brake GREAT WALL HOVER 2006 Service Repair Manual

Brake-32
Table 1

Name of element
(failure) Brake is low or
soft Lag of brake Block of brake The brake is very hard
but has bad eff ect Brake
noise
Brake system (leakage of brake
fluid) 1 1
Brake system (with air) 2 2
brake shoe (worn) 3
Piston oil seal (worn or
damaged) 3
brake pedal (small free stroke) 1
Brake mai n p ump (fai lur e) 4 1 1
parking brake (brake shoe is out
of round) 4
parking brake (improper
adjustment) 2
parking brake pull-wire (lag) 3
Assist push bar (improper
adjustment) 5 9 8
Tension or release spring (failure) 8 8
brake shoe (crack or
deformation) 5 5 4 1
Piston (lag) 6 1
brake shoe (with oil) 2 5
Piston (block) 7 3
assist system (vacuum leakage) 10 9
brake shoe support plate (loose) 4
fixed bolt (loose) 2
Slide pin (worn) 5
brake drum (crack) 4 7 3
brake shoe (with foreign
mater ial) 6 6
brake shoe (harden ) 7
Noise reduction plate (worn) 9
Press spring (damaged) 10

Appendix A-3
1. (upper suspension arm steering knuckle ball pin nut) bolt
Locate the rear transverse stabilizer rob in the corresponding
position of carriage, symmetries the left and right during
installation.
Connection of rear transverse
stabilizer rod and rear axleViewing confirmation
the fixed torque of nut 2 in the Figure is 23
3NmTorque wrench
Connection of rear transverse
stabilizer rod and rear transverse
stabilizer robs connecting bar
assembly.the fixed torque of nut 1 in the Figure is 63
5NmTorque wrench
rear transverse stabilizer
rear transverse stabilizer rod connecting bar assembly bush
Upper suspension arm and upper suspension
arm steering knuckle ball pin
Steering gear cross tie ball pin
Lower suspension arm and lower suspension
arm steering knuckle ball pinthe fixed torque of nut 1 in the Figure is
145
15Nm
the fixed torque of nut 2 in the Figure is120
10Nm
the fixed torque of nut 3 in the Figure is 230
20Nm
Torque wrench
Torque wrench
Torque wrench
2. (steering gear cross tie ball pin nut) left steering
knuckle and wheel hub brake assembly
3. (lower suspension arm steering knuckle ball pin nut bolt 4. left steering knuckle and steering knuckle
and wheel hub brake assembly.

Appendix A-11
Driver seat assembly installationbolt 1 in the Figure tightening torque:is 3343Nm
Wheel nut fixing procedure
Wheel nut fixed torqueInstallation order is A-C-E-B-D-F as showed in the Figure
Torque wrench
Viewing and handle
confirmation The headrest can be up and down smoothly, angle-adjuster
handle can be normally used, driver, co-driver seat can move
freely and transmission trim cover can be freely opened.
seat assembly
the fixed torque of nut 1 in the Figure is 135
15Nm
brake disc assembly

Appendix B-12
Non-metal materials consumption table
Name Brand, specification and
technical condition Utility Measuring
unit Suitable Note
Silicon oil Transmission lever. Three-hole
rubber block Kg Suitable
Thread block
sealing agent 1271 Short, longitudinal front fixed
bolt, hub cap bolt, transmission
lever bolt, carriage fixing L Suitable
Silicone rubber
surface sealing
agent 1596 (super gray) Installing ring flange L Suitable
Anti-freeze
liquid vinyl-EG --35℃
antifreeze liquid Radiator and co-tank - Kg 7
Molybdenum
disulfide
pressed
lithium base
grease 3# Twisted bar spline, speed shaft L Suitable
Glass base
coat er 5001TF Glass base coat m 0.03
Butyl tape 6×2×700 Air-filtering suction tube, door
seal film L Suitable
Attraction
steering fluid DEXRON3 (ATF-3) Steering fuel cup assembly L 1
Clutch oil DOT4 Clutch master cylinder L 0.15
Brake fluid DOT4 Vacuum assist fluid reservoir L 0.525
Auto gear oil GL-4 75W/90 Transmission L 2.2 For the exported
vehicle for
extremely cold
areas

Auto gear oil GL-4 75W/90 Transfer case L 2.7 For the exported
vehicle for
extremely cold
areas

Auto gear oil GL-4 80W/90 Transmission L 1.4
Auto gear oil GL-4 80W/90 Transfer case L 2.5
Auto gear oil GL-5 75W/90 Rear axle L 2.9 For the exported
vehicle for
extremely cold
areas
2.9L=5.14PTS
Auto gear oil GL-5 80W/90 Rear axle L 2.9 2.9L=5.14PTS

Appendix D-18
15 front cross stabilizer rod
-connecting bar bottom
arm bolt M10×1.25-8 63±5 39 brake petrol pipe joint M10×1.25 16
16 long longitudinal tie
connecting bolt M14×
1.5-10.9 200±20 40 safety belt body connecting bolt 7/16″-8.8
40±2
17 short longitudinal tie
front connecting bolt
M14×1.5-10.9 180±15 41 safety belt seat connecting bolt 7/16″-8.8 40±2
18 short longitudinal tie rear
connecting bolt M14×
1.5-10.9 200±20 42 body suspension connecting bolt M10×1.25-9.8 63±5
19 cross tie -carriage
connecting bolt M14×
1.5-10.9 200±20 43 Engine oil pan drain bolt 40±5
20 cross tie -rear axle fixing
nut M14×1.5-8 180±15 44 Transmission/transfer case refueling/drain bolt 30～35
21 rear cross stabilizer rod
-rear axle fixed bolt M8
×1.25-8.8 23±3 45 front drive axle refueling bolt M20×1.5 145±5
22 rear cross stabilizer rod
-connecting bar -carriage
bolt M10×1.25-8 63±5 46 Front drive axle drain bolt Rc1/2 30～35
23 standby tire bracket fixed
bolt 10×1.25-8.8 63±5 47 rear drive axle refueling/drain bolt M20×1.5 145±5
24 standby tire lifter fixed
bolt M8×1.25-8.8 25±3 48 Starter and wheel box connecting bolt 30±3