service FORD SUPER DUTY 2023 Workshop Manual

SNOW PLOWING
PRECAUTIONS
WARNING: Modifying or addingequipment to the front of your vehiclecould affect the performance of theairbag system, increasing the risk ofinjury. This includes the hood, bumpersystem, frame, front body structure, towhooks, hood pins, push bar andsnowplows.
WARNING: Do not attempt toservice, repair, or modify thesupplementary restraint system orassociated components. Failure tofollow this instruction could result inpersonal injury or death.
WARNING: All occupants of yourvehicle, including the driver, shouldalways properly wear their seatbelts,even when an airbag supplementalrestraint system is provided. Failure toproperly wear your seatbelt couldseriously increase the risk of injury ordeath.
WARNING: Do not spin the wheelsat over 34 mph (55 km/h). The tires mayfail and injure a passenger or bystander.
Note:Look for an alterer’s label on yourvehicle from the snowplow installercertifying that the installation meets allapplicable Federal Motor Vehicle SafetyStandards (FMVSS).
Note:Federal and some local regulationsrequire additional exterior lamps forsnowplow-equipped vehicles. Contact anauthorized dealer for additional information.
Note:Do not remove or defeat the trippingmechanisms designed into the snowremoval equipment by its manufacturer.Doing so could cause damage to yourvehicle and the snow removal equipmentas well as possible airbag deployment.
OPERATING YOUR VEHICLE
WITH A SNOWPLOW
Weight limits and guidelines for selectingand installing the snowplow are in the FordTruck Body Builders Layout Book. Foradditional information, visitwww.fordbbas.com.
A typical snowplow installation affects thefollowing:
•Front gross axle weight rating. SeeWhat Is the Gross Axle WeightRating (page 352).
•Gross vehicle weight rating. See WhatIs the Gross Vehicle Weight Rating(page 352).
•Braking and steering.
•Front wheel toe. See the FordWorkshop Manual.
•Headlight aim. See Adjusting theHeadlamps (page 460).
•Tire air pressure. See Information onthe Tire Sidewall (page 479).
Note:Do not exceed the front gross axleweight rating or gross vehicle weight rating.
Note:Your vehicle may require rear ballastweight for proper braking and steering.
Your vehicle has a driver and passengerairbag supplemental restraint system. Thesupplemental restraint system activatesin certain frontal and offset frontalcollisions when the vehicle sustainssufficient longitudinal deceleration.
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ROADSIDE ASSISTANCE
Vehicles Sold in the United States:Getting Roadside Assistance
If you have a vehicle concern, Ford MotorCompany offers a complimentary roadsideassistance program. This program isseparate from the New Vehicle LimitedWarranty.
The service is available:
•24 hours a day, seven days a week.
•For the coverage period supplied withyour vehicle.
Roadside Assistance covers:
•A flat tire change with a good spare(except vehicles supplied with a tireinflation kit).
•Battery jump start.
•Lock-out assistance (key replacementcost is the customer's responsibility).
•Fuel delivery — independent servicecontractors, if not prohibited by state,local or municipal law, shall deliver upto 2 gal (8 L) of gasoline or 5 gal (20 L)of diesel fuel to a disabled vehicle.Roadside assistance limits fuel deliveryservice to two no-charge occurrenceswithin a 12-month period.
•Winch out — available within 100 ft(30 m) of a paved or countymaintained road, no recoveries.
•Towing — independent servicecontractors, if not prohibited by state,local or municipal law, shall tow Fordeligible vehicles to an authorized dealerwithin 50 mi (80 km) of thedisablement location or to the nearestauthorized dealer. If a memberrequests a tow to an authorized dealerthat is more than 50 mi (80 km) fromthe disablement location, the membershall be responsible for any mileagecosts in excess of 50 mi (80 km).
•Roadside Assistance includes up to$200 for a towed trailer if the disabledeligible vehicle requires service at thenearest authorized dealer. If the towingvehicle is operational but the trailer isnot, then the trailer does not qualify forany roadside services.
Vehicles Sold in the United States:Using Roadside Assistance
Complete the roadside assistanceidentification card and place it in yourwallet for quick reference. This card is inthe Owner's Manual kit.
United States vehicle customers whorequire Roadside Assistance, call1-800-241-3673.
If you need to arrange roadside assistanceon your own, Ford Motor Companyreimburses a reasonable amount fortowing to the nearest dealership within50 mi (80 km). To obtain reimbursementinformation, United States vehiclecustomers call 1-800-241-3673.Customers need to submit their originalreceipts.
Vehicles Sold in Canada: GettingRoadside Assistance
If you have a vehicle concern, Ford MotorCompany of Canada, Limited offers acomplimentary roadside assistanceprogram. This program is eligible withinCanada or the continental United States.
