engine FORD TRANSIT 2015 5.G Workshop Manual

If the engine does not start, runs rough,
experiences a decrease in engine
performance, experiences excess fuel
consumption or produces excessive
exhaust smoke, check for the following:
•
A plugged or disconnected air inlet
system hose.
• A plugged engine air filter element.
• Water in the fuel filter and water
separator.
• A clogged fuel filter.
• Contaminated fuel.
• Air in the fuel system, due to loose
connections.
• An open or pinched sensor hose.
• Incorrect engine oil level.
• Incorrect fuel for climatic conditions.
• Incorrect engine oil viscosity for
climactic conditions.
Note: If these checks do not help you
correct the concern, have your vehicle
checked by an authorized dealer.
Noise Emissions Warranty,
Prohibited Tampering Acts and
Maintenance
On January 1, 1978, Federal regulation
became effective governing the noise
emission on trucks over 10,000 lbs. (4,536
kg) GVWR (Gross Vehicle Weight Rating).
The preceding statements concerning
prohibited tampering acts and
maintenance, and the noise warranty
found in the Warranty Guide, are
applicable to complete chassis cabs over
10,000 lbs. (4,536 kg) GVWR.
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AUTOMATIC TRANSMISSION
WARNINGS
Always set the parking brake fully
and make sure you shift the gearshift
lever to park (P). Switch the ignition
off and remove the key whenever you leave
your vehicle. Do not apply the brake pedal and
accelerator pedal simultaneously.
Applying both pedals simultaneously
for more than three seconds will limit
engine rpm, which may result in difficulty
maintaining speed in traffic and could lead
to serious injury. Understanding the Gearshift Lever
Positions of the Automatic
Transmission
Tow/Haul button
T/H
ParkP
Reverse
R
Neutral
N
Drive
D
Manual shifting
M Manual upshift
+
Manual downshift
-
Tow/Haul (T/H) (If Equipped)
Tow/Haul delays transmission upshift to
reduce the frequency of transmission
shifting.
The system provides engine braking in all
forward gears when the gearshift lever is
in drive (D). Engine braking helps you to
slow and control your vehicle when
descending a grade.
Depending on trailer load and driving
conditions, the transmission may
downshift when descending a grade.
Downshifting will depend on the amount
of vehicle braking applied.
Switching Tow/Haul On and Off To switch tow/haul on, press the
T/H button. The tow haul
indicator lamp will illuminate in
the instrument cluster.
1. Shift the gearshift lever to drive (D).
2. Press the button. The instrument cluster will display the indicator lamp.
3. Press the button again to switch the system off. The transmission will return
to normal drive (D) mode.
Park (P) WARNINGS
Do not shift the gearshift lever to
park (P) when your vehicle is moving.
This can cause damage to the
transmission not covered by the vehicle
warranty, and can result in a crash or
serious injury.
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WARNINGS
Apply the parking brake, shift the
gearshift lever to park (P) and switch
the ignition off before leaving your
vehicle. Make sure that the gearshift lever
fully latches into position. When the gearshift lever is in this position,
it will lock the transmission. The engine
does not transmit power to the driven
wheels. You can start the engine with the
gearshift lever in this position.
Note:
A warning tone will sound if you open
the driver door and you have not shifted the
gearshift lever to park (P).
Reverse (R) WARNINGS
Do not shift the gearshift lever to
reverse (R) when your vehicle is
moving. This can cause damage to
the transmission not covered by the vehicle
warranty, and can result in a crash or
serious injury. Always come to a complete stop
before shifting the gearshift lever out
of reverse (R).
Shift the gearshift lever to reverse (R) to
allow your vehicle to move backward.
Neutral (N)
When the gearshift lever is in this position,
the transmission does not lock. The engine
does not transmit power to the driven
wheels. You can start the engine with the
gearshift lever in this position.
