engine FORD FIESTA 2007 Workshop Manual

308-0314 Manual Transmission/Transaxle 308-03-4 -- --
SPECIFICATIONS
2006.0 Fiesta 1212006 GII 3289en
Item
Transaxle housing final drive cover retaining bolts
Transaxle to engine retaining bolts
Engine support insulator to engine retaining bolt
Engine support insulator to
subframe retaining bolts
Engine rear mount outer retaining nuts
Exhaust flexible pipe retaining nuts
Wiring harness retaining bracket retaining nut Power steering high-pressure line retaining bracket
retaining bolt
Lower arm ball joint to the wheel knuckle retaining
nut
Engine rear mount center retaining nut
Intermediate shaft center bearing retaining nuts
Strut and spring assembly top mount retaining nuts
Transmission fluid filler plug
Starter motor retaining bolts
Starter motor wiring harness retaining bracket retaining nuts Nm
12
47
48
48
48
44
22
25
52
90
25
48 35
35
20
Ib-ft
9
35
35
35
35
32
16
21
38
66
18
35
26
26
15
I b-in
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
procarmanuals.com

308-03-23 Manual Transmission/Transaxle 308-03-23
REMOVAL
Transaxle - 1.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V
i (Sigma)/l .6L Duratec-1 6V (Sigma)(l6 11 4 0)
I I Support Bar, Engine
Adapter for 303-290A
303-290-0 1 (2 1
- 1 40-0 1 )
21 14002
Adapter for 303-290A
303-290-02 (2 1 -1 40-02)
21 14003
General Equipment I
Adapter for 303-290A
303-290-03A (2 1-1 40-03A)
16089
I Retaining strap I
Remover, Halfshaft
308-256 (1 6-089)
1 Transmission jack I
Removal
All vehicles
1. Remove the air cleaner.
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (303-1 2 Intake Air Distribution and
Filtering, Removal and Installation).
2. Remove the battery tray.
For
additional information, refer to: Battery
Tray (414-01 Battery, Mounting and
Cables,
Removal and Installation).
3. Disconnect the powertrain control module
(PCM) electrical connector.
4. Loosen the strut and spring
assembly top
mount nuts by three turns on both sides.
2006.0 Fiesta 1212006 GI 13290en
procarmanuals.com

308-03-24 Manual Transmission/Transaxle 308-03-24
REMOVAL
5. Install the special tools. 9. Disconnect the reversing lamp switch
electrical connector.
//
I I
6. Remove the transaxle upper retaining bolts.
Detach the engine wiring harness bracket Vehicles with automated gearshift
from the transaxle. 10. Remove the gearshift actuator cover.
7. Remove the front wheels and tires. 11. Disconnect the gearshift actuator electrical
For additional information, refer to: Wheel connector (colored
black).
and Tire
(204-04 Wheels and Tires, Removal
and Installation).
8. Remove the starter motor.
Detach the starter motor electrical connector
from the starter motor.
2006.0 Fiesta 1212006 - Gl13290en
procarmanuals.com

308-03-27 Manual TransmissionlTransaxle 308-03-27
REMOVAL
23. Detach the coolant expansion tank from Discard the gasket.
, . the bracket and position it to one side.
24m ACAUTION:~~ brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
Disconnect the clutch slave cylinder supply
line.
Remove the spring clip.
25. Disconnect the vehicle speed sensor (VSS)
electrical connector (if equipped).
26. Detach the exhaust flexible pipe from the
catalytic converter.
27. Remove the battery tray support bracket.
28. Remove the engine and transaxle rear
mount.
Discard the nuts.
2006.0 Fiesta 1212006 GI1 3290en
procarmanuals.com

308-03-28 Manual Transmission/Transaxle 308-03-28
REMOVAL
29. Using the special tools, lower the engine
and transaxle assembly.
30. Remove the engine and transaxle rear
33. Remove the transaxle right-hand retaining
mount retaining bracket. bolts.
31. Remove the transaxle lower retaining bolts. 34. Remove the transaxle left-hand retaining
bolt.
32. N0TE:Secure the transaxle with a retaining
strap on the transmission jack.
2006.0 Fiesta 1212006 GI I 3290en
procarmanuals.com

