power steering FORD MUSTANG 2003 Workshop Manual

b
P=Primary, S=Secondary, E=Exhaust
c Time necessary for plunger to leak down 1.6 mm of travel with 222 N force and leak down fluid in
tappet.
Torque Specifications Description Nm lb-
ft lb-
in A/C compressor bolts 25 18 —
A/C peanut fittings 8 — 71
A/C muffler nut 25 18 —
Accelerator bracket bolts 10 — 89
Battery tray bolts 11 8 —
Belt idler support bracket assembly fasteners 25 18 —
Camshaft sprocket bolt 115 85 —
Coolant bypass tube studs 25 18 —
Coolant bypass tube bolts 25 18 —
Coolant hose and tube assembly bolt 25 18 —
Cooling fan motor and shroud bolts 10 — 89
Connecting rod bolt
a — — —
Engine front cover bolt a a a
Drive belt tensioner bolts 25 18 —
Cylinder head bolt
a — — —
Idler pulley bracket 25 18 —
Power steering pump bolts 25 18 —
Power steering hose fitting 65 48 —
Power steering hose bracket bolt 10 — 89
Pulley to crankshaft bolt
a — — —
EGR valve to intake manifold
a — — —
Engine coolant degas bottle bolts 10 — 89
Exhaust manifold studs 25 18 —
Generator bolts 25 18 —
Generator support bracket bolts 25 18 —
Hood prop bolt 10 — 89
Hood mounting nuts 12 9 —
Heater water inlet tube 10 — 89
Heater water outlet tube 24 18 —
Lower intake manifold-
to-cylinder head bolt a — — —
Main bearing cap bolt
a — — —
Oil filter adapter bolt 25 18 —
Oil bypass filter to adapter 50 37 —
Oil pump screen cover and tube-
to-oil pump bolt 10 — 89
Oil pan-to-
cylinder block bolt a — — — Klj . 4 ba
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a
Refer to the procedure. Oil pan-to-
engine front cover bolts a — — —
Oil pump-
to-cylinder block bolt 10 — 89
Radio ignition interference capacitor bolts 25 18 —
Oil pump screen and pickup tube-
to-main bearing cap stud spacer bolt 25 18 —
Water pump pulley bolts 25 18 —
Throttle body spacer nuts 25 18 —
Vacuum accessory bracket fasteners 10 — 89
Valve cover bolt 10 — 89
Wiring harness support bracket 25 18 —
Water pump-
to-cylinder block bolt 25 18 —
EGR valve to exhaust manifold tube nuts 40 30 —
Power steering pump to engine 25 18 —
Power steering hose bracket nut 25 18 —
Power steering reservoir bracket fasteners 10 — 89
Supercharger degas bottle bolts 10 — 89
Camshaft cap cluster to cylinder head 10 — 89
Timing chain tensioner bolts—
primary 25 18 —
Timing chain tensioner bolts—
secondary 10 — 89
Ignition coil cover bolts 10 — 89
Generator mounting bracket retainers 10 — 89
Oil level indicator tube retainer 10 — 89
Primary timing chain guide-
to-engine bolts 10 — 89
Oil pump screen and pickup tube spacer to main bearing stud 25 18 —
Belt idler pulley bolt 25 18 —
Subframe brace nuts 41 30 — Klj . 5 ba
62003 Mustang Workshop Manual
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IN-
VEHICLE REPAIR
Valve Cover LH
Removal and Installation 1. Remove the Hydro Boost brake booster. For additional information, refer to Section 206 - 07 .
2. Remove the LH ignition coils. For additional information, refer to Section 303 - 07C .
3. Disconnect the engine coolant temperature (ECT) sensor and unclip the wiring harness from the stud.
4. Unclip the wiring harness from the power steering bracket.
5. Disconnect the electrical connectors from the fuel pulse damper, EGR vacuum regulator solenoid, supercharger bypass vacuum solenoid, and the differential pressure feedback EGR
system.
SECTION 303-
01C: Engine — Cobra 4.6L (4V) 2003 Mustang Workshop Manual Material
Item Specification
Silicone Gasket and Sealant
F7AZ-
19554- EA WSE-
M4G323- A4 Metal Surface Cleaner
F4AZ-
19A536- RA WSE-
M5B392- A Klj . 1 ba
62003 Mustang Workshop Manual
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10. Remove the mounting bolts and the vacuum accessory bracket.
11. Disconnect the camshaft position (CMP) sensor electrical connector.
12. Remove the fasteners and position the power steering reservoir aside.
13. Remove the bolt and position the oil level indicator tube aside. Klj . 3 ba
62003 Mustang Workshop Manual
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IN-
VEHICLE REPAIR
Engine Front Cover
Removal 1. Remove the crankshaft front seal. For additional information, refer to Crankshaft Front Seal in
this section.
2. Remove the oil filter adapter. For additional information, refer to Oil Filter Adapter in this section.
3. Remove the three bolts shown. Loosen the fourth bolt (hidden below the power steering tube) and position the power steering pump aside.
4. Remove the A/C muffler bracket nut.
5. Remove the bolts and position the A/C compressor aside.
SECTION 303-
01C: Engine — Cobra 4.6L (4V) 2003 Mustang Workshop Manual Material
Item Specification
Metal Surface Cleaner
F4AZ-
19A536- RA or equivalent WSE-
M5B392- A Silicone Gasket and Sealant
F7AZ-
19554- EA or equivalent WSE-
M4G323-
A4 SAE 5W-
20 Premium Synthetic
Engine Oil
XO- 5W20- QSP or equivalent WSS-
M2C153-
H Klj . 1 ba
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17. Remove the coolant hose mounting bolt.
18. Disconnect the supercharger coolant hoses and remove the supercharger hose and tube
assembly.
19. Disconnect the camshaft position (CMP) sensor electrical connector. 20. Unclip the wiring harness from the power steering bracket. Klj . 4 ba
152003 Mustang Workshop Manual
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21. Remove the nut.
22. Disconnect the power steering hoses and drain the power steering fluid into a suitable
container.
23. Remove the fasteners and the power steering reservoir. 24. Remove the nut and the position the power steering hose aside. Klj . 5 ba
152003 Mustang Workshop Manual
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4. Install the wiring harness bracket and the nut.
5. Install the supercharger belt idler support bracket assembly and fasteners.
6. Install the power steering hose bracket nut.
7. Install the power steering reservoir and the fasteners. Klj . 9 ba
152003 Mustang Workshop Manual
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8. Connect the power steering hoses.
9. Install the power steering hose nut.
10. Attach the wiring harness to the power steering bracket.
11. Connect the camshaft position (CMP) sensor electrical connector. Klj . 10 ba
152003 Mustang Workshop Manual
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26. Position the power steering pump and install the bolts.
27. Install the oil filter adapter. For additional information, refer to
Oil Filter Adapter in this section.
28. Install the crankshaft front seal. For additional information, refer to Crankshaft Front Seal in this
section.
29. Fill and bleed the engine coolant and the supercharger coolant. For additional information, refer to Section 303 - 03A and
Section 303 - 03B .
30. Fill the crankcase with clean engine oil. Klj . 14 ba
152003 Mustang Workshop Manual
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