Drive (D)
Shift the gearshift lever to drive (D) to
allow your vehicle to move forward and
shift automatically through the forward
gears. The transmission shifts to the appropriate
gear for optimum performance based on
ambient temperature, road gradient,
vehicle load and your input.
Note:
A shift will occur only when your
vehicle speed and the engine speed are
appropriate.
Note: You can temporarily override the
selected gear by pressing the + or - buttons
on the side of the gearshift lever.
Manual (M) WARNING
Do not hold the + or - buttons
permanently in. Shift the gearshift lever to manual (M) to
allow your vehicle to move forward and
allow you to shift manually through the
forward gears. Press the
+ or - buttons on
the side of the gearshift lever to shift
manually through the forward gears. The
instrument cluster will display the selected
gear, and a shift indicator arrow to assist
optimum shifting.
• Press the
+ button to upshift.
• Press the
- button to downshift.
You can skip gears by pressing a button
repeatedly at short intervals.
Upshift at the recommended shift
speeds according to the following
chart: Upshifts when accelerating (recom-
mended for best fuel economy)
Vehicle speed mph( km/h):
Upshift from:
15 (24)
1 - 2
25 (40)
2 - 3
40 (64)
3 - 4
134 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Transmission

Upshifts when accelerating (recom-
mended for best fuel economy)
Vehicle speed mph( km/h):
Upshift from:
45 (72)
4 - 5
50 (80)
5 - 6
Note: Engine damage may occur if you
maintain an excessive engine speed without
shifting.
Hints on Driving with an Automatic
Transmission WARNING
Do not idle the engine for long
periods in drive (D) with the brakes
applied.
Putting Your Vehicle in Gear
1. Start the engine.
2. Press the brake pedal.
3. Shift the gearshift lever to drive (D),
reverse (R) or manual (M).
4. Release the parking brake.
5. Release the brake pedal and press the
accelerator pedal.
Stopping Your Vehicle
1. Release the accelerator pedal and press the brake pedal.
2. Apply the parking brake.
3. Shift the gearshift lever to neutral (N) or park (P).
4. Switch the ignition off. If Your Vehicle Gets Stuck In Mud or
Snow
If your vehicle is stuck in mud or snow, shift
between drive (D) and reverse (R) pressing
lightly on the accelerator pedal in each
gear. Stop between shifts in a steady
pattern to rock your vehicle.
Note:
Do not rock your vehicle if the engine
is not at normal operating temperature,
damage to the transmission may occur.
Note: Do not rock your vehicle for more
than a minute, damage to the transmission
or tires may occur and the engine may
overheat.
Brake-Shift Interlock WARNINGS
Do not drive your vehicle until you
verify that the brake lamps are
working.
This procedure requires you to shift
the gearshift lever out of park (P)
causing your vehicle to roll. Make
sure you fully set the parking brake before
attempting to shift the gearshift lever out
of park (P). If you release the parking brake and
the brake warning lamp remains
illuminated, the brakes may not be
working correctly. The system has
detected a fault that requires service. Your vehicle has a brake-shift interlock
feature. This prevents you from shifting the
gearshift lever from the park (P) position,
unless the brake pedal is pressed.
In the event of an electrical malfunction,
or if the vehicle battery has run out of
charge, use the following procedure to shift
the gearshift lever from the park (P)
position.
1.
Apply the parking brake and switch the
ignition off.
135 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Transmission

GENERAL INFORMATION
Note:
Occasional brake noise is normal. If
a metal-to-metal, continuous grinding or
continuous squeal sound is present, the
brake linings may be worn-out. Have the
system checked by an authorized dealer. If
your vehicle has continuous vibration or
shudder in the steering wheel while braking,
have it checked by an authorized dealer.
Note: Brake dust may accumulate on the
wheels, even under normal driving
conditions. Some dust is inevitable as the
brakes wear and does not contribute to
brake noise. See Cleaning the Alloy
Wheels (page 230). See
Warning Lamps and
Indicators (page 75).
