engine FORD FIESTA 2007 Workshop Manual

Engine - 1.25L Duratec-1 6V (Sigma)lIl4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
REMOVAL
19. Disconnect the EVAP electrical connector. 22.
Disconnect the knock sensor (KS) electrical
connector.
20. Disconnect the low pressure evaporate
emission (EVAP) hose from the EVAP valve. 23.
Disconnect the generator electrical
connectors.
21. Detach the brake booster vacuum line from
the intake manifold. 24.
Remove the right-hand
headlamp assembly.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation).
25. Disconnect the air conditioning
(AIC)
lower-pressure cut-off switch electrical
connector.
2006.0 Fiesta 1212006 GI 131 63en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll.GL Duratec-1 6V (Sigma)
REMOVAL
26. Remove the engine wiring harness support
29. Detach the power steering line support
bracket. bracket from the cylinder head.
f
27. Disconnect the engine coolant temperature
30. Detach the power steering line from the
(ECT) electrical connector.
power steering pump mounting bracket.
28. Disconnect the electronic ignition (El) coil
31. Disconnect the engine ground cable.
electrical connector.
32. Raise and support the vehicle.
For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
and Operation).
2006.0 Fiesta 1212006 GII 31 63en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-I 6V (Sigma)/l .6L Duratec-16V (Sigma)
REMOVAL
33. Disconnect the NC compressor clutch 36. Disconnect the crankshaft position (CKP)
electrical connector. sensor
electrical connector.
34. Disconnect the NC high-pressure cut-off 37. Disconnect the reversing lamp switch
switch electrical connector. electrical connector.
35. Disconnect the oil pressure switch
electrical connector. 38. Disconnect the ignition switch to starter
motor solenoid and battery to starter motor
solenoid cables.
39m ACAUTION:~~~~ bending of the exhaust
flexible pipe may cause damage resulting
in failure.
2006.0 Fiesta IZIZOO~ G113163en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-76 Duratec-1 6V (Sigma)lll6L Duratec-1 6V (Sigma) 303-01 A-76
REMOVAL
Support the exhaust flexible pipe with a
suitable support wrap or suitable splint. 43.
Detach the power steering line support
bracket from the engine block.
/' -
40. Detach the exhaust flexible pipe from the
44. Disconnect the power steering line from
catalytic converter. the steering pump.
Discard the nuts and the gasket.
Allow the fluid to drain into a suitable
container.
41. Remove the accessory drive belt.
For additional information, refer to: 45.
Using the special tool, detach the power
Accessory Drive Belt
- I .4L Duratec-16V steering line from the power steering pump.
(Sigma)ll.GL Duratec-1 6V (Sigma), Allow the fluid to drain into a suitable
Vehicles With: Air Conditioning (303-05 container.
Accessory Drive, Removal and
Installation).
42. Detach the
AIC compressor from the
cylinder block and position
it to one side.
2006.0 Fiesta 1212006 GII 31 63en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-77 Duratec-1 6V (Sigma)ll .6L
Duratec-1 6V (Sigma) 303-01 A-77
REMOVAL
46. Disconnect the cooling fan motor and 49. Using the special tool, disconnect the
cooling fan resistor electrical connectors. coolant
hose from the distribution pipe
47. Remove the cooling fan motor and shroud. 50. Detach the lower arm from the wheel -
1. Release the cooling fan motor and shroud knuckle on both sides (right-hand side
from the retaining brackets. shown).
2. Push the coolingfan motor and shroud Remove the heat shield.
upwards and then downwards to remove.
I I 51. CAUTIONS:
48. Using the special tool, disconnect the Asupport the halfshaft. The inner joint
coolant hose from the radiator.
must not be bent more than
18 degrees.
The outer joint must not be bent more than
45 degrees.
ADO not damage the halfshaft oil seal.
N0TE:PIug the transaxle to prevent oil loss or dirt
ingress.
Using the special tool, detach the left-hand
halfshaft from the transaxle and secure it
to
one side.
Allow the oil to drain into a suitable container.
2006.0 Fiesta 1212006 GI 131 63en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01A-78 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303=01 A178
REMOVAL
Discard the snap ring.
53. Remove the engine support insulator.
52. CAUTIONS: Vehicles with automated gearshift
AUPPO~~ the halfshaft. The inner joint 54. Remove the gearshift actuator cover. must not be bent more than 18 degrees.
