torque FORD MUSTANG 2003 Workshop Manual
[x] Cancel search | Manufacturer: FORD, Model Year: 2003, Model line: MUSTANG, Model: FORD MUSTANG 2003Pages: 4378, PDF Size: 66.11 MB
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SPECIFICATIONS
SECTION 501-
10: Seating 2003 Mustang Workshop Manual Torque Specifications
Description Nm lb-
ft lb-
in Front seat track to floorpan bolts and nuts 35 26 —
Front seat track to cushion bolts 20 15 —
Seat latch bolts 27 20 —
Seat backrest latch bolts 55 41 —
Front seat backrest pivot bolt 23 17 —
Rear seat backrest to body bolt 11 8 —
Safety belt guide screws 4 — 35 Klj . 1 ba
12003 Mustang Workshop Manual
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SPECIFICATIONS
SECTION 501-
11: Glass, Frames and Mechanisms 2003 Mustang Workshop Manual WINDOW REGULATOR ELECTRIC DRIVE
CURRENT DRAW
Description Specification
No Load 5 amperes or less at 12.8 volts
General Specifications Item Specification
Silicone Lubricant F7AZ-19G208-
BA ESR-
M13P4-A Multi-
Purpose Grease Spray F5AZ-19G209- BA ESR-
M1C159- A Multi-
Purpose Grease DOAZ-19584- AA ESB-
M1C93- B Rear Window Defroster Repair D8AZ-
19562-AA or equivalent WSB-
M4J58- B Urethane Glass Prep Essex U-401 WSB-
M2G314- B Dark Walnut Metallic Acrylic Lacquer Touch Up Paint
ALBZ-
19500- 5858A or equivalent ESR-
M2-P100- C Urethane Metal Primer Essex U-413 WSB-
M2G234- C Urethane Adhesive Essex U-
216 WSB-
M2G316- B Urethane Adhesive Essex 400 HV WSB-
M2G316- B Urethane Glass Primer Essex U-402 WSB-
M5B280- C
Torque Specifications Description Nm lb-
ft lb-
in Exterior weatherstrip screw 2 — 18
Window run screws 13 10 —
Window regulator motor screws 10 — 89
Upper regulator mounting nuts 13 10 —
Rear door window regulator motor screws 6 — 53
Quarter window regulator nuts 9 — 80
Door window stop bracket screws 12 9 —
Door window glass inner stabilizer bolts 12 9 —
Quarter window glass nuts 3 — 27
Convertible quarter glass retaining bolts/nut 9 — 80
Window regulator equalizer arm nuts 9 — 80
Window regulator nuts 9 — 80
Quarter window regulator nuts 9 — 80 Klj . 1 ba
22003 Mustang Workshop Manual
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SPECIFICATIONS
SECTION 501-
12: Instrument Panel and Console 2003 Mustang Workshop Manual Torque Specifications
Description Nm lb-
ft lb-
in Bulkhead wiring harness electrical connector bolt 5 — 44
Floor console screws 2 — 18
Instrument panel support bolts 9 — 80
Instrument panel support nut 48 35 —
Intermediate shaft pinch bolt 47 35 —
Instrument panel reinforcement screws 9 — 80
Instrument panel steering column cover screws 9 — 80 Klj . 1 ba
12003 Mustang Workshop Manual
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SPECIFICATIONS
SECTION 501-
14A: Handles, Locks, Latches and Mechanisms 2003 Mustang Workshop Manual General Specifications
Item Specification
Lubricants
Multi-
Purpose Grease Spray
F5AZ- 19G209- AA ESR-
M1C159- A Penetrating and Lock Lubricant
E8AZ-
19A501- B —
Torque Specifications Description Nm lb-
ft lb-
in Door latch screws 12 9 —
Luggage compartment lid screws 9 — 80
Exterior door handle nuts 9 — 80
Luggage compartment lid latch striker screws 12 9 —
Fuel tank filler door retaining screws 3 — 27
Door latch striker plate screws 25 18 —
LOCK REPAIR/REPLACEMENT SPECIFICATIONS Part Number Lock Repair Package Name
F85Z-
11582- AA Ignition Cylinder
F8ZZ-
6321990- AA Door Lock
XR32-
6343262- BA Luggage Compartment Lid
Luggage Compartment Lid, Remote
F8DZ-
5406082- AA Glove Box
F8DZ-
5421970- AA Lock Lever Kit Klj . 1 ba
22003 Mustang Workshop Manual
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SPECIFICATIONS
SECTION 501-
16: Wipers and Washers 2003 Mustang Workshop Manual General Specifications
Item Specification
RH wiper blade to top edge of cowl top vent panel 55-
88mm (2.16- 3.18 inches) LH wiper blade to top edge of cowl top vent panel 56-
