engine FORD FIESTA 2007 Workshop Manual

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-83 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-83
REMOVAL
7. Disconnect the fuel return line quick release 10. Detach the power steering fluid reservoir
coupling. from the
bracket and position
it to one side.
For additional information, refer to: Quick
Release Coupling
(31 0-00 Fuel System -
General Information, General Procedures).
8. Disconnect the fuel supply line quick release
coupling.
For additional information, refer to: Quick
Release Coupling
(310-00 Fuel System -
General Information, General Procedures).
9. Detach the fuel line and the degas line from
the intake manifold.
Remove the cable tie.
11. Using the special tool, disconnect the
degas hose from the cylinder head.
12. Detach the coolant expansion tank from
the bracket and position
it to one side.
2006.0 Fiesta 1212006 G380458en
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Engine - 1.25L Duratec-1 6V (Sigma)llm4L
Duratec-I 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
REMOVAL
13. Disconnect the low pressure evaporate 16. Using the special tool, disconnect the
emission
(EVAP) hose from the EVAP valve. coolant hose from the coolant distribution
housing.
14. Detach the brake booster vacuum line from
the intake manifold.
17. Disconnect the heated oxygen (HOZS)
sensor electrical connector.
15. Using the special tool, disconnect the
coolant hose from the coolant distribution
18. Disconnect the catalyst monitor sensor
housing. electrical connector.
2006.0 Fiesta 1212006 G380458en
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Engine - 1.25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)/l.6L Duratec-I 6V (Sigma)
REMOVAL
19. Disconnect the power steering pressure 22.
Disconnect the engine wiring harness
(PSP) switch electrical connector. electrical
connector.
I
20. Detach the power steering line support 23. Disconnect
the EVAP electrical connector.
bracket from the cylinder head.
24. Disconnect the knock sensor (KS) electrical
21. Detach the power steering line from the connector.
power steering pump mounting bracket.
2006.0 Fiesta 121200'6 G380458en
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Engine - 1.25L Duratec-1 6V (Sigma)lIl4L
303-01 A-86 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
303-01 A-86
REMOVAL
25. Disconnect the generator electrical
connectors. 29. Detach the engine ground cable from the
transaxle.
J
26. Remove the right-hand headlamp assembly.
30. Remove the engine wiring harness support
For additional information, refer to: brackets.
Headlamp Assembly
(41 7-01 Exterior
Lighting, Removal and Installation).
27. Disconnect the engine coolant temperature
(ECT) electrical connector.
28. Disconnect the electronic ignition (El) coil
electrical connector. 31.
Disconnect the turbine shaft speed (TSS)
sensor electrical connector.
2006.0 Fiesta 1212006 G380458en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma) - ---
REMOVAL
32. Detach the ground cable from the transaxle. 35.
Disconnect the transmission range (TR)
sensor electrical connector.
33. Disconnect the transaxle breather hose.
36. Detach the selector lever cable from the
transaxle.
34. Disconnect the transaxle wiring harness
electrical connector.
37. Detach the selector lever retaining bracket
from the transaxle.
2006.0 Fiesta 1212006 G380458en
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Engine - 1.25L Duratec-1 6V (Sigma)llI4L
303-01 Am88 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303101 A-88
REMOVAL
38. Disconnect the vehicle speed (VSS) sensor
40. Disconnect the oil pressure switch
electrical connector. electrical connector.
/
39. N0TE:Mark the position of the transmission
fluid cooler supply line and the
transmission fluid cooler return line.
Disconnect the transmission fluid cooler
lines from the transaxle.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
41. Raise and support the vehicle.
For additional information, refer to: Lifting
(1 00-02 Jacking and Lifting, Description
and Operation).
42. Disconnect the crankshaft position (CKP)
sensor electrical connector.
43. Disconnect the ignition switch to starter
motor solenoid and battery to starter motor
solenoid cables.
2006.0 Fiesta la2006 G380458en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-89 Duratec-1 6V (Sigma)ll.GL Duratec-1 6V (Sigma) 303-01 A-89
REMOVAL
44m ACAUTION:~~~~ bending of the exhaust Vehicles with air conditioning
I flexible pipe may cause damage resulting 47.
