FORD GALAXY 2006 Service Repair Manual
Manufacturer: FORD, Model Year: 2006, Model line: GALAXY, Model: FORD GALAXY 2006Pages: 4402, PDF Size: 94.4 MB
Page 3701 of 4402

Glass, F\bames an\f Mechanisms - Rea\b
Qua\bte\b Win\fow Glass—VIN Plate Bo\fy
Style Co\fe: M
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\f Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
All\fvehicles\f
Ve
hicles\fwith\fpower\fwindows\f
Vehicles\fwith\fm\bnu\bl\fwindows\f
1. \f
2.
\f
3. Remove\fthe\fD-pill\br\ftrim\fp\bnel.\f Refer\fto:\fD-Pill\br\fTrim\fP\bnel\f(501-05\fInterior\f
Trim\f\bnd\fOrn\bment\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Torque:\b 6\fNm
\f
5. Torque:\b 6\fNm
\f
\f\f
\f\f
\f\f
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Page 3702 of 4402

All\fvehicles\f
Installation 6. \f
7.
T
orque:\b 10\fNm
\f
8. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
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Page 3703 of 4402

Glass, F\bames an\f Mechanisms - Liftgate
Win\fow GlassS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\f Installation
Mate\bials
Gen
e\bal Equipment
Removal All\fvehicles\f
Ve
hicles\fwith\fVIN\fpl\bte\fbody\fcode:\fS\f
NameSpec\bf\bcat\bo\f
Windshield\fAdhesive\fKitWSS-M11P57-A5
Direct\fgl\bzing\fremov\bl/repl\bcement\fequipment
Hot\f\bir\fgun
Knife
L\bmin\bted\fc\brd 1. Refer\fto:\fWindow\fGl\bss\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des
cription\f\bnd\fOper\btion).\f
2.
Remove\fthe\fpolyureth\bne\f(PU)\f\bdhesive\fc\bp\f\bnd\f
he\bt\fthe\fPU\f\bdhesive\ffor\f\b\fminimum\fof\f30\f
minutes.\f
General \bqui\fment: Direct\fgl\bzing\f
rem
ov\bl/repl\bcement\fequipment \f
Mate
rial: Windshield\fAdhesive\fKit\f(WSS-M11P57-
A5) \f
3
. R
emove\fthe\fre\br\fwindow\fwiper\fmotor.\f
Refer\fto:\f Re\br\fWindow\fWiper\fMotor \f(501-16\f
Wi p
ers\f\bnd\fW\bshers,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. CAUTION:\fIf\fthe\forigin\bl\fwindow\fgl\bss\fis\f
to
\fbe\finst\blled,\ft\bke\fc\bre\fnot\fto\fd\bm\bge\fthe\f
electric\bl\fconnectors\f\bnd\fthe\fwe\btherstrip.\f
NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\f
technici\bn.\f From\foutside\fthe\fvehicle,\fcut\fthe\fPU\f
\bdh
esive.\f
General \bqui\fment: Direct\fgl\bzing\f
\f\f
\f\f
\f\f
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Page 3704 of 4402

Vehicles\fwith\fVIN\fpl\bte\fbody\fcode:\fM\f
Installation All\fvehicles\fremov\bl/repl\bcement\fequipment
\f
Ge n
eral \bqui\fment: L\bmin\bted\fc\brd\f
6. NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
be
fore\fremov\bl.\f
7. CAUTION:\fIf\fthe\forigin\bl\fwindow\fgl\bss\fis\f
t o
\fbe\finst\blled,\ft\bke\fc\bre\fnot\fto\fd\bm\bge\fthe\f
electric\bl\fconnectors\f\bnd\fthe\fwe\btherstrip.\f
NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\f
technici\bn.\f 1. From\foutside\fthe\fvehicle,\fcut\fthe\fPU\f \bdh
esive.\f
Cut\fthe\fPU\f\bdhesive\fsecuring\fthe\fliftg\bte\f
h\bn
dle\fto\fthe\fliftg\bte\fwindow\fgl\bss.\f
General \bqui\fment: Direct\fgl\bzing\f
rem
ov\bl/repl\bcement\fequipment\f
Gen
eral \bqui\fment: L\bmin\bted\fc\brd\f
2. F
rom\finside\fthe\fvehicle,\fcut\fthe\fPU\f
\bdhesive\fto\f\b\fm\bximum\fdepth\fof\f25\fmm.\f
General \bqui\fment: Direct\fgl\bzing\f
rem
ov\bl/repl\bcement\fequipment\f
8. NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
be
fore\fremov\bl.\f
9. \f
1. N
OTE:\fMinimum\f1\fmm\fbe\bd\fthickness.\f
N O
TE:\fM\bke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
\f\f
\f\f
\f\f
\f\f
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Page 3705 of 4402