308-03-30 Manual Transmission/Transaxle 308-03-30
REMOVAL
Transaxle - 2.OL Duratec-HE (M14)(16 11 4 0)
Special Tool(s)
I I Support Bar, Engine
Adapter for 303-290A
303-290-0 1 (2 1 -1 40-0 1
)
Adapter for 303-290A
303-290-03A (2 1
- 1 40-03A)
21 14003
@ 21 14005
General Equipment
Adapter for 303-290A
303-290-05A (2 1
-1 40-05A)
21 14006
I Retaining strap I
Adapter for 303-290A
303-290-06 (2 1 -1 40-06)
I Transmission jack I
Removal
1. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
2. Remove the battery tray.
For additional information, refer to: Battery
Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
and Installation).
3. Install the special tools.
4. Remove the engine wiring harness bracket.
2006.0 Fiesta 1212006 G453416en
procarmanuals.com

308-03-32 Manual Transmission/'rransaxle 308-03-32
REMOVAL
2. Turn the abutment sleeve clockwise and
detach the cables from the bracket. 17' ACAUTION:~~~~ bending of the exhaust
flexible pipe may cause damage resulting
/
in failure. \.
Support the exhaust flexible pipe with a
suitable support wrap or suitable splint.
13. Remove the accessory drive belt cover.
14. Remove the engine support insulator.
15. Remove the left-hand halfshaft.
For additional information, refer to: Front
Halfshaft LH
(205-04 Front Drive
Halfshafts, Removal and Installation).
16. Remove the right-hand halfshaft.
For additional information, refer to: Front
Halfshaft RH
(205-04 Front Drive
Halfshafts, Removal and Installation).
18. Lower the vehicle.
Igm ACAUTION:~~ brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
Disconnect the clutch slave cylinder supply
line.
Remove the spring clip.
20.
Detach the exhaust flexible pipe from the
catalytic converter.
2006.0 Fiesta 1212006 G453416en
procarmanuals.com

308-03-33 Manual Transmission/Transaxle 308-03-33
REMOVAL
Discard the gasket.
,
23. Using the special tools, lower the engine
and transaxle assembly.
21. Remove the battery tray support bracket.
24. Remove the engine and transaxle rear
mount retaining bracket.
22. Remove the engine and transaxle rear
mount.
Discard the nuts. 25. Raise and support the vehicle. For
additional information, refer to:
(1 00-02
Jacking and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
26. Remove the transaxle lower retaining bolts.
27. N0TE:Secure the transaxle with a retaining
strap on the transmission jack.
2006.0 Fiesta 1212006 G453416en
procarmanuals.com

308-03-35 Manual Transmission/Transaxle 308-03-35
DISASSEMBLY
Transaxle(l6 11 8 8)
- Special Tool(s)
I Remover, Drive Pinion Seal I
15074
I I Separator, Oil Pan
Remover,
Differential Bearing
Cone
205-1 76 (1 5-074)
i
Mounting Stand
303-435 (21 -1 87)
Mounting Bracket,
EngineIDifferential
205-329 (1 5-1 05A)
Special Tool(s)
I I Installer, Extension Housing I
I I Remover, Input Shaft Fifth I
General Equipment
I Blanking plugs
1 Drift I
CAUTIONS:
Use vise protectors.
A Use a copper or plastic mallet to prevent
damage.
1. Using the special tools, mount the transaxle
on the mounting stand.
2. Clean any grease and foreign material from
the input shaft.
2006.0 Fiesta 1212006 G23118en
procarmanuals.com

308-03-62 Manual Transmission/'rransaxle 308-03-62
INSTALLATION
Transaxle - 1.25L Duratec-I 6V (Sigma)/Im4L Duratec-1 6V
(Sigma)/l .6L Duratec-1 6V (Sigma)(l 6 1 14 0)
Special Tool(s)
Support Bar, Engine
303-290A (21
-1 40A)
Adapter for 303-290A 303-290-0
1 (2 1 -1 40-0 1 )
Adapter for 303-290A
303-290-02 (21
-1 40-02)
21 14002
I I I
General Equipment
Retaining strap
I Transmission jack I
Materials
Name Specification
Installation
Manual transmission
1 fluid
All vehicles
I. CAUTIONS:
WSD-M2C200-C
&se suitable retaining straps to secure
the transaxle on the transmission jack.
A~ake sure that the two locating dowels
are installed.
Using a suitable transmission jack, install
the transaxle.
2. Install the transaxle right-hand retaining
bolts.
3. Install the transaxle lower retaining bolts.
-- -- -
2006.0 Fiesta 1212006 GI 13293en
procarmanuals.com