FORD MUSTANG 2003 Workshop Manual

6. Disconnect the crankshaft position sensor.
7. Remove the four front bolts.
8. Disconnect the generator electrical connector.
9. Remove the generator B+ terminal nut and detach the B+ cable. Klj . 2 ba
152003 Mustang Workshop Manual
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10. Remove the bolts and the generator.
11. Remove the generator support bracket.
12. Drain the engine coolant and the supercharger coolant. For additional information, refer to
Section 303 - 03A and
Section 303 - 03B .
13. Lower the vehicle.
14. Remove the coolant bypass tube. For additional information, refer to Section 303 - 03A .
15. Remove the left and right valve covers. For additional information, refer to Valve Cover LH and
Valve Cover RH in this section.
16. Disconnect the supercharger coolant hose. Klj . 3 ba
152003 Mustang Workshop Manual
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17. Remove the coolant hose mounting bolt.
18. Disconnect the supercharger coolant hoses and remove the supercharger hose and tube
assembly.
19. Disconnect the camshaft position (CMP) sensor electrical connector. 20. Unclip the wiring harness from the power steering bracket. Klj . 4 ba
152003 Mustang Workshop Manual
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21. Remove the nut.
22. Disconnect the power steering hoses and drain the power steering fluid into a suitable
container.
23. Remove the fasteners and the power steering reservoir. 24. Remove the nut and the position the power steering hose aside. Klj . 5 ba
152003 Mustang Workshop Manual
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25. Remove the fasteners and the supercharger belt idler support bracket assembly.
26. Remove the wiring harness bracket.
27. Remove the water pump pulley.
28. Remove the bolts, the studs and the engine front cover. Klj . 6 ba
152003 Mustang Workshop Manual
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29.
CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other
abrasive means to clean the sealing surfaces. These tools cause scratches and gouges
which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
Remove and discard the gasket, clean and inspect the sealing surfaces.
Installation 1. NOTE: If the valve cover is not secured within four minutes, the sealant must be removed and
the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of
wetness, or four minutes, whichever is longer. Failure to follow this procedure can result in
future oil leakage.
Apply silicone gasket and sealant in the locations shown.
2. Install the engine front cover and tighten the fasteners in the sequence shown, to 25 Nm (18 lb- in). Klj . 7 ba
152003 Mustang Workshop Manual
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3. Install the water pump pulley. Item Part
Number Description
1 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
2 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
3 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
4 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
5 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
6 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 1.25 x 91.1
7 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 1.25 x 91.1
8 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
9 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
10 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
11 N806177 Bolt, Hex Flange Head Pilot, M8 x 1.25 x 53
12 W706560 Stud, Hex Head Pilot, M8 x 1.25 x 65 —
M8 x
1.25 x 16 13 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 1.25 x 91.1
14 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 1.25 x 91.1
15 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 1.25 x 91.1 Klj . 8 ba
152003 Mustang Workshop Manual
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4. Install the wiring harness bracket and the nut.
5. Install the supercharger belt idler support bracket assembly and fasteners.
6. Install the power steering hose bracket nut.
7. Install the power steering reservoir and the fasteners. Klj . 9 ba
152003 Mustang Workshop Manual
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8. Connect the power steering hoses.
9. Install the power steering hose nut.
10. Attach the wiring harness to the power steering bracket.
11. Connect the camshaft position (CMP) sensor electrical connector. Klj . 10 ba
152003 Mustang Workshop Manual
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12. Install the supercharger hose and tube assembly, and connect the coolant hoses.
13. Install the coolant hose mounting bolt.
14. Connect the supercharger coolant hose.
15. Install the left and right valve covers. For additional information, refer to
Valve Cover LH and
Valve Cover RH in this section.
16. Install the coolant bypass tube. For additional information, refer to Section 303 - 03A . Klj . 11 ba
152003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...