head FORD FIESTA 2007 User Guide

206-09A-I 8 Anti-Lock Control 206-09A-18
REMOVAL AND INSTALLATION
9. Remove the HCU and ABS module support hap the brake tubes to prevent fluid loss bracket lower retaining or dirt ingress. /-
Aplug the HCU ports to prevent fluid loss
or dirt ingress.
N0TE:Make a note of the position of the brake
tubes to aid installation.
Disconnect the brake tubes from the HCU.
Detach the brake tubes from the bulkhead.
7m &AUTION:C~~ the anti-lock brake system
(ABS) module electrical connector and
socket to prevent dirt and fluid ingress.
Disconnect the ABS module electrical
connector.
1. Depress the locking tangs.
2. Release the retainer.
8. Raise and support the vehicle. For additional
information, refer to: (100-02 Jacking and
Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation). 10.
Lower the vehicle.
11. Remove the HCU and ABS module
assembly and the support bracket.
12. Detach the HCU and ABS module assembly
from the support bracket.
2006.0 Fiesta 12/2006 G406272en
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206-09C-5 Anti-Lock Control - Stability Assist 206-096-5
REMOVAL AND INSTALLATION
6. Disconnect the stability assist module
electrical connector.
11. Detach the HCU and stability assist module
assembly from the support bracket.
5. Detach the brake tubes from the bulkhead. 10. Remove the HCU and stability assist
7. Raise and support the vehicle. For additional
information, refer to Section
100-02 [Jacking 12. Remove the HCU to stability assist module
and Lifting]. retaining bolts.
i
8. Remove the HCU and stability assist module
support bracket lower retaining bolt. module
assembly and the support bracket.
9. Lower the vehicle.
13. Remove the HCU.
Installation
I. To install, reverse the removal procedure.
--- -- - --
2006.0 Fiesta 1212006 ~327341 en
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206-096-1 3 Anti-Lock Control - Stability Assist 206-09C-13
REMOVAL AND INSTALLATION
5. Detach the brake tubes from the bulkhead. 10. Remove the HCU and stability assist
module assembly and the support bracket.
6. Disconnect the stability assist module
electrical connector.
11. Detach the HCU and stability assist module
assembly from the support bracket.
7. Raise and support the vehicle. For additional
information, refer to Section
100-02 [Jacking 12. Remove the HCU to stability assist module
and Lifting]. retaining bolts.
8. Remove the HCU and stability assist module
support bracket lower retaining bolt.
9. Lower the vehicle.
13. Remove the stability assist module.
Installation
I. To install, reverse the removal procedure.
2006.0 Fiesta 1212006 G327320en
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211 -00-1 0 Steering System - General Information 211=00-10
DIAGNOSIS AND TESTING
Symptom
Possible Sources Action
Steering column. CHECK if the floor covering is
obstructing the steering gear
pinion.
CHECK the installation of the
steering gear
bulkhead floor
seal.
CARRY OUT the steering
column universal joint
component test. REFER to
Steering
Column Universal
Joint Component Test in this
procedure.
CARRY OUT the steering
linkage component test.
REFER to Steering Linkage
Component Test in this
procedure.
CARRY OUT the steering
linkage component test.
REFER to Steering Linkage
Component Test in this
procedure.
Worn power steering pump. INSTALL a new power steering
pump. REFER to: (21 1-02
Power Steering)
Power Steering Pump
- 1.3L
Du ratec-8V (Rocam)
(Removal and Installation),
Power Steering Pump - 1.25L
Duratec-1 6V (Sigma)/l.4L
Duratec-I 6V (Sigma)/l .6L
Duratec-1
6V (Sigma),
Vehicles With: Air Condi-
tioning
(Removal and lnstalla-
tion),
Power Steering Pump - 1.25L
Duratec-1 6V (Sigma)/l.4L
Duratec-1 6V (Sigma)/l .6L
Duratec-1
6V (Sigma),
Vehicles Without: Air Condi-
tioning
(Removal and lnstalla-
tion),
Power Steering Pump - 1.4L
Duratorq-TDCi (DV) Diesel
(Removal and Installation),
Power Steering Pump - 2.OL
Duratec-HE (M14) (Removal
and Installation).
