main relay HONDA INTEGRA 1994 4.G Service Manual

Fuses
Under-hood Fuse/Relay Box
ALTERI{ATOR
fTo .ngino wlto hsrno$ {Tlolll
Not usod
r: l\lot u3.d
umborAmpsColor
nF n nn46 45 /t4 35 3l
UU U UU
n32
U
n
33
U
r:rg
U
n
42
U
n43
U
[To rldidor hn r.l.Yl
Componon! (sl 01 Clrcuit 13) Protoqtod
3115 AYEL/WHTPGM-Fl main relay
327.5 AWHT/BLUECM, TCM. Clock, Stereo radio/cassette plsyer, Maintenance reminder unit
a2204BLK/REDRadiator Jan motor
34Not used
35204WHTCondenser fan motor, A/C compressor clutch
50AWHT/REDNo. I {3O A), No. 3 (7.5 A). No. 4l2O Al, No 5 (2O A), No. 7 (2O A),
No. I (20 A) fuses
3740ABLU/lVHTBlower motor
3830ABLK/GRNRear window defogger, Noise condenser
?q50AWHT/BLKlgnition switch {BAT}
4050AWHTCombination light switch, No. 17 (1O Al fuse
41100 APower distribution
4220AWHT/GRNHorn system, Brake system, Key interlock solenoid (Aff)
4310 AWHT/GRNTurn signal/hazard.elay
44Not used
45Not used
46Not used
23-52

Electrical Switch Replacement
a All SRS €lectric8l wiring hamosses ar€ covorsd withyellow insulation,
a Befora disconnecting any pan of tho SRS wilo har-neas. connect the short connoctor(sl.a R6place the entire attect6d SFS harness assombly ifit has an opon circuit 01 damaged wiling.
NOTE: The original radio has a coded theft protection
circuit, Be sure to get the customer's code number before- disconnecting the battery.- removing the No. 32 (7.5 Al fuse from the under-hoodluse/relay box.- removang the radio.
After service, reconnect power to the radio and turn iton. When the word "CODE" is displayed, enter the cus-tomer's 5-digit code to restore radio ope.ation.
1. Disconnect the negative cable from the batery.
2. Remove the dashboard lower cover and knee bolster
{see page 23-70).
3. Disconnect the 5-P connector from the under-dashfuse/relay box and the 7-P connector from the mainwire harness (see page 23-70).
E
4. Remove the steering column covers.
Insert the key and turn it to ,,O',.
Remove the two bolts and replace the switch.
UPPER COVER
7. Install in the reve.se orde. of removat.
23-71

lgnition Switch
Steering Lock Replacement
CAUTION:
a All SRS electrical wiring harnesses ale covsred with
yellow insulation.
a Belore disconnecting any parl ot the SRS wir€ hal-
ness, connecl the short connector{s).
a Replace the entire alfected SRS harness a$6mbly il
it has an open circuit or damaged wiring.
NOTE: The original radio has a coded thett protection
circuit. Be sure to get the customer's code number betore
- disconnecting the batterY.
- removing the No. 32 (7.5 A) fuse from the under-hood
fuse/relay box.- removing the radio.
After service, reconnect power to the radio and turn it
on. When the word "CODE" is displayed, enter the cus-
tomer's 5-digit code to restore radio operation.
1. Disconnect the negative cable from the battery.
2. Remove the dashboald lower cover and knee bolster
(see page 23-7'l ).
3. Disconnect the 5-P connector from the under-dash
fuse/relay box and the 7-P connector trom the main
wire harness {see page 23-71).
4. Remove the steering column covers (see page
23-711.
5. Remove the column holder mounting bolts and nuts'
BOLT22 N.m
12.2 kgl'm.
NUT13 N.m(1.3 kgf.m, 9.4 lbl'ftl
23-72
16 tbt.ftl
6. Lower the steering column sssembly.
7. Center-Dunch each oJ the two shear bolts and drill
their heads off with a 5 mm {3/1 6 in) drill bit'
CAUTION: Do not dama96 tho switch body whon
r€movlng the shoar bol$.
Remove the shear bolts from the switch body.
Install the new ignition switch without the key in-
serted.
Loosely tighten the new shear bolts.
Insert the ignition key and check for proper opera-
tion of the steering wheel lock and that th€ ignition
key turns freely.
Tighten the shear bolts untilthe hex heads twist off.
8.
q
10.
11.
12.

