
*
[MC10170(ALL)01/96]
When checking fluid at normal operating
temperature, the fluid level should be within the
crosshatched area on the dipstick. When the
vehicle has not been driven, and outside
temperature is above50ÊF (10ÊC), thefluid level
should be between the holes on the dipstick.
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Update:Fri Jun 7 14:30:56 1996
Page 249 of 347
![FORD AEROSTAR 1997 1.G Manual Online 250 %
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[MC15070(ALL)01/96]
Help Us Protect Our Environment
*
[MC15080(ALL)01/96]
Ford Motor Company strongly recommends that
used lead-acid batteries be returned to an
authorized recycling facility f FORD AEROSTAR 1997 1.G Manual Online 250 %
*
[MC15070(ALL)01/96]
Help Us Protect Our Environment
*
[MC15080(ALL)01/96]
Ford Motor Company strongly recommends that
used lead-acid batteries be returned to an
authorized recycling facility f](/img/11/4752/w960_4752-248.png)
250 %
*
[MC15070(ALL)01/96]
Help Us Protect Our Environment
*
[MC15080(ALL)01/96]
Ford Motor Company strongly recommends that
used lead-acid batteries be returned to an
authorized recycling facility for disposal.
*
[MC15090(ALL)01/96]
one inch art:0000983-A
Battery recycling symbol
% [MC15100(ALL)04/96]
Because your vehicle's engine is electronically
controlled by a computer, some control
conditions are maintained by power from the
battery. If you ever disconnect the battery, install
a new battery, or experience a dead battery you
must allow the computer to ªrelearnº its idle
conditions before your vehicle will drive
properly. To let the engine do this, put the
gearshift in P (Park), turn off all the accessories,
and start the vehicle. Let the engine idle for at
least one minute.
*
[MC15110(ALL)01/96]
If you do not let the engine relearn its idle, the
idle quality of your vehicle may be adversely
affected until the idle is relearned. Your vehicle
will eventually relearn its idle while you drive
it, but it takes much longer than if you use the
previous procedure.
*
[MC15130(ALL)01/96]
RWARNING
Batteries normally produce explosive gases
which can cause personal injury. Do not
allow flames, sparks or lit tobacco to come
near the battery. Always cover your face
and protect your eyes and also provide
ventilation.
File:11cpmca.ex
Update:Fri Jun 7 14:30:56 1996