2006.0 Fiesta 1212006 Gl49906en
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21 1-00-1 5 Steering System - General Information 21 I -00-1 5
DIAGNOSIS AND TESTING
2. With the road wheels in the straight ahead
position, gently turn the steering wheel to the
1 left and the right to check free play in the
steering linkage.
3. There should be no excessive free play at the
steering wheel rim. If there is excessive free
play, CHECK the tie-rod inner and outer ball
joints, REFER to Tie-Rod Component Test in
this procedure. CHECK the steering column
universal joint, REFER to Steering Column
Universal Joint Component Test in this
procedure. If there is no free play in the tie-rod
and the steering column, install a new steering
gear.
REFER to: Steering Gear (211-02 Power
Steering, Removal and installation).
Tie-Rod
A CAUTI0N:The steering gear boots must be
handled carefully to avoid damage. Use
new steering gear boot clamps when
installing the steering gear boots.
N0TE:Noises such as knocks, which may appear
to originate from the steering linkage, may also be
( , generated by front suspension components.
1. Raise and support the vehicle. REFER to:
(1 00-02 Jacking and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
3m ACAUTION:T~ prevent damage to the
steering linkage, turn the steering wheel to move the steering linkage to the steering
lock stop.
Turn the steering wheel to position the steering
linkage against the right-hand steering lock stop.
4. N0TE:To isolate the steering gear design
clearance, check the right-hand tie-rod with
the steering held against the right-hand
steering lock stop.
With the aid of another technician holding the
steering against the right-hand steering lock
stop, firmly grasp the right-hand road wheel and
apply a rocking motion to check for any free play
in the tie-rod.
5. Detach the steering gear boot from the steering
gear body and check for free play at the tie-rod
inner ball joint.
2. Firmly grasp the road wheel and apply a rocking 6. If there is free play at the tie-rod inner ball joint,
motion to check for any free play in the wheel
install a new tie-rod.
bearing or suspension components.
REFER to: Tie Rod (211-03 Steering Linkage,
Removal and installation).
7. If there is free play at the tie-rod end, install a
new tie-rod end.
REFER to: Tie Rod End (21 1-03 Steering
Linkage, Removal and Installation).
2006.0 Fiesta 1212006 GI 49906en
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21 1-02-2 Power Steering 21 1-02-2
SPECIFICATIONS
Toraue S~ecifications
Description
Steering gear mounting bolts
Power steering line to steering gear valve body
clamp retaining bolt
Power steering line bracket to steering gear
retaining bolt
Power steering line to cylinder head support bracket
retaining bolt (Duratec)
Power steering line to accessory drive belt support 25
bracket retaining bolt (Duratec)
Power steering lines to transaxle bracket retaining
bolt
- vehicles with 1.6L Duratorq-TDCi (DV) Diesel
I Power steering supply hose to engine block (rear) I 25 I 18 I - I
Power steering line to transmission housing
retaining bolt
Power steering line to engine block (front)
- vehicles
with
1.4L Duratorq-TDCi (DV) Diesel without air
conditioning
Power steering line to power steering pump union
- vehicles with 1.3L Duratec-8V (Rocam)
Power steering line to power steering pump union
- vehicles with 1.4L Duratec-I 6V (Sigma), 1.6L
Duratec-1 6V (Sigma) or 2.OL Duratec-HE (M14)
Power steering line to power steering pump union
- vehicles with 1.4L Duratorq-TDCi (DV) Diesel
Power steering line to power steering pump union
- vehicles with 1.6L Duratorq-TDCi (DV) Diesel
Power steering pump to steering gear pressure line
support bracket to inlet manifold retaining nut
-
vehicles with 2.OL Duratec-HE (M14)
Power steering pump retaining bolts - vehicles with
1.3L Duratec-8V (Rocam)
Power steering pump retaining bolts - vehicles with
1.4L Duratec-1 6V (Sigma), 1.6L Duratec-1 6V
(Sigma) or 2.OL Duratec-HE (M14)
Power steering pump retaining bolts - vehicles with
1.4L Duratorq-TDCi (DV) Diesel
Power steering pump retaining nuts
- vehicles with
1.6L Duratorq-TDCi (DV) Diesel
Power steering fluid cooler line to front bumper left-
hand retaining bolt
Power steering fluid cooler line to front bumper
right-hand retaining bolt
2006.0 Fiesta 1212006 GI 05647en
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21 1-02-5 Power Steering 21 1-02-5
REMOVAL AND INSTALLATION
Power Steering Pump - 1.25L Duratec-I 6V (Sigma)/l.4L
I Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma), Vehicles
With: Air
Conditioning(l3 434 0)
7 I Removerllnstaller, Hose
632
Clamp
303-397 (24-003)
Wrench, Hydraulic Line Union
"-269 (13-027)
Removal
2. Detach the power steering line from the
power steering pump mounting bracket.