Maintenance Reminder Unit Input Test
1.With the ignition switch OFF, disconnect the 5-P
connector from the reminder unit,
Inspect the connector and socket terminals to be
sufe they are all making good contact.
a lJ the terminals are bent, loose orcorroded, repair
them as necessary, and recheck the svstem.
a It the terminals look OK, make the following in-
Put tests at the connecto..- lf a test indicates a problem, tind and correct
the cause, then recheck the system.- It allthe input tests prove OK, the reminder unit
must be taulty; replace it.
View trom wire side
No.WireTost condltionTest: DaEired rasultPossibl€ cause if result is not obtained
IBLKUnde. all conditionsCheck for continuity to ground:
There should be continuitv.
. Poor ground (G201, G4O1). An open in the wire
WHT/BLU
Under all conditionsCheck tor voltage to ground:
There should be battery voltage
. Blown No. 32 (7.5 A) fuse in the
under-hood tuse/relay box. An open in the wire
YEL
lgnition ON (lllCheck for voltage to ground:
There should be batte.y voltage
. Blown No. 15 (1O A) fuse in the
under-dash fuse/relay box. An open in the wire
4PNK
lgnition ON (ll)Connect to body ground; The
reminder light should go on.
Blown No. 15 (1O A) tuse in the
under-dash fuse/relay box
Blown bulb
An open in the wire
EORN
lgnition ON {ll), car in
neutral with lront ol
car raised, one wheel
rotated with other
wheel blocked
Check for voltage to g.ound:
Meter should indicate pulsing
voltage.
. Faulty vehicle speed sensor (VSS)
. An oDen in the wire
23-131

Control Unit Input Test
Oisconnect the 8-P connector from the interlock control
unit. Check for good contact between the connector and
socket terminals. lf the terminals 8re OK, make Iollow-
ing input tests at the connector. lf all input tests are OK,
but the problem remains, replace the cont.ol unit,
NOTE: lf the shilt lock solenoid clicks when the ignition
switch is ON and the brake pedal is pushed (shift tever
is in lfl position, accelerator is in rest position), the shiftlock system is electronically normal; test the A/T gear
positaon switch as described on page 23- 134.
Shift Lock Sy.tem:
No, Wlr6 Tost condition
Koy Intodock Systam:
No. WireT6st condition
Tost: Dosired resultPossiblo cause if rssuh is not obtainod
T6st: Desiled reaultPossible caure if rosult is not obtainsd
'I
lgnition switch ON (ll)
Brake pedal pushedCheck for voltage to ground:
There should be bsttery voltage
Blown No. 41 (15 A) fuse in the
under-hood fuse/relay box
Faulty transmission control module(TCM}
Faulty ECM
Faultv brake switch
Faulty throftle position lTP) sensor
An oDen in the wire
wn t/hEulgnition switch ON
brske pedal and
accelerator pushed
the same time
I [),
at
Check for voltage to ground:
There should be less than
battery voltage.
GRN^/vHT'
Shift lever in @Check lol continuity to ground:
There should be continuity.
Faulty A/T gear position switch
Poor ground {G201, G401}
An oDen in the wire
YEL/BLK
lgnition witch ON (lllCheck for voltage to ground:
There should be battery voltage
Blown No. 15 (10 A) luse in the
under-dash fuse/relay box
Faulty shift lock solenoid
An oDen in the wire
BLKUnder all conditionsCheck for continuity to ground:
There should be continuitv.
. Poor ground (G2O1, G4O1). An ooen in the wire
2
Shift lever in position
E
Check for continuity to ground;
Ther€ should be continuity.
Faulty A/T gear position swirch
Poor ground (c2O1 , G4O1)
An oDen in the wire
3WHTAYEL
lgnition switch tu.ned
to ACC (ll 8nd the keypushed in
Check for voltage to ground:
There should be battery voltage
Bfown No. 42 l2O Al fuse in the
under-hood tuse/relay box
Faulty steering lock assembly(kev interlock solonoid)
An oDen in the wire
4WHT/BLU
lgnition switch turned
to ACC (ll and the keypushed in
Check tor voltage to ground:
There should be batery voltage,
Bfown No. 42 l2O Al fuse in the
under-hood fuse/relav box
Faulty steering lock assembly(key interlock solenoid)
An oDen in the wire
23-141

