body HONDA INTEGRA 1994 4.G Workshop Manual

Gonnector ldentification and Wire Harness Routing
ABS Sub-harn6ss
Connactor ol
Terminal
Number of
CavitiesLocationConn€cts toNotas
c701
c702
c703
c704
c705
c705
c706
c706
22
20
22
2
2
Behind right kick panel
Right side of Jloor
Right quarter panel
Bighl quarter panel
Right side of cargo area
Right side of trunk
LeJt side of cargo area
Left side ot trunk
Main wire harness (C407)
ABS maintenance connecto.
ABS control unit
ABS control unit
ABS right wheel sensor
ABS right wheel sensor
ABS left wheel sensor
ABS left wheel sensor
Hatchback
Sedan
Hatchback
Sedan
G701
G702
Right quarter panel
Right quarter panel
Body ground, via ABS sub-harness
Body ground, via ABS sub-harness
23-42

Connector ldentification and Wire Harness Routing
Hatch Wire Harnsss {Hatchbackl
Connector or
Torminal
Numbor ol
CaviliesLocationConnscts tol{otos
c751
c752
L/5J
c754
c755
4
1
4
Right side oJ cargo area
Right side of cargo area
Right side of reat window
Right side of hatch
Middle of hatch
Middle of hatch
Rear wire harness (C526)
Rear wire harness (C5251
Rear window defogger (+ I
Spoiler sub-harness (C761 )
Rear window wiper motot
High mount brake light
818C 1
engine
81 881
engine
G751Right side oJ hstchBody ground, via hatch wire
naaness
Spoilor Sub-harn6ss (Hatchback with B18C snginel
Roar Window Defoggor Ground Wire (Hatchbackl
Connoctor or
Terminal
Number ot
CavitiosLocalionConnocls toNotos
c761
c762
c763
I
1
Right side of hatch
Middle of hatch
Middle of hatch
Hatch wire harness (C754)
High mount btake light ( + )
High mount brake light ( - )
Connoctol or
Tgrminal
Numbor of
Caviti6sLocationConnoctg toNotes
c77'l1Lett side ot rear windowRear window defogger (-)
G771Left side ot rear windowBody ground, via tear window
deJogger ground wi.e
23-4r'i

Connector ldentification and Wire Harness Routing
UNDER-DASHFUSE/RELAY BOX
SRS Main Harness
Connector or
Terminal
Number ol
CavitiesLocationConnocts tol{otos
c801
c802
c803
c804
c805
c806
c807
2
4
o
18
2
I Behind dashboard lowet cover
J Under left side of dash
Under left side of dash
Middle of floor
Under left side of dash
Under right side of dash
Behind glove box
Under-dash f use/rclay box (C929)
Main wire haness 1C427)
Cable reel
SRS unit
Left dash sensor
Right dash sensor
Passenger's airbag assembly
G801Middle of floorBody ground, via SRS main
harness
23-47

lgnition Switch
Steering Lock Replacement
CAUTION:
a All SRS electrical wiring harnesses ale covsred with
yellow insulation.
a Belore disconnecting any parl ot the SRS wir€ hal-
ness, connecl the short connector{s).
a Replace the entire alfected SRS harness a$6mbly il
it has an open circuit or damaged wiring.
NOTE: The original radio has a coded thett protection
circuit. Be sure to get the customer's code number betore
- disconnecting the batterY.
- removing the No. 32 (7.5 A) fuse from the under-hood
fuse/relay box.- removing the radio.
After service, reconnect power to the radio and turn it
on. When the word "CODE" is displayed, enter the cus-
tomer's 5-digit code to restore radio operation.
1. Disconnect the negative cable from the battery.
2. Remove the dashboald lower cover and knee bolster
(see page 23-7'l ).
3. Disconnect the 5-P connector from the under-dash
fuse/relay box and the 7-P connector trom the main
wire harness {see page 23-71).
4. Remove the steering column covers (see page
23-711.
5. Remove the column holder mounting bolts and nuts'
BOLT22 N.m
12.2 kgl'm.
NUT13 N.m(1.3 kgf.m, 9.4 lbl'ftl
23-72
16 tbt.ftl
6. Lower the steering column sssembly.
7. Center-Dunch each oJ the two shear bolts and drill
their heads off with a 5 mm {3/1 6 in) drill bit'
CAUTION: Do not dama96 tho switch body whon
r€movlng the shoar bol$.
Remove the shear bolts from the switch body.
Install the new ignition switch without the key in-
serted.
Loosely tighten the new shear bolts.
Insert the ignition key and check for proper opera-
tion of the steering wheel lock and that th€ ignition
key turns freely.
Tighten the shear bolts untilthe hex heads twist off.
8.
q
10.
11.
12.

