FORD MUSTANG 2003 Workshop Manual

7.
NOTE: Lubricate O- ring with clean PAG oil or equivalent.
Connect the A/C tube to the evaporator.
8. Connect the A/C tube and install the nut.
9. NOTE: Lubricate O- ring with clean PAG oil or equivalent.
Install the A/C suction tube. Klj . 7 ba
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10.
NOTE: Lubricate O- ring with clean PAG oil or equivalent.
Connect the A/C suction tube to the accumulator.
11. Connect the heater hose.
12. Install the throttle body. For additional information, refer to Section 303 - 04D .
13. Connect the fuel tube spring lock coupling. For additional information, refer to Section 310 - 00 .
14. Install the RH ignition coils.
15. Connect the RH ignition coil electrical connectors. Klj . 8 ba
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16. Install the RH ignition coil cover and the two bolts.
17. Install the air cleaner outlet tube. For additional information, refer to
Section 303 - 12 .
18. Connect the battery ground cable. For additional information, refer to Section 414 - 01 .
19. Fill the cooling system. For additional information, refer to Section 303 - 03A .
20. Recharge the A/C system. For additional information, refer to Section 412 - 00 . Klj . 9 ba
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IN-
VEHICLE REPAIR
Valve Cover LH
Removal
All vehicles 1. Remove the air intake scoop. For additional information, refer to Section 303 - 12 .
2. Remove the Hydro- Boost brake booster. For additional information, refer to Section 206 - 07 .
3. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
Manual transmission vehicles
4. Remove the screw and the dust shield.
5. Disengage the clutch release cable from the clutch release fork.
SECTION 303-
01D: Engine — Mach I 4.6L (4V) 2003 Mustang Workshop Manual Material
Item Specification
Metal Surface Cleaner
F4AZ-
19A536- RA or
equivalent WSE-
M5B392- A Silicone Gasket and Sealant
F7AZ-
19554- EA or equivalent WSE-
M4G323-
A4 Klj . 1 ba
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6. Lower the vehicle.
7. Remove the two screws and position the clutch release cable aside.
All vehicles 8. Remove the LH ignition coil cover bolts and the cover.
9. Disconnect the ignition coil electrical connectors.
10. Remove the ignition coils. Klj . 2 ba
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11. Remove the bolt and position the oil level indicator tube aside.
12. Disconnect the positive crankcase ventilation (PCV) valve hose and the electrical connector.
13. Disconnect the wiring harness anchor from the valve cover.
14. Remove the LH valve cover. Klj . 3 ba
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15.
CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other
abrasive means to clean the sealing surfaces. These tools cause scratches and gouges
which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
Clean and inspect the sealing surfaces and the valve cover gaskets. If necessary, install new
gaskets. Make sure the gaskets are correctly seated on the valve cover.
Installation
All vehicles 1. NOTE: If the valve cover is not secured within four minutes, the sealant must be removed and
the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of
wetness, or four minutes, whichever is longer. Failure to follow this procedure can result in
future oil leakage.
Apply silicone gasket and sealant to areas shown.
2. Install the LH valve cover and loosely install the bolts. Klj . 4 ba
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3. Tighten the LH valve cover bolts in the sequence shown.
4. Connect the wiring harness anchor to the valve cover stud bolt.
5. Connect the positive crankcase ventilation (PCV) valve hose and electrical connector. Klj . 5 ba
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6. Position the oil level indicator tube and install the bolt.
7. Install the LH ignition coils.
8. Connect the ignition coil electrical connectors.
9. Install the LH ignition coil cover and the bolts. Klj . 6 ba
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Manual transmission vehicles
10. Install the clutch release cable and install the two screws.
11. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
12. Connect the clutch release cable to the clutch release fork.
13. Install the dust shield and the screw. Klj . 7 ba
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