FORD TRANSIT 2015 5.G Owners Manual

To start operator commanded regeneration, run the engine at normal operating
temperature and scroll to:
Action and Description
Message
Press the OK button.
Settings
Press the
OK button.
Exhaust Filter
Full
OK = Cleaning
Select one of the following:
Press the
OK button and then follow the prompts regarding
exhaust position as needed to initiate operator commanded
regeneration. Be sure to understand each prompt. If you are
not sure what is being asked by each prompt, contact an
authorized dealer. The display will confirm the operation has
started and when it has finished.
Exhaust Filter
Full
Press the
OK button and then follow the prompts regarding
exhaust position as needed to initiate operator commanded
regeneration. Be sure to understand each prompt. If you are
not sure what is being asked by each prompt, contact an
authorized dealer. The display will confirm the operation has
started and when it has finished.
Exhaust Filter
Overloaded
If the diesel particulate filter is near or at saturation, a message requesting
permission to initiate filter cleaning will display. Action and Description
Message
Press the
OK button and then follow the prompts regarding
exhaust position as needed to initiate operator commanded
regeneration. Be sure to understand each prompt. If you are
not sure what is being asked by each prompt, contact an
authorized dealer. The display will confirm the operation has
started and when it has finished.
Exhaust Filter
At Limit
Once operator commanded regeneration
starts, engine rpm will rise to
approximately 2,000 - 2,500 rpm and the
cooling fan will increase speed; you will
hear a change in audible sound due to the
fan and engine speed increase. It is not necessary to open the hood on the
engine compartment. Once operator
commanded regeneration is complete, the
engine rpm and fan will return to normal
idling. The exhaust system will remain very
hot for several minutes even after
regeneration is complete. Do not reposition
128 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Fuel and Refueling

the vehicle over materials that could burn
until the exhaust system has had sufficient
time to cool. Depending on the amount of
soot collected by the diesel particulate
filter, ambient temperature, and altitude,
operator commanded regeneration may
last up to 30 minutes. When the system is at the point
of over saturation, the service
engine soon light will illuminate
and the following message will appear.
System Message Action and Description
Message
You will not be able to allow cleaning. You must have your
vehicle serviced by an authorized dealer.
Exhaust filter over limit
Service now
Operator Commanded Regeneration
with Automatic Regeneration Control
(If Equipped)
If your vehicle is operated with significant
stationary operation, low speed drive
cycles less than 25 mph (40 km/h), short
drive cycles, drive time less than 15 minutes
or the vehicle does not fully warm up,
passive and active regeneration may not sufficiently clean the diesel particulate
filter system. You can switch off automatic
regeneration until better driving conditions
are available, for example steady high
driving. You can then switch automatic
regeneration back on to clean the diesel
particulate filter.
Switching the Automatic Regeneration Control On and Off
To switch the automatic regeneration control on and off, scroll to: Action and Description
Message
Press the
OK button.
Information
Press the
OK button.
Driver Assist
Uncheck the box to switch automatic regeneration off.
Auto Exh.Clean
Check the box to switch automatic regeneration on.
When you switch automatic regeneration off, one of the following warning
messages may be displayed. The diesel particulate filter is full and you should switch the
automatic regeneration control on as soon as possible.
Exhaust Filter Full Clean
Soon
The diesel particulate filter is overloaded you must switch
the automatic regeneration control on as soon as possible.
Exhaust Filter Over-
loaded Clean Now
You must clean the diesel particulate filter immediately.
Failing to do so would cause the diesel particulate filter to
become blocked.
Exhaust filter at limit
Clean now
129Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Fuel and Refueling

