FORD MUSTANG 2003 Workshop Manual

61. Connect the vacuum line to the fuel pressure sensor.
62. Install the positive crankcase ventilation (PCV) valve and hose as an assembly.
63. Connect the PCV hose to the base of the throttle body.
64. Connect the EGR tube to the EGR valve. Klj . 21 ba
252003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

65. Install the EGR vacuum regulator solenoid.
1. Install the vacuum lines.
2. Install the electrical connector.
3. Install the bolts.
66. Connect the hoses from the differential pressure feedback EGR transducer.
67. Connect the differential pressure feedback EGR electrical connector.
68. Install the breather tube. Klj . 22 ba
252003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

69. Install the engine control sensor wiring.
Item Part Number Description
1 — To crankshaft position sensor
2 — To A/C compressor
3 — To radio ignition interference capacitor (2)
4 — To fuel injectors (8)
5 — To ignition coils (8)
6 — To engine coolant temperature sensor
7 — To throttle position sensor
8 — To idle air control valve
9 — To EGR vacuum regulator
10 — To differential pressure feedback EGR
11 — To fuel pressure regulator
12 — Fuel injection ground
13 — To generator
14 — To camshaft position sensor Klj . 23 ba
252003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

70. Install the RH and LH special tool.
71. Using the special tool, remove the engine from the stand.
72. Install the separator plate.
73. Install the flywheel. 15 — To body
16 — To heated oxygen sensor (2)
17 — Engine bulkhead connector
18 — To low coolant sensor
19 — To body
20 — To power distribution box
21 — To body Klj . 24 ba
252003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

74. Install the engine. For additional information, refer to
Engine in the Installation portion of this
section. Klj . 25 ba
252003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

INSTALLATION
Engine
SECTION 303-
01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Special Tool(s)
Spreader Bar
303-
D089 (D93P-6001- A3) Support Bracket, Engine
303-
639 Lifting Bracket, Engine
303-
D087 (D93P-6001- A1) Lifting Bracket, Engine
303-
D088 (D93P-6001- A2) Lifting Bracket Set, Engine
303-
D074 (D91P-6001- A)
Material Item Specification
Metal Surface Cleaner
F4AZ-
19A536- RA or equivalent WSE-
M5B392-
A Silicone Gasket and Sealant
F7AZ-
19554- EA or equivalent WSE-
M4G323-
A4 Super Premium SAE 5W-20
Engine Oil
XO- 5W20- QSP or equivalent WSS-
M2C153-
H Premium Engine Coolant
E2FZ-
19549- AA (In Canada
CXC- 10; In Oregon F5FZ-
19549- CC) or equivalent ESE-
M97B44-
A Klj . 1 ba
132003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

1.
NOTE: Adjust the transmission support jack as necessary to aid in the installation of the engine.
Using the special tool, install the engine.
2. Connect the transmission wiring to the bracket during installation.
3. Remove the special tool.
4. Install the special tool. Klj . 2 ba
132003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

5.
NOTE: This step will allow the installation of the exhaust manifold through the bottom and
access for the removal of the engine lift brackets.
Using a suitable floor crane raise the engine.
6. Remove the RH and LH special tool.
7. Install new gaskets and the exhaust manifolds, tighten the nuts in the sequence shown.
8. Lower the engine, remove the special tool. Klj . 3 ba
132003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

9. Install the generator. For additional information, refer to
Section 414 - 02 .
10. Raise the vehicle. for additional information, refer to Section 100 - 02 .
11. Install the power steering pump. For additional information, refer to Section 211 - 02 .
12. Install the bolt and the body ground.
13. Install the nine bell housing bolts.
14. Install the starter. For additional information, refer to Section 303 - 06 .
15. NOTE: This will need to be done as the H- pipe is being positioned.
Connect the LH heated oxygen sensor.
16. NOTE: This will need to be done as the H- pipe is being positioned.
Connect the RH heated oxygen sensor. Klj . 4 ba
132003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

17. Re-
position the H- pipe and install the four exhaust flange to manifold nuts.
18. Lower the vehicle.
19. NOTE: The O-ring seal must be inspected and cleaned before installation. For additional
information, refer to Section 412 - 00 .
Install the A/C line and tighten the nut.
20. NOTE: The O-ring seal must be inspected and cleaned before installation. For additional
information, refer to Section 412 - 00 .
Connect the line to the evaporator core. Klj . 5 ba
132003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...