Disconnect the air conditioning (NC)
, in failure. low-pressure cutoff switch electrical
Support the exhaust
flexible pipe with a connector.
suitable support
wrap or suitable splint.
48. Disconnect the NC compressor clutch
45. Detach the exhaust flexible pipe from the electrical connector.
catalytic converter.
Discard the nuts and the gasket.
46. Remove the accessory drive belt.
For additional information, refer to:
Accessory Drive
Belt - I .4L Duratec-I 6V
(Sigma)ll .6L Duratec-1 6V (Sigma),
Vehicles With: Air Conditioning (303-05
Accessory Drive, Removal and
Installation)
I Accessory Drive Belt - I .4L Duratec-I 6V
(Sigma)ll .6L Duratec-1 6V (Sigma),
Vehicles Without: Air Conditioning
(303-05 Accessory Drive,
Removal and
Installation).
49. Disconnect the NC high-pressure cutoff
switch
electrical connector.
2006.0 Fiesta 1212006 G380458en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 Am90 Duratec-I 6V (Sigma)ll.GL Duratec-1 6V (Sigma) 303-01 A-90
REMOVAL
50. Detach the AIC compressor from the See - Transmission Fluids.
cylinder block and position it to one side.
All vehicles
53. Using the special tool, detach the power
steering line from the power steering pump.
51. Detach the power steering line support For
additional information, refer to: Health
bracket from the engine block. and
Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
Allow the fluid to drain into a suitable
container.
52. Disconnect the power steering line from
the steering pump.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation). For
additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
2006.0 Fiesta 1212006 G380458en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
REMOVAL
54. Disconnect the cooling fan motor and 57. Using the special tool, disconnect the
. cooling fan resistor electrical connectors. coolant
hose from the distribution pipe.
55. Remove the cooling fan motor and shroud. 58. Detach the lower arm from the wheel
1. Release the cooling fan motor and shroud knuckle on both sides.
from the retaining brackets. Remove
the heat shield.
2. Push the cooling fan motor and shroud
upwards and then downwards to remove.
Asupport the halfshaft. The inner joint 56. Using the special tool, disconnect the
must not be bent more than 18 degrees.
coolant hose from the radiator.
The outer joint must not be bent more than
'i
45 degrees.
59. CAUTIONS:
ADO not damage the halfshaft seal.
N0TE:Plug the transaxle to prevent fluid loss or
dirt ingress.
For additional information, refer to: Health and
Safety Precautions
(1 00-00 General Information,
Description and Operation).
See
- Transmission Fluids.
Using a suitable tire lever, detach the
left-hand halfshaft from the transaxle and
secure
it to one side.
2006.0 Fiesta 1212006 G380458en
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Engine - I .25L Duratec-1 6V (Sigma)llI4L
303-01 Am92 Duratec-1 6V (Sigma)lll6L Duratec-1 6V (Sigma) 303-01 Am92
REMOVAL
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
Discard the snap ring.
60. CAUTIONS:
Asupport the halfshaft. The inner joint
must not be bent more than
18 degrees.
The outer joint must not be bent more than
45 degrees.
ADO not damage the halfshaft seal.
See - Transmission Fluids.
1 61. Remove the engine support insulator.
N0TE:Plug the transaxle to prevent fluid loss or
dirt ingress.
62m ACAUTION:D~ not support the engine
For additional information, refer to: Health and directly on the oil pan.
Safety Precautions (1 00-00 General Information, N0TE:Using suitable securing straps, secure the
Description and Operation).
enaine and the transaxle on a workshop table. - See - Transmission Fluids. Using suitable wooden blocks, support the
Detach the right-hand halfshaft and the
engine and transaxle assembly.
intermediate shaft from the transaxle and
secure
it to one side.
Discard the center bearing cap and locknuts.
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
63. Remove the engine rear mount nut. ('- ;!
2006.0 Fiesta 1212006 G380458en
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