engine FORD FIESTA 2007 Workshop Manual

308-03-63 Manual Transmission/Transaxle 308-03-63
INSTALLATION
4. Install the transaxle left-hand retaining bolt. Install the
engine rear mount.
5. Remove the retaining strap. 11. Remove the special tools.
6. Remove the transmission jack.
7. Install the engine and transaxle rear mount
retaining bracket.
12. N0TE:lnstall new exhaust flange nuts and
a new exhaust flange gasket.
Attach the exhaust flexible pipe to the
8. Lower the vehicle. catalytic
converter.
9. Using the special tools, raise the engine and
transaxle assembly.
10. N0TE:Do not tighten the engine rear mount
retaining nuts at this stage.
NOTE:
Install new engine rear mount retaining nuts.
2006.0 Fiesta 1212006 GI1 3293en
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308-03-65 Manual Transmission/Transaxle 308-03-65
INSTALLATION
ADO not damage the halfshaft oil seal. 21. Install the engine support insulator.
/ / AMake sure the snap ring is correctly
seated.
N0TE:lnstall a new snap ring.
Attach the left-hand halfshaft to the
transaxle.
20m ACAUTION:M~~~ sure that the heat shield
is installed to prevent damage to the ball
joint.
N0TE:The lower arm pinch bolt must be installed ' ' from the rear of the wheel knuckle.
22. Install the accessory drive belt cover.
Attach the lower arm to the wheel knuckle
on both sides.
Vehicles without automated gearshift
23. Attach the gearshift cables to the bracket
and turn the abutment sleeves
counterclockwise.
2006.0 Fiesta 1212006 GI 13293en
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308-03-67 Manual Transmission/Transaxle 308-03-67
INSTALLATION
Attach the starter motor electrical connector 34. Tighten the engine rear mount outer
/- . to the starter motor. retaining nuts. /'
31. Lower the vehicle. 35. Tighten the engine rear mount center
32. Tighten the strut spring assembly top retaining nut.
mount nuts on both sides.
36. Install the battery tray support bracket.
33. Install the transaxle upper retaining bolts.
Attach the engine wiring harness bracket to
the transaxle.
2006.0 Fiesta 1212006 GI1 3293en
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308=03=69 Manual Transmission/Transaxle 308=03=69
INSTALLATION
Transaxle - 2.OL Duratec-HE (M14)(16 11 4 0)
i
Special Tool(s)
I I Support Bar, Engine
Adapter for 303-290A
303-290-01 (21 -1 40-01
)
General Equipment , I
@ 21 14005
21 14006
I Retaining strap I
Adapter for 303-290A
303-290-05A (2 1
- 1 40-05A)
Adapter for 303-290A
303-290-06 (21 -1 40-06)
I Transmission jack I
Materials
Name Specification
Installation
1. CAUTIONS:
A~se suitable retaining straps to secure
the transaxle on the transmission jack.
A~ake sure that the two locating dowels
are installed.
Using a suitable transmission jack, install
the transaxle.
Manual transmission
1 fluid
2. Install the transaxle right-hand retaining
bolts.
WSD-M2C200-C
2006.0 Fiesta 1212006 G453417en
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308-03-70 Manual Transmission/Transaxle 308-03-70
INSTALLATION
3. Install the transaxle lower retaining bolts. 9. Using the special tools, raise the engine and
transaxle assembly.
f
4. Install the transaxle left-hand retaining bolt.
10. N0TE:Do not tighten the engine rear mount
retaining nuts at this stage.
N0TE:lnstall new engine rear mount retaining nuts.
Install the engine rear mount.
5. Remove the retaining strap.
6. Remove the transmission jack.
7. Lower the vehicle.
8. Install the engine and transaxle rear mount
retaining bracket. 11. Remove the special tools.
12. N0TE:lnstall new exhaust flange nuts and ,
a new exhaust flange gasket.
2006.0 Fiesta 1212006 G453417en
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308-03-71 Manual Transmission/Transaxle 308-03-71
INSTALLATION
Attach the exhaust flexible pipe to the 15.
Remove the support wrap or suitable splint
catalytic converter. from
the exhaust flexible pipe.
i
3m ACAUTION:~~ brake fluid is spilt on the 16. lnstall the right-hand halfshaft.
paintwork, the affected area must be For additional information,
refer to: Front
immediately washed down with cold water. Halfshaft
RH (205-04 Front Drive
N0TE:Make sure the spring clip is correctly seated. Halfshafts, Removal and Installation).