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The service is available 24 hours a day,seven days a week.
This program is separate from the NewVehicle Limited Warranty, but the coverageis concurrent with the powertrain coverageperiod of your vehicle. Canadian roadsidecoverage and benefits may differ from theU.S. coverage.
If you require more information, please callus in Canada at 1-800-665-2006, or visitour website at www.ford.ca.
SWITCHING THE HAZARD
FLASHERS ON AND OFF
The hazard flasher button is onthe instrument panel. Press thebutton to switch the hazardflashers on if your vehicle is creating asafety hazard for other road users.
When you switch the hazard flashers on,all front and rear direction indicators flash.
Note:The hazard flashers operate whenthe ignition is in any position, or if the key isnot in the ignition. The battery loses chargeand could have insufficient power to restartyour vehicle.
Press the button again to switch them off.
JUMP STARTING THE VEHICLE
JUMP STARTING PRECAUTIONS
WARNING: Batteries normallyproduce explosive gases which cancause personal injury. Therefore, do notallow flames, sparks or lightedsubstances to come near the battery.When working near the battery, alwaysshield your face and protect your eyes.Always provide correct ventilation.
WARNING: Keep batteries out ofreach of children. Batteries containsulfuric acid. Avoid contact with skin,eyes or clothing. Shield your eyes whenworking near the battery to protectagainst possible splashing of acidsolution. In case of acid contact with skinor eyes, flush immediately with water fora minimum of 15 minutes and get promptmedical attention. If acid is swallowed,call a physician immediately.
WARNING: Use only adequatelysized cables with insulated clamps.
WARNING: Make sure that thecables are clear of any moving parts andfuel delivery system parts.
WARNING: Connect batteries withonly the same nominal voltage.
WARNING: If the engine is runningwhile the hood is open, stay clear ofmoving engine components. Failure tofollow this warning could result in seriouspersonal injury or death.
Do not attempt to push-start an automatictransmission vehicle. This could causetransmission damage.
Do not disconnect the battery of thedisabled vehicle. This could damage yourvehicle's electrical system.
PREPARING THE VEHICLE
Use only a 12 volt supply to start yourvehicle.
Park the booster vehicle close to the hoodof the disabled vehicle, making sure thetwo vehicles do not touch.
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WARNING: Never link two strapstogether with a clevis pin. These heavymetal objects could become projectilesif the strap breaks and can cause seriousinjury or death.
WARNING: Switch the ignition offbefore removing the recovery hook.Failure to do so could result in personalinjury.
WARNING: The recovery hook canbecome hot. Let the recovery hook cooldown before removing it. Failure to doso could result in personal injury.
Your vehicle has frame-mounted frontrecovery hooks.
Note:Do not apply a load to the recoveryhooks that is greater than the gross vehicleweight rating of your vehicle.
Before using recovery hooks:
•Make sure all attaching points aresecure and capable of withstandingthe applied load.
•Do not use chains, cables or tow strapswith metal hook ends.
•Only use recovery straps that have aminimum breaking strength two tothree times the gross vehicle weight ofthe stuck vehicle.
•Make sure the recovery strap is in goodcondition and free of visible cuts, tearsor damage.
•Use a damper device such as a tarp,heavy blanket or piece of carpet, andplace it over the recovery strap to helpabsorb the energy in the event thestrap breaks.
•Make sure the stuck vehicle is notloaded heavier than its gross vehicleweight rating specified on thecertification label.
•Align the tow vehicle and stuck vehiclein a straight line, within 10 degrees.
•Keep bystanders to the sides of thevehicle, at a distance of at least twicethe length of the recovery strap. Thishelps avoid injury from the hazard of arecovery hook or strap breaking, or avehicle lurching into their path.
TRANSPORTING THE VEHICLE
If you need to tow your vehicle, contact aprofessional towing service or yourroadside assistance service provider.
Your manufacturer produces a towingmanual for all authorized tow truckoperators. Have your tow truck operatorrefer to this manual for proper hook-upand towing procedures.
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Your vehicle has limited engine powerwhen in the fail-safe mode, drive yourvehicle with caution. Your vehicle does notmaintain high-speed operation and theengine may operate poorly.
Remember that the engine is capable ofautomatically shutting down to preventengine damage. In this situation:
1.Pull off the road as soon as safelypossible and switch the engine off.
2.If you are a member of a roadsideassistance program, we recommendthat you contact your roadsideassistance service provider.
3.If this is not possible, wait for a shortperiod of time for the engine to cool.
4.Check the coolant level. If the coolantlevel is at or below the minimum mark,add prediluted coolant immediately.
5.When the engine temperature cools,you can re-start the engine. Have yourvehicle checked as soon as possible tominimize engine damage.
Note:Driving your vehicle without repairincreases the chance of engine damage.