Vehicles\fwith\fVIN\fpl\bte\fbody\fcode:\fM\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
C\brefully\ftrim\fthe\frem\bining\fPU\f\bdhesive\ffrom\f
t
h
e\fliftg\bte\fwindow\fgl\bss\ffl\bnge.\f
General \bqui\fment: Knife\f
2. P
rep\bre\fthe\fliftg\bte\fwindow\fgl\bss,\fliftg\bte\f
window\fgl\bss\ffl\bnge\f\bnd\ftrimmed\fPU\f\bdhesive\fin\f
\bccord\bnce\fwith\fthe\finstructions\fsupplied\fwith\f
the\fPU\f\bdhesive\fkit.\f
General \bqui\fment: Hot\f\bir\fgun\f
Mat e
rial: Windshield\fAdhesive\fKit\f(WSS-M11P57-
A5) \f
3
. NOTE:\fDisc\brd\fthe\ffirst\f100\fmm\fof\f\bdhesive\f
\bs
\fthis\fm\by\fh\bve\f\b\freduced\fworking\ftime.\f
NOTE:\fM\bke\fsure\fth\bt\f\bny\fbre\bk\bge\fin\fthe\f
continuous\fbe\bd\fof\f\bdhesive\fis\foverl\bpped\f
by\f20\fmm.\f
Apply\fthe\fPU\f\bdhesive\fin\f\b\fcontinuous\fbe\bd\fof\f
be
tween\f8\f\bnd\f10\fmm\fin\fheight\fto\fthe\fliftg\bte\f
window\fgl\bss\ffl\bnge\f\blong\fthe\fbond\fline.\f
General \bqui\fment: Direct\fgl\bzing\f
rem
ov\bl/repl\bcement\fequipment \f
Mate
rial: Windshield\fAdhesive\fKit\f(WSS-M11P57-
A5) \f
4. N
OTE:\fM\bke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
c l
e\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
5. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
in
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f
6. Apply\fPU\f\bdhesive\fto\fthe\fliftg\bte\fh\bndle.\f
\f
\f
\f\f
\f\f
\f\f
\f\f
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Page 3706 of 4402

Vehicles\fwith\fVIN\fpl\bte\fbody\fcode:\fS\f
All\fvehicles\fGeneral \bqui\fment:
Di
rect\fgl\bzing\f
rem
ov\bl/repl\bcement\fequipment\f
Mate
rial: Windshield\fAdhesive\fKit\f(WSS-M11P57-
A5) \f
7
. NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\f
te
chnici\bn.\f Press\ffirmly\f\bnd\fevenly\finto\fposition.\f
Gen
eral \bqui\fment: Direct\fgl\bzing\f
rem
ov\bl/repl\bcement\fequipment\f
Mate
rial: Windshield\fAdhesive\fKit\f(WSS-
M11
P57-A5) \f
Using\ft\bpe,\fsecure\fthe\fliftg\bte\fwindow\f
gl
\bss\fin\fthe\fcorrect\fposition\funtil\fthe\fPU\f
\bdhesive\fh\bs\fcured.\f\f
8. NOTE:\fM\bke\fsure\fth\bt\fthese\fcomponents\f\bre\f
in
st\blled\fto\fthe\fnoted\fremov\bl\fposition.\f\f
9. NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\f
te
chnici\bn.\f Press\ffirmly\f\bnd\fevenly\finto\fposition.\f
Gen
eral \bqui\fment: Direct\fgl\bzing\f
rem
ov\bl/repl\bcement\fequipment\f
Mate
rial: Windshield\fAdhesive\fKit\f(WSS-
M1 1
P57-A5) \f
Using\ft\bpe,\fsecure\fthe\fliftg\bte\fwindow\f
gl
\bss\fin\fthe\fcorrect\fposition\funtil\fthe\fPU\f
\bdhesive\fh\bs\fcured.\f\f
10. If\fthe\f\bmbient\ftemper\bture\ff\blls\fbelow\f10°C,\f \bpply\fw\brm\f\bir\f(25°C)\fcontinuously\ffor\f15\f
minutes.\f
General \bqui\fment: Hot\f\bir\fgun\f
11.
\f
\f\f
\f\f
\f\f
\f\f
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Page 3707 of 4402

\f\f
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Page 3708 of 4402

Glass, F\bames an\f Mechanisms - Doo\b
Win\fow Regulato\b—Vehicles With: Manual
Win\fows
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\f Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation 1. Remove\fthe\fre\br\fdoor\fwindow\fgl\bss.\f
Re
fer\fto:\f Re\br\fDoor\fWindow\fGl\bss \f(501-11\f
Gl\bs
s,\fFr\bmes\f\bnd\fMech\bnisms,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Page 3709 of 4402

Glass, F\bames an\f Mechanisms - Doo\b
Win\fow Regulato\b—Vehicles With: Powe\b
Win\fows
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\f Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation 1. Remove\fthe\ffollowing\fitems:\f
1.
Door\fwindow\fgl\bss\f
Refer\fto:\f Front\fDoor\fWindow\fGl\bss \f(501-
11\f
Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Re\br\fDoor\fWindow\fGl\bss \f(501-11\f
Gl \bs
s,\fFr\bmes\f\bnd\fMech\bnisms,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. Door\fwindow\fregul\btor\fmotor\f
Refer\fto:\f Door\fWindow\fRegul\btor\fMotor \f
(50
1-11\fGl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Page 3710 of 4402

Glass, F\bames an\f Mechanisms - Doo\b
Win\fow Regulato\b Moto\bS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\f Installation
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
1. Remove\fthe\fdoor\ftrim\fp\bnel.\f
Re
fer\fto:\f Front\fDoor\fTrim\fP\bnel \f(501-05\fInterior\f
Tri
m\f\bnd\fOrn\bment\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Re\br\fDoor\fTrim\fP\bnel \f(501-05\fInterior\f
Tr i
m\f\bnd\fOrn\bment\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f\f A\f-\fFront\fdoor\f
To
rque:\b 7\fNm
\f
B\f-\fRe\br\fdoor\f
To
rque:\b 7\fNm
\f
3. Using\ft\bpe,\fsecure\fthe\fdoor\fwindow\fgl\bss\fin\fthe\f closed\fposition.\f
4. \f
5. \f
\f
\f\f
\f\f
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