lgnition
lgnition
System
Control Module (lCMl Input Test
NOTE:
a See section I 1 if the malfunction indicator lamD (MlL)
blinks.
a Pertorm an input test for the ignition control module
(lCM) after finishing the fundamental tests for the ig-
nition system and the fuel and emissions systems.
a The tachometer should operate normally.
1. Remove the distributor cap, the distributor rotor, and
the leak cover.
2. Disconnect the BLK/YEL, WHT/BLU, YEL/GRN, and
BLU wires from the lCM.
3. Turn the ignition switch ON. Check for voltage be-
tween the BLK/YEL wire and body ground.
There should be battery voltage.
a lf there is no battery voltage, check the BLK^/EL
wire between the ignition switch and the lCM.
a lf there is battery voltage, go to step 4.
YEL/GRN wlRE
4.Turn the ignition switch ON. Check for voltage be-
tween the WHT/BLU wire and body ground.
There should be battery voltage.
a lf there is no battery voltage, check:- lgnition coil- WHT/BLU wire between the ignition coil and
the ICM
a lf there is battery voltage. go to step 5.
Check the YEL/GRN wire between the ECM and the
tcM.
Check the BLU wi.e between the tachometer and the
rcM.
It all tests are normal, replace the lCM.
6.
7.
23-96

lFrom page 23-10O)'No. 24 (15 A): 818B'lNo. 24 (20 A): 818C1ongrneengine
Turn the ignition switch ott.
Check fuse *No. 24 in the under-dash tuse/relay bor.
Disconnect the 4-P connectorIrom the alternator.
Turn the ignition switch on {ll).
Ch6ck forvoltago between tho lGterminal (BLK/YEL wire) of rho il-Pconnector and body ground.
ls there battery voltage?Rgp.i. op.n in th. BLK|'EL wiro.
Ground the WHT/BLU wire at theL terminal ot the 4-P connector.
Chock for ! blown chrrging ry3-rom llghr bulb. It rh. butb i! oK,ropair open in lho IiYHT/BLU wiro.
Does the charging system lightcome on?
wirg sideL IWHT/BLUI
(cont'd)
23-101

(From page 23-1021
Apply a load wirh the VA'-4O un-til the battery voltage drops to be-tween 12- 13.5 V.
ls the amperage 60 A or more?
With the engine spe6d still at2OOO rpm, full-tield the altemalor.
Toat rnd rooalr d|e dtomEtor {soopsg.. 23-104 to 23-tO7).
Turn the ignition switch off; thenturn at on again.
Disconnocl lhe 4-P connectorIrom the altornator.
Check lor voltage between the lGterminal (BLK/YEL) and bodyground.
ls there battery vokage?Rop.ii open in tho BLK/YEL wiro.
NOTE; Attach a probe to the VAT-4O full field test lead and insert the orobeinto the full tield sccess hole at the back of the alternator. Switch the field selectorto the "A (Ground)" position momentarily and check amperage reading.
CAUTION: The voltago will ris6 quickly whon the slternator is full-fiolded. Donot allow th€ voltago to oxc66d 18 V 01 it may damage the elect.ical system
REGULATOR
{Locatodthe end cover)
FULL FIELDACCESS HOLE
L IWHT/BLUI
4-P CONNECTOR
IG IBLKATELI
wire side
23-103