FAIL-SAFE COOLING INDICATORS
If the engine begins to overheat,the coolant temperature gaugemoves toward the red zone.
A warning lamp illuminates anda message may appear in theinstrument cluster display.
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MAINTENANCE PRECAUTIONS
Service your vehicle regularly to helpmaintain its roadworthiness and resalevalue. There is a large network ofauthorized dealers that are there to helpyou with their professional servicingexpertise. We believe that their speciallytrained technicians are best qualified toservice your vehicle properly and expertly.They are supported by a wide range ofhighly specialized tools developedspecifically for servicing your vehicle.
If your vehicle requires professional service,an authorized dealer can provide thenecessary parts and service. Check yourwarranty information to find out whichparts and services are covered.
Use only recommended fuels, lubricants,fluids and service parts conforming tospecifications. See Capacities andSpecifications (page 520).
•Do not work on a hot engine.
•Make sure that nothing gets caught inmoving parts.
•Do not work on a vehicle with theengine running in an enclosed space,unless you are sure you have enoughventilation.
•Keep all open flames and other burningmaterial, such as cigarettes, away fromthe battery and all fuel related parts.
•Set the parking brake, shift thetransmission to park (P) and block thewheels.
OPENING AND CLOSING THE
HOOD
1.Inside the vehicle, pull the hood releasehandle located under the left hand sideof the instrument panel.
2.Go to the front of your vehicle andlocate the secondary release leverunder the front of the hood near thecenter of your vehicle.
3.Raise the hood until the lift cylindershold it open.
4.To close, lower the hood and makesure that it is closed properly and fullylatched.
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WARNING: Do not add engine oilwhen the engine is hot. Failure to followthis instruction could result in personalinjury.
Do not use supplemental engine oiladditives because they are unnecessaryand could lead to engine damage that thevehicle warranty may not cover.
1.Clean the area surrounding the engineoil filler cap before you remove it.
2.Remove the engine oil filler cap.
3.Add engine oil that meets ourspecifications. See Capacities andSpecifications (page 520).
4.Reinstall the engine oil filler cap. Turnit clockwise until you feel a strongresistance.
Note: Do not add oil further than themaximum mark. Oil levels above themaximum mark may cause engine damage.
Note:Immediately soak up any oil spillagewith an absorbent cloth.
INTELLIGENT OIL LIFE MONITOR
Under certain conditions the vehicle’sintelligent oil life monitor may determineyour oil requires replacement prior to yourgeneral service. Should this occur it isrecommended you replace your oil withintwo weeks or 500 mi (800 km) of beingalerted.
Your authorized dealer will be able toadvise you whether only an engine oil andfilter change is recommended or whetheryou should complete your general serviceinclusive of oil and oil Filter.
RESETTING THE INTELLIGENT OILLIFE MONITOR
1.Press the Menu button on the steeringwheel to enter the instrument clusterdisplay main menu.
2.Select Vehicle Maintenance.
3.Select Oil Life.
4.Select Reset Oil Life.
5.Press and hold the OK button until thesystem reset confirmation appears.
ENGINE OIL CAPACITY ANDSPECIFICATION
For filling information, please refer to theCapacities and Specifications section ofyour owner's manual. See Capacities andSpecifications (page 520).
ENGINE AIR FILTER
CHANGING THE ENGINE AIRFILTER
WARNING: To reduce the risk ofvehicle damage and personal burninjuries, do not start your engine with theair cleaner removed and do not removeit while the engine is running.
Use the correct specification air filterelement. See Engine Air Filter (page 445).
Note: Failure to use the correct air filterelement may result in severe enginedamage. Resulting component damagemay not be covered by the vehicle Warranty.
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Change the air filter element at the correctservice interval. See ScheduledMaintenance (page 591). Your vehicle maybe equipped with electronic engine air filtermaintenance minder, that providesoptimized service intervals and remindersbased on driving habits and environmentalconditions.
1.Clean any loose dirt or debris aroundthe air filter hosing.
2.Disconnect the mass air flow sensorelectrical connector, if required.
3.Remove the clips (x3) that secure theair filter housing cover. Remove the airfilter housing cover. Disconnect andpull the air intake tube away, asneeded.
4.Remove the air filter element from theair filter housing.
5.Inspect the air filter element for anydamage. Replace the air filter elementif the seal, paper, foam or steel meshhas any holes, cut or gouges.
6.Inspect the air filter housing for dirt,dust, snow, ice or debris in the aircleaner tray.
7.To install, reverse the removalprocedure. You can oscillate thehousing cover slightly left to right toassist with installation as needed, untilpositioned such that all three clips canbe re-engaged.
After operating your vehicle during heavysnowfall or extreme rain, do the following:
•Snow: At the earliest opportunity, openthe hood, clear any snow and ice fromthe air filter housing inlet.