How to Interrupt or Cancel Operator
Commanded Regeneration
If you need to cancel the operator
commanded regeneration, press the brake
pedal or switch the ignition off to stop the
procedure. Depending on the amount of
time you allowed the operator
commanded regeneration to operate, soot
may not have had sufficient time to be
eliminated, but the exhaust system and
exhaust gas may still be hot. If you shut
your vehicle off during operator
commanded regeneration, you will notice
turbo flutter. This is a normal consequence
caused by shutting off a diesel engine
during boosted operation and is considered
normal.
Filter Service and Maintenance
Over time, a slight amount of ash will build
up in the diesel particulate filter, which is
not removed during the regeneration
process. The filter may need to be removed
for ash cleaning at approximately
119900 mi (193,000 km) or greater, actual
mileage can vary greatly depending upon
engine and vehicle operating conditions.
The filter may need to be replaced at
approximately 248500 mi (400,000 km)
depending upon vehicle operating
conditions.
In both cases, the engine control system
will set a service light to inform you to have
your vehicle checked by an authorized
dealer.
If there are any issues with the diesel
particulate filter, the engine control system
will turn on a service light to inform you to
have your vehicle checked by an authorized
dealer. Powertrain fault indicator. Service engine soon indicator.
Resonator and Tailpipe Assembly
Maintenance WARNINGS
Failure to maintain the functional
holes, in the tailpipe section of the
exhaust, clean and free of debris or
foreign material may result in the holes
becoming blocked or plugged. Do not
modify or remove the tail-pipe section.
Blocked or plugged holes or
removal/modification of the system could
result in elevated exhaust gas
temperatures which may result in
vehicle/property damage or personal
injury. The normal operating temperature
of the exhaust system is very high.
Never work around or attempt to
repair any part of the exhaust system until
it has cooled. Use special care when
working around the diesel oxidation
catalytic converter and/or the diesel
particulate filter (DPF). The diesel
oxidation catalytic converter and/or the
DPF heats up to a high temperature after
only a short period of engine operation and
can stay hot even after the engine is turned
off. Failure to follow these instructions may
result in personal injury. Note:
Additions of aftermarket devices or
modifications to the exhaust system can
reduce the effectiveness of the exhaust
system as well as cause damage to the
exhaust system or engine. These actions
may also affect your vehicle ’s warranty. See
the Warranty Guide for more information.
130 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Fuel and Refueling

The diesel resonator tail-pipe assembly is
a uniquely functioning device that
accompanies the diesel particulate filter
assembly. The tail-pipe assembly serves
multiple functions. First, it serves as an
acoustic device to attenuate exhaust noise.
Second, it provides an exit path for the
exhaust from your vehicle. It also helps
control the temperature of the exhaust
during diesel particulate filter regeneration
events. The visible holes in each leg of the
twin tip and the holes under the shield just
inboard of the right rear tire(s) are
functional. You need to keep the holes
clear of mud, debris or foreign material to
maintain proper function of the exhaust
system. Clean and remove debris or foreign
material if present as needed. Spraying
with a hose during regular washing of your
vehicle should help keep holes clean and
clear of debris or foreign material.
Emission Control System Laws
WARNING
Do not remove or alter the original
equipment floor covering or
insulation between it and the metal
floor of the vehicle. The floor covering and
insulation protect occupants of the vehicle
from the engine and exhaust system heat
and noise. On vehicles with no original
equipment floor covering insulation, do not
carry passengers in a manner that permits
prolonged skin contact with the metal
floor. Provide adequate insulation. Failure
to follow these instructions may result in
fire or personal injury. In the U.S. federal law and certain state
laws prohibit removing or rendering
inoperative emission control system(s).
Similar federal or provincial laws may
apply in Canada. Ford recommends
against any vehicle modification without
determining applicable law. Tampering with emissions
control systems (including
related sensors and the Diesel
Exhaust Fluid (DEF) injection system) can
result in reduced engine power and the
illumination of the service engine soon
light.
Tampering With a Noise Control
System
Federal law prohibits the following acts:
• The removal or rendering inoperative
by any person other than for purposes
of maintenance, repair or replacement
of any device or element of design
incorporated into any new vehicle for
the purpose of noise control prior to its
sale or delivery to the ultimate
purchaser or while it is in use
• The use of the vehicle after such device
or element of design has been removed
or rendered inoperative by any person.
The U.S. Environmental Protection Agency
may presume to constitute tampering as
follows:
• Removal of hood blanket, fender apron
absorbers, fender apron barriers,
underbody noise shields or acoustically
absorptive material.
• Tampering or rendering inoperative the
engine speed governor, to allow engine
speed to exceed manufacturer ’s
specifications.
The complexity of the diesel engine makes
it so you are not encouraged to carry-out
maintenance other than the services
described in this Owner's Manual.
131 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Fuel and Refueling

If the engine does not start, runs rough,
experiences a decrease in engine
performance, experiences excess fuel
consumption or produces excessive
exhaust smoke, check for the following:
•
A plugged or disconnected air inlet
system hose.
• A plugged engine air filter element.
• Water in the fuel filter and water
separator.
• A clogged fuel filter.
• Contaminated fuel.
• Air in the fuel system, due to loose
connections.
• An open or pinched sensor hose.
• Incorrect engine oil level.
• Incorrect fuel for climatic conditions.
• Incorrect engine oil viscosity for
climactic conditions.
Note: If these checks do not help you
correct the concern, have your vehicle
checked by an authorized dealer.
Noise Emissions Warranty,
Prohibited Tampering Acts and
Maintenance
On January 1, 1978, Federal regulation
became effective governing the noise
emission on trucks over 10,000 lbs. (4,536
kg) GVWR (Gross Vehicle Weight Rating).
The preceding statements concerning
prohibited tampering acts and
maintenance, and the noise warranty
found in the Warranty Guide, are
applicable to complete chassis cabs over
10,000 lbs. (4,536 kg) GVWR.
132Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Fuel and Refueling