80mm (2.20- 3.14 inches)
Torque Specifications Description Nm lb-
ft lb-
in Windshield wiper mounting arm and pivot shaft bolt. 15 11 —
Windshield wiper motor bolts. 15 11 —
Windshield washer fluid reservoir screw. 6 — 53
Battery Ground Cable 10 — 89 Klj . 1 ba
12003 Mustang Workshop Manual
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SPECIFICATIONS
SECTION 501-
18: Convertible Top 2003 Mustang Workshop Manual General Specifications
Item Specification
Mercon® multi-
purpose automatic transmission fluid XT -2-QDX —
Torque Specifications Description Nm lb-
ft lb-
in Cylinder mounting nut 23 17 —
Rail seal screws 3 — 27
Side rail bolts 63 46 —
Cylinder upper mounting bolt 17 13 —
Cylinder retaining bolts 22 16 —
Front safety belt retractor bolts and nut 30 20 —
Front seal screws 5 — 44
Cylinder rod mounting bolts 12 9 —
Side rail to header bolts 23 17 —
Tacking strip nuts 7 — 62
Hydraulic line to lift cylinder nuts 9 — 80
Hydraulic line to motor nuts 12 9 —
B-
Hinge lock nut 4 — 35
Balance linkage bolts 22 16 —
Adjusting cam set screw 6 — 53 Klj . 1 ba
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SPECIFICATIONS
SECTION 501-
19: Bumpers 2003 Mustang Workshop Manual Torque Specifications
Description Nm lb-
ft lb-
in Front bumper bolts 40 30 —
Rear bumper bolts 23 17 —
Front bumper cover nuts 5 — 44
Rear bumper cover nuts 7 — 62
Exhaust outlet pipe bumper bracket bolts 18 13 —
Rear bumper tongue to frame rail bolts 63 46 —
Rear bumper brace bolts 48 35 —
Intercooler radiator bracket bolts 20 15 — Klj . 1 ba
12003 Mustang Workshop Manual
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SPECIFICATIONS
SECTION 501-
20A: Safety Belt System 2003 Mustang Workshop Manual Torque Specifications
Description Nm lb-
ft D-
Ring bolt 40 30
Front safety belt retractor bolt, convertible only 30 22
Front safety belt retractor nut, convertible only 30 22
Safety belt retractor bolt 40 30
Safety belt buckle to seat frame nut 40 30
Safety belt buckle to floorpan bolt 40 30
Safety belt anchor bolt 40 30
Tether anchor bolts 20 15 Klj . 1 ba
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GENERAL PROCEDURES
Safety Belt With Anchor Plate Thread Damage
1. NOTE: The following is for 7/16- 20 bolts only.
NOTE: The lap/shoulder safety belts are factory- installed in their correct locations. If the safety
belts are removed for any reason, they must be installed; refer to removal and installation. The
anchor bolts must be hand- started and then tightened to the correct torque specifications as
noted in the Torque Specifications table in this section.
Remove the broken or stripped bolt.
2. Drill out the internal threads in the safety belt anchor plate with a 27/64 inch drill bit.
3. Rethread the anchor plate with a 1/2- 13 tap.
4. Blow out the chips.
5. NOTE: New parts are to be used in place of the original parts; refer to the Parts Replacement
Chart— Safety Belt with Damaged Weld Nut Anchor Plate Threads in Specifications in this
section.
Install the attachment parts in the correct sequence. For additional information, refer to the
procedure in this section. Install a new bolt, hand- tighten and then tighten to correct torque
specifications as noted in the Torque Specifications table in this section.
SECTION 501-
20A: Safety Belt System 2003 Mustang Workshop Manual Klj . 1 ba
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SPECIFICATIONS
SECTION 501-
20B: Supplemental Restraint System 2003 Mustang Workshop Manual Torque Specifications
Description Nm lb-
ft lb-
in Restraints control module bracket bolts 12 9 —
Driver air bag bolts 9 — 80
Passenger air bag bolts 9 — 80
Crash sensor grounding screw (N802455-
S190) Weld nut repair screw
(8 mm) 15 11 —
Grounding screw (6 mm) (N806327-
S190) 12 9 — Klj . 1 ba
12003 Mustang Workshop Manual
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