FORD MUSTANG 2003 Workshop Manual

Klj . 3 ba
32003 Mustang Workshop Manual
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REMOVAL AND INSTALLATION
Air Conditioning (A/C) Compressor Bracket —
3.8L
Removal and Installation 1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor — 3.8L in this section.
2. Remove the three bolts and one nut.
3. Remove the A/C compressor mounting bracket.
4. To install, reverse the removal procedure.
SECTION 412-
03: Air Conditioning 2003 Mustang Workshop Manual Klj . 1 ba
12003 Mustang Workshop Manual
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REMOVAL AND INSTALLATION
Clutch And Clutch Field Coil
Removal
SECTION 412-
03: Air Conditioning 2003 Mustang Workshop Manual Special Tool(s)
2-
Jaw Puller
205- D026 (D80L-1002- L) or
equivalent Installer, A/C Compressor Coil
412-
065 (T89P-19623- EH) Holding Fixture, Compressor
Clutch (3.8L vehicles)
412-
098 (T94P-19703- AH) Holding Fixture, Compressor
Clutch (4.6L vehicles)
412-
103 (T95L-19703- AH) Remover, Differential Bearing
205-
116 (T77F-4220- B1) Installer, A/C Compressor Field
Coil
412-
078 (T91L-19623- CH) Remover, A/C Compressor
Field Coil
412-
067 (T89P-19623- FH) Klj . 1 ba
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1. Remove the A/C compressor (19703). For additional information, refer to
Air Conditioning (A/C) Compressor — 3.8L or
Air Conditioning (A/C) Compressor — 4.6L in this section.
2. Remove the bolt. 1. Hold the A/C disc and hub assembly (19D786) with the special tool.
2. Remove the bolt.
3. Remove the A/C disc and hub assembly and the A/C clutch hub spacer (19D648). 1. Thread an 8 x 1.25 mm bolt into the A/C clutch to force it from the compressor shaft.
2. Lift the A/C disc and hub assembly and the A/C clutch hub spacer from the compressor shaft.
4. Remove the pulley snap ring.
5. Remove the A/C clutch pulley (2E884). Klj . 2 ba
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6.
CAUTION: Do not use air tools. The A/C clutch field coil (19D798) can be easily
damaged.
Remove the A/C clutch field coil. 1. Note the location of the A/C clutch field coil electrical connector.
2. Install the special tool on the nose opening of the A/C compressor.
3. Install the special tool.
4. Remove the A/C clutch field coil.
Installation 1. Clean the A/C disc and field coil and pulley mounting surfaces.
2. CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged.
Install the A/C clutch field coil. 1. Place the A/C clutch field coil on the A/C compressor with the A/C clutch field coil electrical connector correctly positioned.
2. Using the special tools, install the A/C field coil.
3. NOTE: The A/C clutch pulley is a tight fit on the A/C compressor head. It must be correctly Klj . 3 ba
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aligned during installation.
Install the A/C clutch pulley.
4. Install the pulley snap ring with the bevel side out.
5. Place one nominal thickness A/C clutch hub spacer inside the clutch hub spline opening.
6. Install the A/C clutch. Klj . 4 ba
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7. Using the special tool, install the A/C disc and hub assembly retaining bolt.
8. Measure and adjust the clutch air gap by removing or adding A/C clutch hub spacers.
9. Install the A/C compressor. For additional information, refer to
Air Conditioning (A/C) Compressor — 3.8L or
Air Conditioning (A/C) Compressor — 4.6L in this section. Klj . 5 ba
52003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Air Conditioning (A/C) Compressor Shaft Seal
SECTION 412-
03: Air Conditioning 2003 Mustang Workshop Manual Special Tool(s)
Holding Fixture, Compressor
Clutch (3.8L vehicles)
412-
098 (T94P-19703- AH) Holding Fixture, Compressor
Clutch (4.6L vehicles)
412-
103 (T95L-19703- AH) Protector, A/C Compressor
Shaft Oil Seal
412-
061 (T89P-19623- CH) Remover, A/C Compressor
Shaft Oil Seal
412-
059 (T89P-19623- BH) Installer, A/C Compressor
Shaft Oil Seal
412-
058 (T89P-19623- AH) Remover, A/C Compressor
Snap Ring
412-
063 (T89P-19623- DH) Remover, O-ring Seal
100-
010 (T71P-19703- C)
Material Klj . 1 ba
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Removal
1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor — 3.8L or
Air Conditioning (A/C) Compressor — 4.6L in this section.
2. Remove the bolt. 1. Hold the A/C disc and hub assembly (19D786) with the special tool.
2. Remove the bolt.
3. Remove the A/C disc and hub assembly and spacer (19D648). 1. Thread an 8 x 1.25 mm (0.05 in) bolt into the A/C disc and hub assembly to force it from the compressor shaft.
2. Lift the A/C disc and hub assembly and spacer from the compressor shaft.
4. Using the special tool, remove the shaft seal felt from the nose of the A/C compressor.
5. Clean the compressor nose area. Item Specification
PAG Refrigerant Compressor
Oil (R-
134a Systems)
F7AZ- 19589- DA (MC YN-12- C) WSH-
M1C231-
B Klj . 2 ba
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6. Insert the tip of the special tool into one of the snap ring eyes.
7. Rotate the special tool to position the tool tip and the snap ring eye closest to the A/C
compressor shaft.
8. Pull the special tool up quickly while keeping the tool shaft against the side of the nose opening and remove the snap ring.
9. Engage the special tool into the inside diameter of the shaft seal. Klj . 3 ba
72003 Mustang Workshop Manual
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