Wet brakes result in reduced braking
efficiency. Gently press the brake pedal a
few times when driving from a car wash or
standing water to dry the brakes.
Brake Over Accelerator
In the event the accelerator pedal
becomes stuck or entrapped, apply steady
and firm pressure to the brake pedal to
slow the vehicle and reduce engine power.
If you experience this condition, apply the
brakes and bring your vehicle to a safe
stop. Move the gearshift lever to park (P),
switch the engine off and apply the parking
brake. Inspect the accelerator pedal for
any interference. If none are found and the
condition persists, have your vehicle towed
to the nearest authorized dealer.
Brake Assist
Brake assist detects when you brake
rapidly by measuring the rate at which you
press the brake pedal. It provides
maximum braking efficiency as long as you
press the pedal, and can reduce stopping
distances in critical situations. Anti-lock Brake System
This system helps you maintain steering
control during emergency stops by keeping
the brakes from locking. This lamp momentarily
illuminates when you turn the
ignition on. If the light does not
illuminate during start up, remains on or
flashes, the system may be disabled. Have
the system checked by an authorized
dealer. If the system is disabled, normal
braking is still effective. If the
brake warning lamp illuminates
when you release the parking brake, have
the system checked by an authorized
dealer.
HINTS ON DRIVING WITH
ANTI-LOCK BRAKES
Note: When the system is operating, the
brake pedal will pulse and may travel
further. Maintain pressure on the brake
pedal. You may also hear a noise from the
system. This is normal.
The anti-lock braking system will not
eliminate the risks when:
• You drive too closely to the vehicle in
front of you.
• Your vehicle is hydroplaning.
• You take corners too fast.
• The road surface is poor.
137 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Brakes

PRINCIPLE OF OPERATION
The traction control system helps avoid
drive wheel spin and loss of traction.
If your vehicle begins to slide, the system
applies the brakes to individual wheels
and, when needed, reduces engine power
at the same time. If the wheels spin when
accelerating on slippery or loose surfaces,
the system reduces engine power in order
to increase traction.
USING TRACTION CONTROL
In certain situations, for example stuck in
snow or mud, it may be beneficial for you
to switch the traction control system off.
This allows the wheels to spin with full
engine power.
Note:
A MyKey can be set up to prevent the
MyKey user from switching the traction
control system off. See MyKey ™ (page
47). Press the traction control button located
on the instrument panel. It illuminates
when you switch the system off.
AdvanceTrac with RSC Features
Traction
control system
Electronic
stabilitycontrol
Roll stability
control
Electronic
stability
control off
warning lamp
Button func-
tions
Enabled
Enabled
Enabled
Illuminated
during bulb
check
Default at
engine start-up
Disabled1
Enabled
Enabled
Illuminated
Button pressed
momentarily
Enabled
Enabled
Enabled
Not illuminated
Button pressed
again after
deactivation
1 Engine traction control and two-wheel spin brake traction control functions are disabled.
Single-wheel spin traction control is always enabled.
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WARNING
If a malfunction occurs within the
AdvanceTrac system, the traction
control off lamp will illuminate. Make
sure the traction control system was not
manually switched off using the traction
control button. If the traction control lamp
stays on, have the system checked by an
authorized dealer immediately. Operating
your vehicle with traction control disabled
could lead to an increased risk of loss of
vehicle control, vehicle rollover, personal
injury and death. The traction control lamp
temporarily illuminates on
engine start-up and flashes
when a driving condition turns the traction
control system on. The traction control off lamp
temporarily illuminates on
engine start-up and stays on
when you switch the traction control
system off, or if a malfunction occurs in
the traction control system.
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SPEED LIMITER
Engine Speed Limiter
Engine speed is limited to protect the
engine.
Vehicle Speed Limiter - Fixed
The system prevents you from driving
faster than a programmed speed.
