differential FORD KUGA 2011 1.G Owner's Manual

9.Torque: 43Nm
E102723
G1087341en2008.50 Kuga8/2011
205-02- 20
Rear Drive Axle/Differential
205-02- 20
GENERAL PROCEDURES
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Differential Case
General EquipmentCable Ties
Removal
All vehicles
1. Refer to: Rear Halfshaft (205-05 Rear Drive
Halfshafts, Removal and Installation).
Vehicles with 2.0L diesel engine
2.
1
2x6x3
1
2x6x3
E101687
3.
E101709
Vehicles with 2.5L engine
4. Refer to: Driveshaft (205-01 Driveshaft,
Removal and Installation).
5.
E114256
6.
x2x2
E114255
G1061458en2008.50 Kuga8/2011
205-02- 21
Rear Drive Axle/Differential
205-02- 21
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

All vehicles
7.
E101710
Vehicles with 2.0L diesel engine
8.General Equipment: Cable Ties
30 mm
30 mm
x2
30 mm
30 mm
x2
E101711
All vehicles
9.
x2x2
E101713
Installation
All vehicles
1.
x2x2
E101714
G1061458en2008.50 Kuga8/2011
205-02- 22
Rear Drive Axle/Differential
205-02- 22
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with 2.0L diesel engine
2.
x2x2
E101712
All vehicles
3.Torque: 80Nm
E101710
Vehicles with 2.0L diesel engine
4.Torque: 80Nm
E101709
5. CAUTION: Make sure that the
installation marks are aligned.
1. Torque: 35Nm
2. Torque: 35Nm
3. Torque: 35Nm
3
x2
1
2
2x3
13
x2
1
2
2x3
1
E101688
G1061458en2008.50 Kuga8/2011
205-02- 23
Rear Drive Axle/Differential
205-02- 23
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with 2.5L engine
6.
x2x2
E114255
7.Torque: 80Nm
E114256
8.Refer to: Driveshaft (205-01 Driveshaft,
Removal and Installation).
All vehicles
9. Refer to: Rear Halfshaft (205-05 Rear Drive
Halfshafts, Removal and Installation).
10. Refer to: Differential Fluid Level Check (205-02
Rear Drive Axle/Differential, General
Procedures).
G1061458en2008.50 Kuga8/2011
205-02- 24
Rear Drive Axle/Differential
205-02- 24
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Active On-Demand Coupling Module
MaterialsSpecification
Name
8U7J-8708687-AA
Transmission Oil AWD
Removal
All vehicles
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
Vehicles with 2.0L diesel engine
3.
x2x2
E102531
4.
1
2x6x3
1
2x6x3
E101687
5.
x4
x2
x4
x2
E102544
G1076971en2008.50 Kuga8/2011
205-02- 25
Rear Drive Axle/Differential
205-02- 25
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with 2.5L engine
6.
E98543
x7
7.
E114375
8.
x2
x2
x2
x2
E114188
9.
1
2x6
x3
1
2x6
x3
E101018
G1076971en2008.50 Kuga8/2011
205-02-26
Rear Drive Axle/Differential
205-02- 26
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

10.
20 mm1
2
20 mm1
2
E114376
11 .
E114295
12.
1
2x6
x3
1
2x6
x3
E114196
13.
x4x4
E114254
G1076971en2008.50 Kuga8/2011
205-02-27
Rear Drive Axle/Differential
205-02- 27
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

All vehicles
14.
E102545
Installation
All vehicles
1.Material: Transmission Oil AWD
(8U7J-8708687-AA) transmission fluid
E102554
Vehicles with 2.0L diesel engine
2. Torque: 25Nm
x4
x2
x4
x2
E102544
G1076971en2008.50 Kuga8/2011
205-02- 28
Rear Drive Axle/Differential
205-02- 28
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

3. CAUTION: Make sure that theinstallation marks are aligned.
2. Torque: 35
E101688
4.Torque: 25Nm
x2
E102531
Vehicles with 2.5L engine
5.Torque: 25
E114254
6. CAUTION: Make sure that the
installation marks are aligned.
1. Torque: 35
2. Torque: 35
3. Torque: 35
E114296
G1076971en2008.50 Kuga8/2011
205-02- 29
Rear Drive Axle/Differential
205-02- 29
REMOVAL AND INSTALLATION
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
1. Torque: 35Nm
Nm
3. Torque: 35Nm
Nm
Nm
Nm
Nm
3
x2
1
2
2
x3
1
E114197
7.
3
1
2
2x3
1
x4