3. Detach the power steering line bracket from
the cylinder head.
1. Detach the coolant expansion tank from the
wheelhouse assembly and position
it to one
side.
1. Remove the retaining bolt. 4. Remove the accessory drive belt.
2. Release the retaining clip. For additional information, refer to: Power
Steering Pump Belt
- 1.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma), Vehicles
With: Air Conditioning
(303-05 Accessory
Drive, Removal and Installation).
5. Disconnect the power steering fluid reservoir
return hose quick release coupling, from
either the power steering fluid cooler or the
power steering reservoir return hose.
1. Press the power steering fluid reservoir return
hose quick release coupling locking tangs.
2. Disconnect the power steering fluid reservoir
return hose quick release coupling.
2006.0 Fiesta 1212006 G91963en
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21 1-02-1 0 Power Steering 21 1-02-1 0
REMOVAL AND INSTALLATION
Power Steering Pump - 2.OL Duratec-HE (M14)
f
I I Remover, Power Steering I
1 I Installer, Camshaft Pulley 1
7 I Removerllnstaller, Cooling I
1. Remove the right-hand headlamp assembly.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation).
2. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive Belt
- 2.OL Duratec-HE
(M14) (303-05 Accessory Drive, Removal
and Installation).
I
3. Detach the power steering pump to steering
, gear pressure line from the intake manifold. I
1 4. Lower the vehicle.
5. Remove the components in the order
indicated in the following
illustration(s) and
table(s).
2006.0 Fiesta 1212006 G428496en
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21 1 -02-1 4 Power Steering 21 1 -02-1 4
REMOVAL AND INSTALLATION
Power Steering Pump to Steering Gear Pressure Line - 1.25L
Duratec-1 6V (Sigma), Vehicles With: Air
Conditioning(13 440 0)
Special Tool(s)
211-188 (13-015)
Detach the power steering line bracket from
the power steering pump mounting bracket.
622
I I 1 3. N0TE:Note the position of the power steering
Socket, Hydraulic Line Union
!:!-269 (I 3-027)
I I line to aid installation.
Removal
All vehicles
1. Detach the coolant expansion tank from the
wheelhouse assembly and position
it to one
side.
I. Remove the retaining bolt.
2. Release the retaining clip.
Detach the power steering line brackets from
the cylinder head.
4. Raise and support the vehicle.
For additional information, refer to: Jacking
(1 00-02 Jacking and Lifting, Description
and Operation)
I Lifting (1 00-02 Jacking and Lifting,
Description and Operation).
2. N0TE:Note the position of the power steering 5m &AUTION:Do not disconnect the power
line to aid installation.
steering pump pressure adapter from the
power steering pump. f ', .
Using the special tool, disconnect the power
steering line from the power steering pump
pressure adapter.
2006.0 Fiesta 1212006 ' G91965en
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21 1-02-20 Power Steering 211 -02-20
REMOVAL AND INSTALLATION
Power Steering Pump to Steering Gear Pressure Line - 2.OL
Duratec-HE (M14) RHD
Special Tool(s)
I
- -
I Remover, Power Steering I
General Equipment 3.
Remove the air cleaner intake pipe resonator.
1. Remove the air cleaner intake pipe duct
retaining bolts.
2. Remove the air cleaner intake pipe and air
cleaner intake pipe duck assembly.
3. Detach the air cleaner intake pipe resonator
from the radiator grille opening panel.
Transmission jack
1. Remove the right-hand headlamp assembly. 5. N0TE:Make sure that the road wheels are in
For additional information, refer to: the
straight ahead position.
4.
Remove the battery tray.
Materials
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation). For additional information, refer
to: Battery
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-1 2
Intake Air Distribution and Filtering,
Removal and Installation).
Name
Specification Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
2006.0 Fiesta 1212006 G458165en
1 Grease I SA-M 1 C9 1 07-A and Installation).
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