FORD KUGA 2011 1.G Workshop Manual

Climate Control – Component Location
Air distribution, instrument cluster
3
3
3
1
1
2
2
4
6
6
5
E97259
Description
Item
Air passages - side window defroster vents
1
Air passages - side vents (adjustable)
2
Air passages – defroster vents
3Description
Item
Air passages - center vents
4
Air ducts, rear footwell
5
Air ducts, front footwell
6
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Climate Control
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Air distribution, passenger compartment
E97260
14
2
2
3
4
Description
Item
Air duct, demister vents
1
Air ducts, front footwell
2Description
Item
Air ducts, rear footwell
3
Air passages - center vents
4
Control assembly, climate control - vehicles with
manual temperature control
E97585
Control assembly, climate control - vehicles with
automatic temperature control
E97586
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Climate Control
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Control assembly, climate control - vehicles with
DVD navigation system with a touch screen
E97587
Climate control module - vehicles with DVD
navigation system with a touch screen
E68600
Sun sensor - vehicles with automatic temperature
control
E97590
Blower control module - vehicles equipped with
automatic temperature control
E78221
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Climate Control
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Climate control
32
1
4
5
6
789
E97591
Description
Item
Condenser
1
Air conditioning compressor
2
High pressure filling connection
3
Refrigerant drier
4Description
Item
Dual pressure switch
5
Low pressure filling connection
6
Low pressure limiting switch
7
Evaporator Core Orifice Tube
8
Evaporator assembly
9
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Climate Control
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Climate control housing - vehicles with manual temperature control
E97588
1
7
3
862
4
9
5
Description
Item
Air flap actuator
1
Control unit - air distribution
flap/temperature control flap
2
Operating lever - temperature control flap
3
Operating lever - air distribution flap -
footwell
4Description
Item
Operating lever - air distribution flap -
central nozzles
5
Operating lever - air distribution flap -
demister vents
6
Rod - air distribution flap
7
Operating cable - temperature control flap
8
Blower motor resistor
9
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Climate Control
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Climate control housing - vehicles with automatic temperature control
E97589
1
7
6
38
9
5
4
2
Description
Item
Air flap actuator
1
Actuator - air distribution flap - demister
vents
2
Actuator - right-hand temperature control
flap
3
Air outlet temperature sensors - footwell
4Description
Item
Air outlet temperature sensors - center
vents
5
Operating unit - air distribution flaps
6
Actuator - air distribution flap - center
vents
7
Actuator - left-hand temperature control
flap
8
Blower control module
9
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Climate Control
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Climate Control – Overview
Pollen filter
E97258
The pollen filter must be changed at intervals in
accordance with the service schedule. A special
production pollen filter is installed in the factory,
and this must be cut through when the filter is
changed. The service pollen filter is flexible and
can be pushed together during installation or
removal.
Heat exchanger
E97249
The heat exchanger is accessible from the
right-hand side of the climate control housing (LHD
and RHD). It can be removed and installed with
the climate control housing still installed in the
vehicle. During removal, the coolant pipes of the
production heater core must be sawn through.
During servicing, a heater core with separate
coolant pipes is installed.
Evaporator assembly
E97250
The evaporator is located on the right-hand side
of the climate control housing (LHD and RHD). It
can only be removed and installed with the climate
control housing still installed in the vehicle, and the
heat exchanger must be removed at the same time.
Blower motor
CAUTION: Make sure that the blower motor
and fan assembly is placed on the bench
with the fan pointing upwards.
412-131
E101398
To prevent damage to the fan wheel vanes, the
fan wheel must not be touched. For this reason, a
special tool (412-131) has been introduced for
removal and installation of the blower motor. This
tool is pushed onto the central shaft in order to lift
out the blower motor.
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Climate Control
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Fault Memory Interrogation without
diagnostics unit - vehicles with
automatic temperature control
NOTE:On vehicles equipped with a DVD
navigation system with touchscreen, the fault
memory can only be interrogated using the Ford
diagnostic tool.
The climate control and heating system features
a on-board diagnosis function which can detect
and store both current permanent faults as well as
intermittent faults which have occurred during
normal operation of the vehicle. It is also possible
to read out these faults via the display on the
control panel of the climate control system. To read
out the fault memory, the ignition key must be
turned to the "ON" position and the battery voltage
must be between 9 V and 16 V.
To activate the on-board diagnosis at the control
panel for the climate control system, PRESS the
"OFF" and "FOOTWELL" buttons simultaneously
for exactly 2 seconds, then PRESS "AUTO" within
1.5 seconds. The on-board diagnosis which then
starts lasts a few seconds. An animated display
appears in the display of the control panel for the
climate control system during this time. Any faults
found are displayed on both displays of the control
panel for the climate control system in the form of
trouble codes.
To read out saved errors at the control panel for
the climate control system, PRESS the "OFF" and
"FOOTWELL" buttons simultaneously for exactly
2 seconds, then PRESS "HEAD AREA" within 1.5
seconds. Any stored faults are shown on the
display of the control panel for the climate control
system and should be noted for safety reasons.
By PRESSING the "DEFROST" button, the fault
memory is cleared and diagnosis mode is ended.
To end the diagnostic mode without clearing the
DTCs, PRESS any other operating button on the
control panel for the climate control system.
To read out the software version at the control
panel for the climate control system, PRESS the
"OFF" and "FOOTWELL" buttons simultaneously
for exactly 2 seconds, then PRESS "A/C" within
1.5 seconds. The software version is shown on the
display of the control panel for the climate control
system. The output mode can be exited by
PRESSING any button on the control panel for the
climate control system.
Switch over from Celsius to Fahrenheit
The switch from Celsius to Fahrenheit is performed
on the display of the instrument cluster and is then
transmitted via the CAN bus to the module of the
two-zone air conditioning system.
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Climate Control
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Climate Control – System Operation and Component Description
System Diagram
Climate control system - vehicles with manual temperature control
3214
E97574
Description
Item
Climate control system control assemblyRefer to Component Description: Control
assembly, climate control - vehicles with
manualtemperaturecontrol(page24)
1
Air flap actuator
2Description
Item
Blower motor resistor
3
Blower motor
4
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Climate Control
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Climate control system - vehicles with automatic temperature control
16
15
4
1
2
5
12
13
14
6
9
3
8
7
11
10
E97575
MS-CAN
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Climate Control
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