{From previous page)
Check tor continuity between theBLK terminal and body ground.ls there battery voltage?
Measure voltage between theORN and the BLK wire terminals.Ropair opon belw€onVSS and ground G101.
Ropair opon in tho BLKrYEL wirobotwoen VSS and undor-dsshluse/rolay box.
ls there about 5 V?
Ropair op6n in th6 ORN wire orshon to body ground.Raise the tront of the car and sup-port it with salety stands.
Touch a probe to the ORN wireand connect at to body groundthrough a voltmeter.
Putthe car in neutralwith kev ON.
Slowly rotate one wheel with theother wheel blocked.
Does voltage pulse from O toabout 1O V?Roplac. tho VSS {see page23-1221.
Touch a probe to the ORN wireand connect it to body groundthrough a voltmeter.
Slowly rotate one wheelwith theother wheel blocked.
Ropair opon in th6 OBil wire bo-tween tho VSS and th6 3p.odo-molgt.
Ooes the meter indicatepulsing voltage?
23-121

Brake System lndicator
Parking Brake Switch Test
Remove the tloor console, and disconnect the con-
nector from the switch.
Check for continuity b€tween the positive terminal
and body ground in each lever position accordino to
the table.
Canada:
lf the parking brake switch is OK, but ths brake sys-
tem indicator does not function, pertorm the input
test for the daytime running lights control unit (see
page 23-156).
L6vor position
TorminalPOSITIVEEODY
UP
DOWN
Brake Fluid Level Switch Test
Remove the reservoir caD.
Check that the tloat moves up and down freely, if
it does not, replace the reservoir cap sssembly.
Chsck for continuitv between the terminals in each
float position according to the table.
RESERVOIR CAPDOWN POSITION
when float drops.
4. lf necessary, replace the reservoir cap assemblv.
Terminal
Float positionPOSITIVENEGATIVE
UP
DOWN-o
POStTtVE
TERMINAL
Switch contacts open atproper fluid level.
23-127

Maintenance Reminder Unit Input Test
1.With the ignition switch OFF, disconnect the 5-P
connector from the reminder unit,
Inspect the connector and socket terminals to be
sufe they are all making good contact.
a lJ the terminals are bent, loose orcorroded, repair
them as necessary, and recheck the svstem.
a It the terminals look OK, make the following in-
Put tests at the connecto..- lf a test indicates a problem, tind and correct
the cause, then recheck the system.- It allthe input tests prove OK, the reminder unit
must be taulty; replace it.
View trom wire side
No.WireTost condltionTest: DaEired rasultPossibl€ cause if result is not obtained
IBLKUnde. all conditionsCheck for continuity to ground:
There should be continuitv.
. Poor ground (G201, G4O1). An open in the wire
WHT/BLU
Under all conditionsCheck tor voltage to ground:
There should be battery voltage
. Blown No. 32 (7.5 A) fuse in the
under-hood tuse/relay box. An open in the wire
YEL
lgnition ON (lllCheck for voltage to ground:
There should be batte.y voltage
. Blown No. 15 (1O A) fuse in the
under-dash fuse/relay box. An open in the wire
4PNK
lgnition ON (ll)Connect to body ground; The
reminder light should go on.
Blown No. 15 (1O A) tuse in the
under-dash fuse/relay box
Blown bulb
An open in the wire
EORN
lgnition ON {ll), car in
neutral with lront ol
car raised, one wheel
rotated with other
wheel blocked
Check for voltage to g.ound:
Meter should indicate pulsing
voltage.
. Faulty vehicle speed sensor (VSS)
. An oDen in the wire
23-131