Connect the clutch slave cylinder supply
17. lnstall the left-hand halfshaft.
line. For additional information,
refer to: Front
lnstall the spring clip. Halfshaft LH (205-04 Front Drive
Halfshafts, Removal and Installation).
18. lnstall the engine support insulator.
14. Raise and support the vehicle. For
additional information, refer to: (I
00-02
Jacking and Lifting)
19. Install the accessory drive belt cover.
Jacking (Description and Operation),
Lifting (Description and Operation).
2006.0 Fiesta 1212006 G453417en
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308-03-73 Manual Transmission/Transaxle 308-03-73
INSTALLATION
27. Attach the power steering high-pressure 30. Tighten the engine rear mount outer
/ line retaining bracket to the transaxle. retaining nuts. I
28. Install the transaxle upper retaining bolts. 31. Tighten the engine rear mount center
retaining nut.
29. Install the engine wiring harness bracket.
32. Install the battery tray support bracket.
33. Install the front wheels and tires.
For additional information, refer to: Wheel
and Tire
(204-04 Wheels and Tires,
Removal and Installation).
- -- -- --
2006.0 Fiesta 1212006 G453417en
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309-00-1 Exhaust System 309-00-1
SECTION 309-00 Exhaust System
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications ........................................................................\
.............................................. 309-00-2
DESCRIPTION AND
OPERATION
Exhaust System ........................................................................\
.......................................... 309-00-4
Exhaust system
- 1.31, 1.41 and 1.61 petrol engines and 1.41 diesel engines ...................... 309-00-4
REMOVAL AND INSTALLATION
Catalytic Converter - 2.OL Duratec-HE (M14) ................................................................... 309-00-6
Exhaust Flexible Pipe
- 2.OL Duratec-HE (M14) ............................................................... 309-00-8
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309-00-2 Exhaust System 309-00-2
SPECIFICATIONS
Lubricants. Fluids. Sealers and Adhesives I Specificat I
Specificat
I ion I
I ion I/- ,
Anti-seize grease I SA-MI C91 I 'c-
Lubricant
Torque Specifications
I Description I Nm I Ibf I Ib-in I
Catalytic converter to exhaust flexible pipe retaining
nuts
- All except vehicles with diesel engine
Catalytic converter to turbocharger retaining nuts
-
Vehicles with I .4L diesel engine
Catalytic converter to turbocharger retaining clamp
- Vehicles with 1.6L diesel engine
Catalytic converter to muffler and tailpipe assembly
clamp retaining nut
- Vehicles with 2.OL engine
Exhaust flexible pipe to catalytic converter clamp
retaining nut
- Vehicles with diesel engine
Exhaust flexible pipe to exhaust manifold retaining
1 nuts
Turbocharger heat shield upper retaining screws
-
Vehicles with I .4L diesel engine
Turbocharger heat shield lower retaining bolts
-
Vehicles with I .4L diesel engine
Catalytic converter heat shield retaining screws
-
Vehicles with I .6L diesel engine
Exhaust flexible pipe to muffler and tailpipe
assembly retaining nuts
- Vehicles with diesel
engine
Catalytic converter support bracket to engine block
retaining nuts
- Vehicles with 1.4L or 1.6L engine
Catalytic converter support bracket to engine block
retaining nuts
- Vehicles with 1.3L or 1.4L diesel
engine
Catalytic converter support bracket to engine block retaining bolts
- Vehicles with I .6L diesel engine
I Catalytic converter to support bracket retaining nuts I 25 I 18 I - 1
Catalytic converter to catalytic converter support
bracket retaining bolts
- Vehicles with 1.6L diesel
engine
Catalytic converter to muffler and tailpipe assembly
retaining nuts
- Vehicles with 1.6L diesel engine
I Heated oxygen sensor (H02S) I 47 I 35 I - I
I Catalytic monitor sensor I 47 I 35 I - I
2006.0 Fiesta 1212006 G149908en
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309-00-3 Exhaust System 309-00-3
SPECIFICATIONS
2006.0 Fiesta 1212006 Gl49908en
Description
Exhaust flexible pipe to front muffler pipe heat shield
retaining bolts
- Vehicles with 1.6L engine
Exhaust flexible pipe clamp retaining nut
- Vehicles
with diesel engine
Rear muffler clamp retaining nuts
- All except
vehicles with diesel engine
Nm
8
47
47
lb-ft
-
35
35
l b-i n
71
-
-
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