•Extreme rain: The air filter elementdries out after approximately 15–30minutes of driving at highway speeds.
Note:Do not remove the foam block fromthe air cleaner tray.
RESETTING THE AIR FILTERREMINDER
1.Press the menu button on the steeringwheel to enter the instrument clusterdisplay main menu.
2.Select Vehicle Maintenance.
3.Select Engine Air Filter.
4.Press and hold the OK button until thesystem reset confirmation appears.
Note:The system displays 100% afterbeing successfully reset.
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ENGINE AIR FILTER - INFORMATION MESSAGES
ActionMessage
Indicates the engine air filter should be replaced at theearliest convenience.Replace Engine Air FilterSoon
Indicates an air filter at the end of useful life. After engineair filter replacement, you must reset the system in order tochange the status status See Resetting the IntelligentOil Life Monitor (page 445).
Replace Engine Air FilterNow
Indicates that there is a higher-than-expected restrictionacross the engine air filter, which could represent an air filterat the end of useful life or a filter with an obstruction. Whenthis displays, inspect the engine air filter and replace ifnecessary. If the air filter is not replaced, no reset is required,the minder will automatically reset once the obstruction iscleared after driving the vehicle for approximately an hour.If the air filter was replaced, you must reset the system inorder to change the status See Resetting the IntelligentOil Life Monitor (page 445).
Check Engine Air Filter SeeManual
Indicates that there is an error within the electronic air filtermaintenance minder system requiring service.Engine Air Filter Fault SeeManual
When this displays, inspect the engine air filter and replaceif necessary. If the air filter is not replaced, no reset isrequired, the minder will automatically reset once theobstruction is cleared after driving the vehicle for approxim-ately an hour. If the air filter was replaced, you must resetthe system in order to change the status See Resettingthe Intelligent Oil Life Monitor (page 445).
Engine Power ReducedInspect Air Filter
DRAINING THE FUEL FILTER
WATER TRAP
WARNING: Do not drain thewater-in-fuel separator while the engineis running. Failure to follow this warningmay result in fire, serious injury, death orproperty damage.
WARNING: Do not dispose of fuelin the household refuse or the publicsewage system. Use an authorized wastedisposal facility.
Your vehicle has a diesel fuel conditionermodule. The module is mounted betweenthe outboard side of the fuel tank and theframe rail.
Note:The module is at the front of the fueltank or at the front of the aft-axle fuel tankon some models.
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It is very important to use predilutedcoolant approved to the correctspecification in order to avoid plugging thesmall passageways in the engine coolingsystem. See Capacities andSpecifications (page 520). Do not mixdifferent colors or types of coolant in yourvehicle. Mixing of engine coolants or usingan incorrect coolant may harm the engineor cooling system components and maynot be covered by the vehicle Warranty.
Note:If prediluted coolant is not available,use the approved concentrated coolantdiluting it to 50/50 with deionised ordistilled water. See Capacities andSpecifications (page 520). Using water thathas not been deionised may contribute todeposit formation, corrosion and pluggingof the small cooling system passageways.
Note: Coolants marketed for all makes andmodels may not be approved to ourspecifications and may cause damage tothe cooling system. Resulting componentdamage may not be covered by the vehicleWarranty.
If the coolant level is at or below theminimum mark, add prediluted coolantimmediately.
To top up the coolant level do thefollowing:
1.Unscrew the cap slowly. Any pressureescapes as you unscrew the cap.
2.Add prediluted coolant approved tothe correct specification. SeeCapacities and Specifications (page520).
3.Add enough prediluted coolant toreach the correct level.
4.Replace the coolant reservoir cap. Turnthe cap clockwise until it contacts thehard stop.
5.Check the coolant level in the coolantreservoir the next few times you driveyour vehicle. If necessary, add enoughprediluted engine coolant to bring thecoolant level to the correct level.
If you have to add more than 1.1 qt (1 L) ofengine coolant per month, have yourvehicle checked as soon as possible.Operating an engine with a low level ofcoolant can result in engine overheatingand possible engine damage.
In case of emergency, you can add a largeamount of water without engine coolantin order to reach a vehicle service location.
Water alone, without engine coolant, cancause engine damage from corrosion,overheating or freezing.
Do not use the following as a coolantsubstitute:
•Alcohol.
•Methanol.
•Brine.
•Any coolant mixed with alcohol ormethanol antifreeze.
Alcohol and other liquids can cause enginedamage from overheating or freezing.
Do not add extra inhibitors or additives tothe coolant. These can be harmful andcompromise the corrosion protection ofthe coolant.
CHANGING THE COOLANT
For coolant change, see your authorizeddealer.
Changing the coolant is necessary atspecific mileage intervals listed in thescheduled maintenance information. SeeScheduled Maintenance (page 591).
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