DRIVER ALERT
Principle of Operation
WARNINGS
The system does not relieve you of
your responsibility to drive with due
care and attention.
At all times you are responsible for
controlling your vehicle, supervising
the system and intervening if
required. If the sensor becomes blocked the
system may not function.
Take regular rest breaks as required
and do not wait for the system to
warn you if you feel tired.
Take rest breaks only where it is safe
to do so.
Certain driving styles and behavior
may result in the system issuing a
warning even if you are not feeling
tired. In cold and severe weather
conditions the system may not
function. Rain, snow, spray and large
contrasts in lighting can all influence the
sensor. The system will not operate if the
sensor cannot track the road lane
markings. WARNINGS
The system may not operate in areas
during roadwork construction.
The system may not operate on
roads with sharp bends or narrow
lanes.
Do not carry out windshield repairs
in the immediate area surrounding
the sensor.
If your vehicle has a suspension kit
not approved by us, the system may
not function correctly.
Note:
Keep the windshield free from
obstructions such as bird droppings, insects
and snow or ice.
Note: The system assists you when driving
on fast main roads and freeways.
Note: The system calculates an alertness
level at vehicle speeds above approximately
40 mph (65 km/h).
The system automatically monitors your
driving behavior.
The system is designed to alert you if it
detects that you are becoming drowsy or
if your driving deteriorates.
Using Driver Alert
Switching the System On and Off
Note: The system will remain on or off
depending on how it was last set.
Switch the system on using the information
display. See Information Displays (page
79).
T
he system will calculate your alertness
level based upon your driving behavior in
relation to the lane markings and other
factors.
149 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Driving Aids

WARNING
Exceeding the Safety
Compliance Certification
Label vehicle weight rating limits
could result in substandard
vehicle handling or performance,
engine, transmission and/or
structural damage, serious
damage to the vehicle, loss of
control and personal injury. GCW (Gross Combined Weight)
- is the Gross Vehicle Weight plus
the weight of the fully loaded
trailer. GCWR (Gross Combined
Weight Rating) - is the maximum
allowable weight of the vehicle
and the loaded trailer, including
all cargo and passengers, that the
vehicle can handle without risking
damage. (Important: The towing
vehicle
’s braking system is rated
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GVW

TOWING A TRAILER
WARNINGS
Do not exceed the Gross
Vehicle Weight Rating or the
Gross Axle Weight Rating
specified on the certification label. Towing trailers beyond the
maximum recommended
gross trailer weight exceeds the
limit of the vehicle and could
result in engine damage,
transmission damage, structural
damage, loss of vehicle control,
vehicle rollover and personal
injury. Your vehicle may have electrical
items, for example fuses or relays,
related to towing. See Fuses
(page 187).
Your vehicle's load capacity
designation is by weight, not by
volume, so you cannot necessarily
use all available space when
loading your vehicle.
Towing a trailer places an extra
load on your vehicle's engine,
transmission, axle, brakes, tires
and suspension. Inspect these
components periodically during,
and after, any towing operation. Load Placement
To help minimize how trailer
movement affects your vehicle
when driving:
•
Load the heaviest items closest
to the trailer floor.
• Load the heaviest items
centered between the left and
right side trailer tires.
• Load the heaviest items above
the trailer axles or just slightly
forward toward the trailer
tongue. Do not allow the final
trailer tongue weight to go
above or below 10-15% of the
loaded trailer weight.
• Select a tow bar with the
correct rise or drop. When both
the loaded vehicle and trailer
are connected, the trailer frame
should be level, or slightly
angled down toward your
vehicle, when viewed from the
side.
When driving with a trailer or
payload, a slight takeoff vibration
or shudder may be present due to
the increased payload weight.
Additional information regarding
correct trailer loading and setting
your vehicle up for towing is
located in another chapter of this
Owner's Manual. See Load Limit
(page 153). You can also find the
information in the RV & Trailer
Towing Guide. See an authorized
dealer.
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