Side Marker/TurnSignal/Hazard Flasher System
Component LocationIndex
23-184
GAUTION:
a All SRS electrical wiring harnessos ar6 covered with
yellow insulation.
a Belor€ disconnocting any pan of the SRS wire har-
ngss, connoct the short connector{s).
a Rsplace tho 6ntir€ affect€d SRS harnoss sssembly il
it has an op€n cilcuit or damaged widng.
TURN SIGNAL INDICATOR LIGHTS(ln the gauge assembly)
SRS MAIN HARI{ESS(Cov.rod with Ysllow in3ulationl
Bulb Locations,23-115
COMBINATION LIGHT SWITCHReplacement, page 23-160HAZARD WARI{ING SWITCHReplacement, page 23-187Test, page 23-187
Test, page 23-1
UNDER-DASHFUSE/RELAY 8OX
TURN SIGNAL/HAZARO RELAYInput Test, page 23-186
-

Side Marker/Turn Signal/Hazard Flasher System
Turn Signal/Hazard Relay Input Test
CAUTION:
a All SRS electrical wiring harn6ss6s ar€ covered with
yellow insulation.
a B€foro disconn6cting any part of th€ SRS wire har-
noss, connoct tho short connector(s).
a Replaco tho ontiro sftoctod SRS harness ass€mbly it
it has an open circuit or damagod wiring,
I . Remove the turn signal/hazard relay from ths under-
dash Juse/relay box.
2. Inspect the relay and socket terminals to be sure they
are all making good contact.
a It the terminals are bent, loose or coroded, repair
them as necessary, and recheck the system.
a lf the terminals look OK, make the tollowing in-
put tests at the socket.- lf a test indicates a problem, find and correct
the cause, then recheck the system.- lf all the input tests prove OK, the turn sig-
nal/hazard relay must be taulty; replace it.
UI{DEB-DASHFUSE/RELAYBOX
Test: D€sired rosult
SBS MAIN HAR ESS{Covg.ed with yollow inrulltion)
TelminalTeEt conditionPo$iblo causo it fosult is not obtainod
,lEUnder all conditionsCheck for continuity to ground:
There should be continuitv.
. Poor ground (G201 , G4O1). An oDen in the wire
2B
lgnition switch ON (ll)
and hazard warning
switch OFF
Check for voltage to ground:
There should be battery voltage.
Blown No. 26 (10 A) fuse in ths fuse
holder
Faulty hazard warning switch
An open in the wire
lgnition switch OFF and
hazard warning switch
ON
Check for voltage to ground:
There should be battery voltage.
Blown No. 43 (10 Al fuse in the
under-hood fuse/relay box
Faulty hazard warning switch
An ooen in the wire
3
Hazard wa.ning switch
is ON; connect the B
terminal to the L
termrnat.
Hazard lights should come on.Poor ground (G2O1, G3O1, G4O1
G503)
Faulty hazard warning switch
An open in the wire
lgnition switch ON (lll
and turn signal switch
in right or left; connect
the B terminal to the L
terminal.
Right or left turn signal lights
should come on.
. Faulty turn signal switch. An open in the wire
23-186
-

Troubleshooting
NOTE:
a The numbers in the table show the troubleshooting sequence.
a Before troubleshooting,- check the No.15 {10 A) and *No. 24 fuses in the under-dash fuse/relay box, and the No.41 (1OO A), No.39(50 A). and No.42 (20 Al fuses in the under-hood fuse/relav box.- check that the horn sounds.
check the tachometer to see if it wo.ks pfoperly.
*No. 24 {15 A): Bl8B1 engine
No. 24 {2O A}: 818C1 engine
Item to be inspected
Symptom
-c.
!I
.!o
;
U)
F
'Fcf
E
c
3
dl
F
o)
F
f
E
c
B
^
3
'.E
aa
_q
E
oi
.9:
E
.Eo
_9
l
If
L
!
.9
912'oE
og
Cruise control cannot be set.13
G301,
G201 ,
G401
BLU/GBN, LT GRN/RED.
BLU, BLK/YEL, LT GRN,
GRY, ORN. BRN/WHT,
BRN/BLK, BRN/RED or PNK
Cruise control can be set, but
indicator light does not go on.2G201,
G401YEL or RED/BLU
Cruise speed is noticeably higher
or lower than what was set.I3
Excessive overshootjng or
undershooting when trying to set
speed
2I
Steady speed is not held even on
a flat road with cruise control set.23
Car does not decelerate or
accelerate accordingly when SET
or RESUME button is pushed.
2LT GRN/BLK
LT GRN/RED
Set sDeed is not cancelled when
clutch Dedal is oushed (M/Tl.,1
Set sDeed is not cancelled when
shift lever is moved to fM tnnt.I2
Set speed is not cancelled when
brake pedal is pushed.'I2
Set speed is not cancelled when
main switch is pushed OFF.1
Set speed is not resumed when
RESUME button is pushed (with
main switch on, but set speed
temporarily cancelled).
LT GRN/BLK
LT GRN/RED
23-245

