power steering FORD MUSTANG 2003 Manual PDF

A/C compressor bracket-
to-cylinder head stud bolt 25 18 —
Oil level indicator tube-
to-cylinder head bolt 10 — 89
Coolant recovery reservoir bracket-to-
GOP bolts 9 — 80
Motor mount-
to-subframe nuts 115 85 —
Oil pan drain plug 26 19 —
Wire harness bracket to motor mount nut 27 20 —
Steering column pinch bolt 47 35 —
Front subframe-
to-body bolts 90 66 —
Front subframe-
to-shock tower bolts 115 85 —
Oil pan-to-
cylinder block bolts a — — —
Oil pan-to-
transmission bell housing 45 33 —
Main bearing bridge nuts 32 24
Oil pump cover-
to-engine front cover bolts 25 18 —
Oil pump cover-
to-engine front cover bolt 10 89 —
Oil pickup tube-
to-cylinder block bolts 25 18 —
Oil pickup tube-
to-oil pan baffle nut 48 35 —
Flywheel-
to-crankshaft bolts 80 59 —
Wire harness bracket-
to-motor mount stud- nut 27 20 —
Engine ground strap-
to-motor mount nut 27 20 —
Motor mount-
to-motor mount bracket bolts 70 52 —
RH motor mount-
to-motor mount bracket nut 70 52 —
Hood ground strap-
to-hood hinge bolt 12 9 —
Hood hinge nuts 12 9 —
Generator mounting bracket 25 18 —
Power steering pump bracket nuts 8 — 71
Power steering pump bolts 25 18 —
Valve tappet guide plate bolts 12 9 —
Generator positive cable nut 10 — 89
Power steering pressure tube to pump nut 40 30 —
Accelerator cable bracket-
to-intake manifold bolts 10 — 89
42-
pin connector bolt 10 — 89
Transmission oil cooler tube bracket-
to-motor mount bracket nut 27 20
Torque converter-
to-flywheel nuts 36 27 —
Engine-
to-transmission bolts 40 30 —
Engine mount bracket-
to-engine bolts 70 52 —
Engine mount bracket-
to-engine nuts 70 52 —
Water pump pulley bolts 25 18 —
Oil filter
b — — —
Upper intake manifold-
to-lower intake manifold bolts a — — —
Lower intake manifold-
to-cylinder head bolts a — — —
Rocker arm pivot-
to-cylinder head bolts a — — — Klj . 5 ba
62003 Mustang Workshop Manual
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IN-
VEHICLE REPAIR
Engine Front Cover
Removal 1. Disconnect the battery ground cable. For additional information, refer to Section 414 - 01 .
2. Drain the engine cooling system. For additional information, refer to Section 303 - 03A .
3. Remove the crankshaft pulley. For additional information, refer to Crankshaft Pulley in this
section.
4. Remove the water pump pulley.
5. Remove the retainers and position the power steering pump aside.
6. Disconnect the exhaust gas recirculation (EGR) tube.
SECTION 303-
01A: Engine — 3.8L 2003 Mustang Workshop Manual Material
Item Specification
Metal Surface Cleaner
F4AZ-
19A536- RA or equivalent WSE-
M5B392-
A Silicone Gasket and Sealant
F7AZ-
19554- EA or equivalent WSE-
M4G323-
A4 SAE 5W-
20 Premium Synthetic
Blend Motor Oil
XO- 5W20-QSP or equivalent WSS-
M2C153-
H Klj . 1 ba
92003 Mustang Workshop Manual
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14. Connect the bypass hose and the upper radiator hose.
15. Connect the EGR tube.
16. Install the power steering pump.
17. Install the water pump pulley.
18. Install the crankshaft pulley. For additional information, refer to
Crankshaft Pulley in this section. Klj . 8 ba
92003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

IN-
VEHICLE REPAIR
Cylinder Head LH
Removal 1. Disconnect the battery negative cable. For additional information, refer to Section 414 - 01 .
2. Drain the engine cooling system. For additional information, refer to Section 303 - 03A .
3. Remove the LH exhaust manifold. For additional information, refer to Exhaust Manifold — LH in
this section.
4. Remove the lower intake manifold. For additional information, refer to Lower Intake Manifold in
this section.
5. Remove the push rods. For additional information, refer to Push Rod in this section.
6. Remove the drive belt. For additional information, refer to Section 303 - 05 .
7. Using the special tool, remove the power steering pump pulley.
SECTION 303-
01A: Engine — 3.8L 2003 Mustang Workshop Manual Special Tool(s)
Remover, Power Steering
Pump Pulley
211-
016 (T69L-10300- B) Installer, Power Steering Pump
Pulley
211-
009
Material Item Specification
SAE 5W-
20 Premium Synthetic
Blend Motor Oil
XO- 5W20-QSP or equivalent WSS-
M2C153-
H Klj . 1 ba
62003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

8. Remove the power steering pump bracket.
9. Remove the generator bracket.
10. Remove the three exhaust manifold studs.
11. NOTE: Discard the cylinder head gasket. NOTE: Record the location of the long bolts and the short bolts. Klj . 2 ba
62003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

9. Install the support bracket.
10. Using the special tool, install the power steering pump pulley.
11. Install the drive belt. For additional information, refer to Section 303 - 05 .
12. Install the push rods. For additional information, refer to Push Rod in this section.
13. Install the lower intake manifold. For additional information, refer to Lower Intake Manifold in this
section.
14. Install the LH exhaust manifold. For additional information, refer to Exhaust Manifold — LH in this
section.
15. Connect the battery ground cable. For additional information, refer to Section 414 - 01 .
16. CAUTION: Correct cooling system bleeding is critical for correct engine cooling.
Fill and bleed the engine cooling system. For additional information, refer to Section 303 - 03A . Klj . 5 ba
62003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Disconnect the power steering pump (3A674).
10. Disconnect the lower radiator hose (8286).
11. Disconnect the upper radiator hose (8620).
12. Remove the radiator coolant recovery reservoir (8A080).
13. Disconnect the accelerator cable and, if equipped, the speed control cable. Klj . 3 ba
112003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

DISASSEMBLY
Engine
1. Remove the bolts and the LH engine support insulator.
SECTION 303-
01A: Engine — 3.8L 2003 Mustang Workshop Manual Special Tool(s)
Service Set, Camshaft
303-
017 (T65L-6250- A) Remover, Crankshaft Vibration
Damper
303-
009 (T58P-6316- D) Lifting Bracket Set, Engine
303-
D095 (D94L-6001- A) or
equivalent Remover, Power Steering
Pump Pulley
211-
016 (T69L-10300- B) Remover, Oil Seal
303-
409 (T92C-6700- CH) Remover, Crankshaft Vibration
Damper
303-
176 (T82L-6316- B) Klj . 1 ba
212003 Mustang Workshop Manual
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31. Remove the A/C compressor bracket.
32. Using the special tool, remove the power steering pump pulley.
33. Remove the power steering pump bracket.
34. Remove the bolts and the generator mounting bracket. Klj . 9 ba
212003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

46. Install the LH valve cover.
47. Install the generator mounting bracket.
48. Install the power steering pump bracket.
49. Using the special tool, install the power steering pump pulley. Klj . 16 ba
282003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...