FORD MUSTANG 2003 Workshop Manual

Apply an eight millimeter bead of silicone gasket and sealant at the intersection of the engine
front cover and the cylinder head.
71. NOTE: RH valve cover shown, LH similar.
Install the valve covers.
72. NOTE: Lubricate the O- ring seal with clean engine oil.
Install a new O- ring.
73. Install the tube. Klj . 27 ba
362003 Mustang Workshop Manual
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74.
NOTE: RH exhaust manifold shown, LH similar. Tighten the bolts in the sequence shown.
Install the LH exhaust manifold.
75. Connect the lower end of the EGR tube to the LH exhaust manifold.
76. Inspect the O- ring seals and install new O- ring seals as necessary.
77. Install the water bypass tube. 1. Instal the bypass tube.
2. Install the nut. Klj . 28 ba
362003 Mustang Workshop Manual
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78. Install the intake manifold and gaskets. Tighten the bolts in the sequence shown.
79.
NOTE: The O-ring is to be installed on top of the thermostat.
Install the water thermostat and O- ring.
z Install a new O- ring as necessary.
80. Install the water outlet connector.
81. Install the bolts and the generator. Klj . 29 ba
362003 Mustang Workshop Manual
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82. Install the generator support brace.
83. Install the accessory drive belt. For additional information, refer to
Section 303 - 05 .
84. Install the radio interference capacitors.
85. Install the ignition coils and bolts. Klj . 30 ba
362003 Mustang Workshop Manual
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86. Position the throttle body and install the bolts, tighten in the sequence shown.
87. Connect the vacuum line to the fuel pressure sensor.
88. Connect the PCV hose.
89. Connect the PCV hose to the base of the throttle body. Klj . 31 ba
362003 Mustang Workshop Manual
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90. Connect the EGR tube to the EGR valve.
91. Install the EGR vacuum regulator solenoid.
1. Install the vacuum hoses.
2. Install the electrical connector.
3. Install the bolts.
92. Connect the hoses from the differential pressure feedback EGR transducer.
93. Connect the differential pressure feedback EGR electrical connector. Klj . 32 ba
362003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

94. Install the breather tube.
95. Install the engine control sensor wiring.
Item Part Number Description
1 — To crankshaft position sensor
2 — To A/C compressor
3 — To radio ignition interference capacitor (2)
4 — To fuel injectors (8) Klj . 33 ba
362003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

96. Install the RH and LH special tools.
97. Using the special tool, remove the engine from the stand.
98. Using the special tool, install the crankshaft rear main seal.
zLubricate the oil seal using clean engine oil. 5 — To ignition coils (8)
6 — To engine coolant temperature sensor
7 — To throttle position sensor
8 — To idle air control valve
9 — To EGR vacuum regulator
10 — To differential pressure feedback EGR
11 — To fuel pressure regulator
12 — Fuel injection ground
13 — To generator
14 — To camshaft position sensor
15 — To body
16 — To heated oxygen sensor (2)
17 — Engine bulkhead connector
18 — To low coolant sensor
19 — To body
20 — To power distribution box
21 — To body Klj . 34 ba
362003 Mustang Workshop Manual
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99. Using the special tools, install the crankshaft rear oil slinger.
100. Install the separator plate.
101. Install the flywheel. Klj . 35 ba
362003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Klj . 36 ba
362003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...