AUTOMATIC TRANSMISSION
WARNINGS
Always set the parking brake fully
and make sure you shift the gearshift
lever to park (P). Switch the ignition
off and remove the key whenever you leave
your vehicle. Do not apply the brake pedal and
accelerator pedal simultaneously.
Applying both pedals simultaneously
for more than three seconds will limit
engine rpm, which may result in difficulty
maintaining speed in traffic and could lead
to serious injury. Understanding the Gearshift Lever
Positions of the Automatic
Transmission
Tow/Haul button
T/H
ParkP
Reverse
R
Neutral
N
Drive
D
Manual shifting
M Manual upshift
+
Manual downshift
-
Tow/Haul (T/H) (If Equipped)
Tow/Haul delays transmission upshift to
reduce the frequency of transmission
shifting.
The system provides engine braking in all
forward gears when the gearshift lever is
in drive (D). Engine braking helps you to
slow and control your vehicle when
descending a grade.
Depending on trailer load and driving
conditions, the transmission may
downshift when descending a grade.
Downshifting will depend on the amount
of vehicle braking applied.
Switching Tow/Haul On and Off To switch tow/haul on, press the
T/H button. The tow haul
indicator lamp will illuminate in
the instrument cluster.
1. Shift the gearshift lever to drive (D).
2. Press the button. The instrument cluster will display the indicator lamp.
3. Press the button again to switch the system off. The transmission will return
to normal drive (D) mode.
Park (P) WARNINGS
Do not shift the gearshift lever to
park (P) when your vehicle is moving.
This can cause damage to the
transmission not covered by the vehicle
warranty, and can result in a crash or
serious injury.
133 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 TransmissionE175317 E161509

WARNINGS
Apply the parking brake, shift the
gearshift lever to park (P) and switch
the ignition off before leaving your
vehicle. Make sure that the gearshift lever
fully latches into position. When the gearshift lever is in this position,
it will lock the transmission. The engine
does not transmit power to the driven
wheels. You can start the engine with the
gearshift lever in this position.
Note:
A warning tone will sound if you open
the driver door and you have not shifted the
gearshift lever to park (P).
Reverse (R) WARNINGS
Do not shift the gearshift lever to
reverse (R) when your vehicle is
moving. This can cause damage to
the transmission not covered by the vehicle
warranty, and can result in a crash or
serious injury. Always come to a complete stop
before shifting the gearshift lever out
of reverse (R).
Shift the gearshift lever to reverse (R) to
allow your vehicle to move backward.
Neutral (N)
When the gearshift lever is in this position,
the transmission does not lock. The engine
does not transmit power to the driven
wheels. You can start the engine with the
gearshift lever in this position.
Drive (D)
Shift the gearshift lever to drive (D) to
allow your vehicle to move forward and
shift automatically through the forward
gears. The transmission shifts to the appropriate
gear for optimum performance based on
ambient temperature, road gradient,
vehicle load and your input.
Note:
A shift will occur only when your
vehicle speed and the engine speed are
appropriate.
Note: You can temporarily override the
selected gear by pressing the + or - buttons
on the side of the gearshift lever.
Manual (M) WARNING
Do not hold the + or - buttons
permanently in. Shift the gearshift lever to manual (M) to
allow your vehicle to move forward and
allow you to shift manually through the
forward gears. Press the
+ or - buttons on
the side of the gearshift lever to shift
manually through the forward gears. The
instrument cluster will display the selected
gear, and a shift indicator arrow to assist
optimum shifting.
• Press the
+ button to upshift.
• Press the
- button to downshift.
You can skip gears by pressing a button
repeatedly at short intervals.
Upshift at the recommended shift
speeds according to the following
chart: Upshifts when accelerating (recom-
mended for best fuel economy)
Vehicle speed mph( km/h):
Upshift from:
15 (24)
1 - 2
25 (40)
2 - 3
40 (64)
3 - 4
134 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Transmission

