FORD FIESTA 2007 Workshop Manual

303-01 B-89 Engine - 2.OL Duratec-HE (M14) 303-01 B-89
DISASSEMBLY
33. Remove the power steering pump. 36. Remove the coolant pump pulley.
34. Remove the accessory drive belt tensioner. 37. Using the special tools, prevent the
crankshaft pulley from rotating and remove
the crankshaft pulley.
35. Remove the accessory drive belt idler
pulley.
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303-01 B-90 Engine - 2.OL Duratec-HE (M14) 303-01 B-90
DISASSEMBLY
38. Remove the engine front cover.
39. Detension the timing chain. Remove
the camshaft sprockets and the
timing chain.
f
41. Remove the timing chain guides.
I. Unlock the timing chain tensioner ratchet.
2. Apply pressure to the timing chain guide. 42. Remove the timing chain tensioner.
3. Lock the timing chain tensioner with a
suitable piece of wire.
40. N0TE:Hold each camshaft by the hexagon
with an open-ended wrench to stop it from
rotating.
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303-01 B-91 Engine - 2.OL Duratec-HE (M14) 303-01 B-91
DISASSEMBLY
43. Remove the oil pump chain guide. 2. Remove the oil pump chain and the oil pump
sprocket.
I
44. Remove the oil pump chain tensioner. 47. Remove the front friction washer (if
equipped).
Discard the friction washer.
45.
Using the special tools, loosen the oil pump
sprocket retaining bolt.
46. Remove the oil pump chain.
48. Remove the crankshaft sprocket.
1. Remove the oil pump sprocket retaining bolt. 49, Remove the rear friction washer (if
equipped).
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303-01 B-92 Engine - 2.OL Duratec-HE (M14) 303-01 B-92
DISASSEMBLY
Discard the friction washer. Discard the gasket.
50. CAUTIONS: 53. Remove the knock sensor (KS).
A~eep the camshaft bearing caps in order I - -
for installation.
A~emove the camshaft bearing caps in the
sequence shown.
N0TE:Working in several stages, release each
camshaft bearing cap retaining bolt two turns at
a
time.
Remove the camshaft bearing caps.
Remove the camshafts.
' ACAUTION:K~~~ the valve tappets in
order for installation.
Remove the valve tappets.
52m ACAUTION:R~~~~~ the cylinder head
bolts in the sequence shown.
Remove the cylinder head.
54. Remove the coolant pump.
Discard the O-ring seal.
55. Remove the thermostat housing.
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303-01 B-93 Engine - 2.OL Duratec-HE (M14) 303-01 B-93
DISASSEMBLY
Discard the gasket. 59. Using
the special tool, lock the flywheel in
position.
56. Remove the crankcase vent oil separator.
60. Remove the flywheel.
Discard the bolts.
57.
Remove the oil filter adapter.
Discard the gasket.
61.
Remove the special tool.
62. Remove the oil pan.
58. Remove the clutch disc and pressure plate.
For additional information, refer to: Clutch
Disc and Pressure 'late (308-01 Clutch, 63. Remove the crankshaft rear seal carrier.
Removal and Installation).
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303-01 B-94 Engine - 2.OL Duratec-HE (M14) 303-01 B-94
DISASSEMBLY
Discard the seal carrier.
64. Remove the oil pump.
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303-01 5-95 Engine - 2.OL Duratec-HE (M14) 303-01 5-95
ASSEMBLY
Engine(21 134 8)
, Special Tool(s)
I 1 Alignment Plate, Camshaft I
15030A
20507202
Removerllnstaller, Hose
Universal Flange Holding
Wrench
205-072
(1 5-030A)
Adapter for 205-072 205-072-02 (1 5-030A-02)
Clamp
303-397 (24-003) Special
Tool(s)
I Pliers,
Valve Stem Seal
General Equipment
I Engine hoist
1~6 x 18 mm bolt 1
I Straight edge I
Materials
Name Specification
I Silicone Sealant I WSE-M4G323-A4 I
I Hypoid Gear Oil I SQM-2C9002-AA I
Assembly
1. Install the oil pump.
Tighten the bolts in the sequence shown in
two stages.
Stage I:
10 Nm.
Stage2:23Nm.
*' ACAUTION:DO not remove the the
installation sleeve before installation.
N0TE:A new crankshaft rear seal carrier is
supplied preassembled with an installation sleeve
that must be removed following installation.
N0TE:lnstall a new crankshaft rear seal carrier.
Install the crankshaft rear seal carrier.
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303-01 B-96 Engine - 2.OL Duratec-HE (M14) 303-01 B-96
ASSEMBLY
Tighten the bolts in the sequence shown. 7. N0TE:lnstall new flywheel bolts.
Install the flywheel.
Clean the mating faces of the cylinder block
I
and the oil pan with a suitable metal surface
cleaner.
8. Using the special tool, lock the flywheel in
position.
N0TE:lnstall the oil pan within 10 minutes
of applying the sealant and tighten the
retaining bolts within a further
5 minutes.
Apply a
3 mm bead of sealant to the oil pan.
9. Tighten the flywheel bolts.
Tighten the bolts in the sequence shown in
three stages.
5. Using a suitable straight edge, align the oil Stage 1: 50 Nm.
pan to the cylinder block mating face on the Stage 2: 80 Nm.
timing chain side. Stage 3: 11 2 Nm. I I
6. Tighten the oil pan retaining bolts.
Tighten the bolts in the sequence shown.
l I. -.
10. Remove the special tool.
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303-01 B-97 Engine - 2.OL Duratec-HE (M14) 303-01 B-97
ASSEMBLY
11. lnstall the clutch disc and pressure plate. 15. N0TE:lnstall a
new thermostat housing
'. For additional information, refer to: Clutch gasket.
Disc and Pressure Plate (308-01 Clutch, Install
the thermostat housing.
Removal and Installation).
12.
N0TE:lnstall a new oil filter adapter gasket.
lnstall the oil filter adapter.
13. lnstall the crankcase vent oil separator. 16.
N0TE:lnstall a
new coolant pump O-ring.
lnstall the coolant pump.
17.
N0TE:lnstall new cylinder head bolts and
gasket.
14.
N0TE:Rotate the knock sensor (KS) as far Install
the cylinder head.
counter-clockwise as possible without
it Tighten the cylinder head bolts in five stages. touching the crankcase vent oil separator. Stage I: 5 Nm.
lnstall the KS. stage 2: 15 Nm.
Stage 3: 45 Nm.
Stage 4: 90 degrees.
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303-01 B-98 Engine - 2.OL Duratec-HE (M14) 303-01 B-98
ASSEMBLY
Stage 5: 90 degrees. Stage 2: 16 Nm.
18. N0TE:Only rotate the crankshaft in its
21. Install the special tool.
normal direction of rotation.
Rotate the crankshaft until piston No.
I is
approximately
45 degrees before top dead
center (TDC).
19. Install the valve tappets.
20m &~~~l~~:lnstall the camshafts
approximately at valve overlap position on
cylinder No.
4.
Install the camshafts.
Working in several stages, evenly tighten the
camshaft bearing cap bolts in the sequence
shown, one half turn at a time.
Goat the camshaft bearing caps with oil.
Tighten the bolts in two stages.
Stage I: 7 Nm.
22. N0TE:lnstall a new rear friction washer.
Install the rear friction washer.
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