engine FORD TRANSIT 2015 5.G Owners Manual

Overview
WARNING
To determine the required
pressure(s) for your vehicle, see the
Safety Compliance Certification
Label (affixed to either the door hinge
pillar, door-latch post, or the door edge
that meets the door-latch post, next to the
driver seating position), or Tire Label
located on the B-Pillar or the edge of the
driver door. To maintain your vehicle
’s load carrying
capability, this vehicle requires different
tire pressures in the front tires compared
to the rear tires. The system on your vehicle
is designed to illuminate the warning light
at different pressures for the front and rear
tires.
The tires need to be periodically rotated
to provide consistent performance and
maximum tire life, the system needs to
know when the tires have been rotated to
determine which set of tires are on the
front and rear axles. With this information,
the system can detect and correctly warn
of low tire pressures.
System Reset Tips:
• To reduce the chance of interference
from another vehicle, the system reset
procedure should be carried out at
least three feet (one meter) away from
another Ford vehicle undergoing the
system reset procedure.
• Do not wait more than two minutes
between resetting each tire sensor or
the system will time-out and the entire
procedure will have to be repeated on
all four wheels. A double horn chirp
indicates the need to repeat the
procedure. Carrying Out the System Reset
Procedure
Read the entire procedure before carrying
out a system reset.
1. Drive your vehicle above 20 mph (32
km/h) for at least two minutes and
then park in a safe location where you
can easily get to all four tires and have
access to a tire inflation pump.
2. Switch the ignition off.
3. Switch the ignition on with the engine off.
4. Turn the hazard flashers on then off three times, this must be completed
within 10 seconds. If the reset mode
has been entered successfully, the horn
will chirp once and the system indicator
will flash. If this does not occur, repeat
the procedure from step 2. If after
repeated attempts to enter the reset
mode, the horn does not chirp and the
system indicator does not flash, have
your vehicle checked by an authorized
dealer as soon as possible.
5. Train the system sensors in the tires using the following reset sequence
starting with the left front tire and
following a clockwise order: Left front,
right front, right rear, left rear.
6. Remove the valve cap from the valve stem on the left front tire. Decrease the
air pressure until the horn chirps.
Note: The single horn chirp confirms that
the sensor identification code has been
learned by your vehicle for this position. If a
double horn chirp is heard, the reset
procedure was unsuccessful and must be
repeated.
7. Remove the valve cap from the valve stem on the right front tire. Decrease
the air pressure until the horn chirps.
8. Remove the valve cap from the valve stem on the right rear tire. Decrease the
air pressure until the horn chirps.
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ENGINE SPECIFICATIONS - 3.5L
3.5L V6 Ecoboost
Engine
214
Cubic inches
Minimum 87 octane
Required fuel
1-4-2-5-3-6
Firing order
Coil on plug
Ignition system
.030-.033 in. (.75-.85 mm)
Spark plug gap
10.0:1
Compression ratio
Drivebelt Routing
3.5L V6 Ecoboost Engines with A/C ENGINE SPECIFICATIONS - 3.7L
3.7 V6
Engine
226
Cubic inches
Minimum 87 octane or E85
Required fuel
1-4-2-5-3-6
Firing order
Coil on plug
Ignition system
.049-.053 in. (1.25-1.35 mm)
Spark plug gap
10.5:1
Compression ratio
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Drivebelt Routing
3.7L V6 Engines with A/C
ENGINE SPECIFICATIONS - 3.2L POWER STROKE DIESEL
3.2L Power Stroke Diesel
Engine
195
Cubic inches
No. 2 Diesel
Required fuel
1-2-4-5-3
Firing order
15.4:1
Compression ratio
Drivebelt Routing
3.2L Power Stroke Diesel Engines with
A/C 266
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MOTORCRAFT PARTS - 3.5L
3.5L V6 Ecoboost
Part number
Component
FA-1921
Pre air filter
FA-1916
Air filter element
Service required
Automatic transmission fluid filter
BXT-48H6-610
Battery
BAGM-48H6-760 - dual batteries
FL-500S
Oil filter
FD-46-21
Fuel filter
SP534
Spark plugs
WW-2955 - driver side
Windshield wiper blades - vehicles with low
roof WW-2112 - passenger side
WW-2901 - driver side
Windshield wiper blades - vehicles with
medium or high roof WW-2049 - passenger side
Note: Motorcraft replacement parts are recommended for scheduled maintenance and
are available at an authorized dealer or at fordparts.com. These parts meet or exceed Ford
Motor Company ’s specifications, and are engineered for your vehicle. Use of other parts may
impact vehicle performance, emissions and durability. Your vehicle Warranty may be void
for any damage related to use of other parts.