Upshifts when accelerating (recom-
mended for best fuel economy)
Vehicle speed mph( km/h):
Upshift from:
45 (72)
4 - 5
50 (80)
5 - 6
Note: Engine damage may occur if you
maintain an excessive engine speed without
shifting.
Hints on Driving with an Automatic
Transmission WARNING
Do not idle the engine for long
periods in drive (D) with the brakes
applied.
Putting Your Vehicle in Gear
1. Start the engine.
2. Press the brake pedal.
3. Shift the gearshift lever to drive (D),
reverse (R) or manual (M).
4. Release the parking brake.
5. Release the brake pedal and press the
accelerator pedal.
Stopping Your Vehicle
1. Release the accelerator pedal and press the brake pedal.
2. Apply the parking brake.
3. Shift the gearshift lever to neutral (N) or park (P).
4. Switch the ignition off. If Your Vehicle Gets Stuck In Mud or
Snow
If your vehicle is stuck in mud or snow, shift
between drive (D) and reverse (R) pressing
lightly on the accelerator pedal in each
gear. Stop between shifts in a steady
pattern to rock your vehicle.
Note:
Do not rock your vehicle if the engine
is not at normal operating temperature,
damage to the transmission may occur.
Note: Do not rock your vehicle for more
than a minute, damage to the transmission
or tires may occur and the engine may
overheat.
Brake-Shift Interlock WARNINGS
Do not drive your vehicle until you
verify that the brake lamps are
working.
This procedure requires you to shift
the gearshift lever out of park (P)
causing your vehicle to roll. Make
sure you fully set the parking brake before
attempting to shift the gearshift lever out
of park (P). If you release the parking brake and
the brake warning lamp remains
illuminated, the brakes may not be
working correctly. The system has
detected a fault that requires service. Your vehicle has a brake-shift interlock
feature. This prevents you from shifting the
gearshift lever from the park (P) position,
unless the brake pedal is pressed.
In the event of an electrical malfunction,
or if the vehicle battery has run out of
charge, use the following procedure to shift
the gearshift lever from the park (P)
position.
1.
Apply the parking brake and switch the
ignition off.
135 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Transmission

2. Use a suitable tool, for example a
screwdriver, to carefully remove the
housing cover. 3. Locate the white lever, situated on the
left hand side of the gearshift lever. 4. Move the white lever toward the rear
of your vehicle.
5. Shift the gearshift lever out of park (P)
and into neutral (N).
6. Replace the gearshift lever housing cover, apply the brake pedal, switch
the ignition on and release the parking
brake.
Note: See an authorized dealer as soon as
possible.
136 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 TransmissionE182198 E182199
3 E174827

GENERAL INFORMATION
Note:
Occasional brake noise is normal. If
a metal-to-metal, continuous grinding or
continuous squeal sound is present, the
brake linings may be worn-out. Have the
system checked by an authorized dealer. If
your vehicle has continuous vibration or
shudder in the steering wheel while braking,
have it checked by an authorized dealer.
Note: Brake dust may accumulate on the
wheels, even under normal driving
conditions. Some dust is inevitable as the
brakes wear and does not contribute to
brake noise. See Cleaning the Alloy
Wheels (page 230). See
Warning Lamps and
Indicators (page 75).
Wet brakes result in reduced braking
efficiency. Gently press the brake pedal a
few times when driving from a car wash or
standing water to dry the brakes.
Brake Over Accelerator
In the event the accelerator pedal
becomes stuck or entrapped, apply steady
and firm pressure to the brake pedal to
slow the vehicle and reduce engine power.
If you experience this condition, apply the
brakes and bring your vehicle to a safe
stop. Move the gearshift lever to park (P),
switch the engine off and apply the parking
brake. Inspect the accelerator pedal for
any interference. If none are found and the
condition persists, have your vehicle towed
to the nearest authorized dealer.
Brake Assist
Brake assist detects when you brake
rapidly by measuring the rate at which you
press the brake pedal. It provides
maximum braking efficiency as long as you
press the pedal, and can reduce stopping
distances in critical situations. Anti-lock Brake System
This system helps you maintain steering
control during emergency stops by keeping
the brakes from locking. This lamp momentarily
illuminates when you turn the
ignition on. If the light does not
illuminate during start up, remains on or
flashes, the system may be disabled. Have
the system checked by an authorized
dealer. If the system is disabled, normal
braking is still effective. If the
brake warning lamp illuminates
when you release the parking brake, have
the system checked by an authorized
dealer.
HINTS ON DRIVING WITH
ANTI-LOCK BRAKES
Note: When the system is operating, the
brake pedal will pulse and may travel
further. Maintain pressure on the brake
pedal. You may also hear a noise from the
system. This is normal.
The anti-lock braking system will not
eliminate the risks when:
• You drive too closely to the vehicle in
front of you.
• Your vehicle is hydroplaning.
• You take corners too fast.
• The road surface is poor.
137 Transit (TTH) Canada/United States of America, enUSA, Edition date: 03/2014 Brakes