tlo.WlfeTost condition
*No. 24 (15 Al: 81881 engine
No.24 l2O A): 818C1 engine
Tost: Desired rosultPossibl6 caus€ it losult is not obtained
IBLKUnder all conditionsCheck for continuity to ground:
There should be continuitv.
. Poor ground (G201, G4011. An open in the wire
2BLKryEL
lgnition switch ON (ll)Check for voltage to ground:
There should be battery voltage.
. Blown rNo. 24 fuse in the under-
dash fuse/relay box. An open in the wire
5LT GRNlgnition switch ON (ll)
and main switch ON
Check for voltage to ground:
There should be battery volt€ge.
. Faulty main switch. An open in the wire
4GRY
lgnition switch ON lll),main switch ON and
brake pedal pushed,
then released
Check for voltage to g,ound;
There should be O V with thepedal pushed and battery
voltage with the pedal released,
. Faulty brake switch. An open in the wire
GRN/wHT
Brake pedal push€d,
then r€leased
Check tof voltage to ground:
There should be battery voltage
with the pedal pushed, and O V
with the Dedal released.
Blown No. 42 l2O Al tuse in the
under-hood fuse/relay box
Faulty brake switch
An open in the wire
6RED/BLU
lgnition switch ON (ll)Connect to ground; Indicator
light in the gauge assembly
comes on.
Blown bulb
Blown No. 15 (10 A) fuse in the
under-dash fuse/relay box
Faulty dimming circuit in the gauge
assembly
An open in the wire
7LT GRN/
BLK
RESUME button
pushedCheck for voltage to ground:
There should be battery voltage.
Faulty SET/RESUME switch
Faulty cable reel
An open in the wire6LT GRN/
RED
SET button pushed
qPNK
MT/: Clurch pedal
released
A/T: Shift l€ver in [Zl,
lD:I, or lE.l
-
Check for continuity to ground:
There should be continuity.
NOTE: There should be no con-
tinuity when the clutch pedal is
depressed or when the shift
lever is in other positions.
Faulty or misadiusted clutch switch(M/T)
Faulty A/T gear position switch(A/T)
Poor ground (G201 ,G4O1)An open in the wire
10BLUStart the engine.Chsck for voltage to ground:
There should be battery voltage.
. Faulty ignition system or ECM. An open in the wire
11ORN
lgnition switch ON (ll)
and main switch ON;
rsise the front of the
car, rotat€ one wheel
slowly.
Check Jor voltage between the
ORN @ and BLK O terminals:
There should be O- about
10 V-O- about 1O V
repeatedly.
. Faulty vehicle speed sensor (VSSI. An oDen in the wire
'128RN/WHTConnect battery power
to the BRN/WHT
terminal and ground to
the BRN/BLK terminal.
Check the sound of the actuator
motor: You should hear the mo-
tor running smoothly.
. Faulty actuator. An opsn in the wire
13BRN/BLK
14BRN/RED
Connect battery power
to the BRN/RED
terminal.
Check the operation of the mag-
netic clutch: Clutch should click
and output link should be locked.
Faulty actuator
An open in the wire
Poor ground (G3O 1)
il:
23-247

Cruise Gontrol
Set/Resume Switch Test/Replacement
CAUTION:
a All SRS ol6ct cal widng herne$a3 err covorod with
y6llow insulation.
a Bototo disconnecting any part ot tho SRS wiro h8r-
n6sa, connoct tho ghort connector(sl,
a Rsplaco the antire aftected SRS harness arsombly if
it has an op6n chcuit or damagod wiring.
NOTE: The original radio has a coded theft protection
circuit, Be sure to get the customer's code number befor€- disconnecting the battery.- removing the No. 32 (7.5 A) fuse from the under-hood
fuse/relay box.- removing the radio.
Afte, service, reconnect power to the radio and turn it
on. When the word "CODE" is displayed, enter the cus-
tomer's s-digit code to restore radio op€ration.
1 . Disconnect the battery negative cable, then discon-
nect the Dositive cable.
2. Connect the short connector(s) to the airbag(s).
DRIVER'SAIRBAG3-P CONNECTOR
SHORT ACCESSCON]TECTON PANEL(REDI
23-248
SRS MAIN HARNESS
3. Remove the dashboard lower cover and knee bolster(see page 23-70).
4. Oisconnect the cable reel harness 6-P connector
from the SRS main harness, then connect Test Har-
ness C onlv to the cable reel side of 6-P connector.
CABLE REELCONNECTORlHlrnoa!Eidol