Note: Should a Motorcraft oil filter not be available, use an oil filter that meets industry
performance specification SAE/USCAR-36.
Note: For spark plug replacement, see an authorized dealer. Replace the spark plugs at the
appropriate intervals. Refer to Scheduled Maintenance for the replacement intervals. See
Normal Scheduled Maintenance (page 436).
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MOTORCRAFT PARTS - 3.7L
3.7L Duratec
Part number
Component
FA-1921
Pre air filter
FA-1916
Air filter element
Service required
Automatic transmission fluid filter
BXT-48H6-610
Battery
BAGM-48H6-760 - dual batteries
FL-500S
Oil filter
FD-46-21
Fuel filter
SP520
Spark plugs
WW-2955 - driver side
Windshield wiper blades - vehicles with low
roof WW-2112 - passenger side
WW-2901 - driver side
Windshield wiper blades - vehicles with
medium or high roof WW-2049 - passenger side
Note: Motorcraft replacement parts are recommended for scheduled maintenance and
are available at an authorized dealer or at fordparts.com. These parts meet or exceed Ford
Motor Company ’s specifications, and are engineered for your vehicle. Use of other parts may
impact vehicle performance, emissions and durability. Your vehicle Warranty may be void
for any damage related to use of other parts.
Note: Should a Motorcraft oil filter not be available, use an oil filter that meets industry
performance specification SAE/USCAR-36.
Note: For spark plug replacement, see an authorized dealer. Replace the spark plugs at the
appropriate intervals. Refer to Scheduled Maintenance for the replacement intervals. See
Normal Scheduled Maintenance (page 436).
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MOTORCRAFT PARTS - 3.2L POWER STROKE DIESEL
3.2L Power Stroke Diesel
Part number
Component
FA-1921
Pre air filter
FA-1916
Air filter element
Service required
Automatic transmission fluid filter
BAGM-48H6-760 - dual batteries
Battery
FL-500S
Oil filter
FD-46-21
Fuel filter
WW-2955 - driver side
Windshield wiper blades - vehicles with low
roof WW-2112 - passenger side
WW-2901 - driver side
Windshield wiper blades - vehicles with
medium or high roof WW-2049 - passenger side
Note: Motorcraft replacement parts are recommended for scheduled maintenance and
are available at an authorized dealer or at fordparts.com. These parts meet or exceed Ford
Motor Company ’s specifications, and are engineered for your vehicle. Use of other parts may
impact vehicle performance, emissions and durability. Your vehicle Warranty may be void
for any damage related to use of other parts.
Note: Should a Motorcraft oil filter not be available, use an oil filter that meets industry
performance specification SAE/USCAR-36.
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VEHICLE IDENTIFICATION
NUMBER
The vehicle identification number is
located on the left-hand side of the
instrument panel.
Please note that in the graphic, XXXX is
representative of your vehicle identification
number.
The Vehicle Identification Number contains
the following information:
World manufacturer identifier
A
Brake system, Gross Vehicle
Weight Rating, Restraint Devices
and their locations
B Make, vehicle line, series, body
type
C
Engine type
D
Check digit
E
Model year
F
Assembly plant
G
Production sequence number
H
VEHICLE CERTIFICATION
LABEL The National Highway Traffic Safety
Administration Regulations require that a
Safety Compliance Certification Label be
affixed to a vehicle and prescribe where
the Safety Compliance Certification Label
may be located. The Safety Compliance
Certification Label shall be affixed to either
the door hinge pillar, the door latch post,
or the edge of the door near the door latch,
next to the driver's seating position.
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TRANSMISSION CODE
DESIGNATION The transmission code is on the Safety
Compliance Certification Label. The
following table shows the transmission
code along with the transmission
description.