The outer joint must not be bent more than
45 degrees.
ADO not damage the halfshaft oil seal.
N0TE:Plug the transaxle to prevent oil loss or dirt
ingress.
Detach the right-hand halfshaft and the
intermediate shaft from the transaxle and
secure
it to one side.
Discard the center bearing cap and locknuts.
Allow the oil to drain into a suitable container.
55.
Disconnect the gearshift actuator electrical
connector (colored black).
2006.0 Fiesta 1212006 GII 31 63en
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Engine - 1.25L Duratec-I 6V (Sigma)llm4L
303-01A-79 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01 A-79
REMOVAL
56. Disconnect the gearshift actuator electrical Remove the spring clip.
, connector (colored gey).
59. Remove the gearshift cables cover.
57m ACAUTION:I brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
Disconnect the clutch slave cylinder supply
line.
Remove the spring clip.
Vehicles without automated gearshift
58' ACAUTION:~ brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
Disconnect the clutch slave cylinder supply
line.
60. Detach the gearshift cables from the
transaxle.
Detach the gearshift cables and the selector
cable from the selector levers.
Turn the abutment sleeve clockwise and
detach the cables from the bracket.
All vehicles
'Irn ~CAUTION:DO not support the engine
directly on the oil pan.
2006.0 Fiesta 12/2oo6 G113163en
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Engine - 1.25L Duratec-1 6V (Sigma)ll14L
Duratec-I 6V (Sigma)ll16L Duratec-1 6V (Sigma)
REMOVAL
N0TE:Using suitable securing straps, secure the Discard the nuts.
engine and the transaxle on a workshop table.
Using suitable wooden blocks support the
engine and transaxle assembly.
65. Raise the vehicle and remove the engine
and transaxle assembly.
66. Using the special tool, attach the engine
62. Remove the battery tray support bracket. and transaxle
assembly to the engine hoist.
63. Remove the engine rear mount.
Discard the nuts.
64. Remove the engine front mount.
67. Remove the starter motor and the transaxle
left-hand retaining bolt.
-
2006.0 Fiesta 1212006 G113163en
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Engine - 1.25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)ll .6L Duratec-I 6V (Sigma)
REMOVAL
68. Remove the transaxle right-hand retaining
bolt.
69. Remove the transaxle lower retaining bolts.
70. Remove the transaxle from the engine.
2006.0 Fiesta 1212006 GI1 31 63en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-0 I Am82 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
303-01 Am82
REMOVAL
Lifting Bracket, Engine
303-1 22 (21 -068A)
Engine - Vehicles With: Automatic Transaxle
Special Tool(s) present and may ignite. Failure to follow (.
2. Remove the air cleaner.
622
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V
(Sigma) (303-12 Intake Air Distribution and
Filtering, Removal and Installation).
I I 1 3. Drain the cooling system.
Wrench, Hydraulic Line Union
"-269 (13-027)
I I Remover/lnstaller, Hose I
these instructions may result in personal
injury.
1. Release the fuel system pressure.
For
additional information, refer to: Fuel
System Pressure Release (31 0-00 Fuel
System - General Information, General
Procedures).
General Eaui~ment
I Engine hoist I
I Securing straps I
I Workshop table I
All vehicles
WARNINGS:
A Refer to the Material Safety Data Sheets
for the Automatic Transmission
Fluid
E-AW. Failure to follow this instruction may
result in personal injury. Certain
Transmission and Power Steering fluids
supplied to Ford contain additives which
may cause skin irritation or other skin
reactions after contact.
For
additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
A Do not smoke or carry lighted tobacco or
open flame of any type when working on
or near any
fuel related components.
Highly flammable vapors are always
For additional information, refer to: Cooling
System Draining, Filling and Bleeding -
1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma)llm3L Duratec-8V (Rocam) (303-03A,
General Procedures). ,'
4. Remove the front wheels and tires. C'
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
5. Disconnect the powertrain control module
(PCM) electrical connector.
For
additional information, refer to:
Powertrain
Control Module (PCM) - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma) (303-14
Electronic Engine Controls, Removal and
Installation).
6. Loosen the strut and spring assembly top
mount nuts by three turns on both sides.
--
2006.0 Fiesta 1212006 G380458en
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