Description
Code
Six-speed automatic trans-mission 6R80
A
CAPACITIES AND
SPECIFICATIONS - 3.5L WARNING
The air conditioning refrigerant
system contains refrigerant R-134a
under high pressure. Only qualified
personnel should service the air
conditioning refrigerant system. Opening
the air conditioning refrigerant system can
cause personal injury. Capacities
Capacity
Item
5.9 qt (5.6 L)
Engine lubrication system - including the oil filter
5.4 qt (5.1 L)
Engine lubrication system - excluding the oil filter
1 qt (0.9 L)
Engine oil top-up - raise the level on the dipstick
from minimum to maximum
16.4 qt (15.5 L)
Engine cooling system, vehicles with an auxiliary
heater 1
14.9 qt (14.1 L)
Engine cooling system, vehicles without an auxiliary
heater 1
13.1 qt (12.4 L)
Automatic transmission 2, 3
20.9 gal (95 L)
Fuel tank
4.8 qt (4.5 L)
Windshield and rear window washer system -
including headlamp washer
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Capacity
Item
2.43 lb (1.1 kg)
A/C Refrigerant, vehicles with rear heating, ventila-
tion and air conditioning
1.76 lb (0.8 kg)
A/C Refrigerant, vehicles without rear heating,
ventilation and air conditioning
9.5 fl oz (280 ml)
A/C Refrigerant oil, vehicles with rear heating, vent-
ilation and air conditioning
5.4 fl oz (160 ml)
A/C Refrigerant oil, vehicles without rear heating,
ventilation and air conditioning
1 Add the coolant type originally used in your vehicle.
2 Automatic transmissions that require Motorcraft MERCON LV transmission fluid should
only use Motorcraft MERCON LV transmission fluid. Use of any fluid other than the
recommended fluid may cause transmission damage.
3 Change the automatic transmission fluid and filter at the correct service interval. See
Scheduled Maintenance (page 433).
Specifications
Materials Specification
Name
WSS-M2C946-A
Motor oil (U.S. and Mexico):
Motorcraft SAE 5W-30 Premium Synthetic Blend
Motor Oil
XO-5W30-QSP
WSS-M2C946-A
Motor oil (Canada):
Motorcraft SAE 5W-30 Super Premium Motor Oil
CXO-5W30-LSP12
WSS-M97B44-D2
Engine coolant (U.S. and Mexico):
Motorcraft Orange Antifreeze/Coolant Prediluted
VC-3DIL-B
WSS-M97B44-D2
Engine coolant (Canada):
Motorcraft Orange Antifreeze/Coolant Prediluted
CVC-3DIL-B
WSS-M6C65-A2
Brake fluid:
Motorcraft DOT 4 LV High Performance Motor
Vehicle Brake Fluid
PM-20
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Only use fluid that meets Ford
specifications. Motor oils of the
recommended viscosity grade that meet
API SN requirements and display the API
Certification Mark for gasoline engines are
also acceptable. Do not use oil labeled
with API SN service category unless the
label also displays the API certification
mark.
An oil that displays this symbol conforms
to current engine, emission system and
fuel economy performance standards of
the International Lubricant Standardization
and Approval Committee (ILSAC).
Note:
Do not use supplemental engine oil
additives. They are unnecessary and could
lead to engine damage that is not covered
by Ford ’s warranty. Use only Motorcraft DOT 4 LV High
Performance Brake Fluid, or equivalent,
meeting WSS-M6C65-A2 or ISO 4925
Class 6. Use of any fluid other than the
recommended fluid may cause brake
system damage.
Use multi-purpose grease for door latches,
hood latch, auxiliary hood latch, trunk latch
and seat tracks.
If you use oil and fluids that do not meet
the defined specification and viscosity
grades this may lead to:
•
Component damage which may not be
covered by the vehicle Warranty.
• Longer engine cranking periods.
• Increased emission levels.
• Reduced engine performance.
• Reduced fuel economy.
• Degraded brake performance.
CAPACITIES AND
SPECIFICATIONS - 3.7L WARNING
The air conditioning refrigerant
system contains refrigerant R-134a
under high pressure. Only qualified
personnel should service the air
conditioning refrigerant system. Opening
the air conditioning refrigerant system can
cause personal injury. Capacities
Capacity
Item
6 qt (5.7 L)
Engine lubrication system – including the oil filter
5.5 qt (5.2 L)
Engine lubrication system
– excluding the oil filter
1 qt (0.9 L)
Engine oil top-up
– raise the level on the dipstick
from minimum to maximum
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