abs HONDA INTEGRA 1998 4.G User Guide

c551
1235679
l0It1213/151a19tr+ r+l
l1 51617 8l
C553 lwiihout ABS)c553 (With AAS)
1 -!!D19!N - 11 Y€L/8rK
3 TWiT€LU TI3IYEL,GR,\
5GFN]lvl]T1 T;;i;- r; T
9cltll!l1rE!!!q
lLTGFN'IVII-tcRN 'a91Nrq{
r-YFT,GFNb]'ELqll
123568Il0
l1't2t311l516It181920
LIa.Ii!"L
;1E.D4!Itlqlr
NOTE| . Different wires with the same color have been given
YEUBLKTand YEL/BLK, are not the samel.
O: Related to Fuel and Emissions System.
o - Connector of male terminals: View from terminal side- Connector o{ female terminals: View from wire side
a number suffix to distinguish them (for example,
(cont'd)
11-29

Troubleshooting
Troubleshooting Procedures (cont'd)
Symptom Chart
Listed below are symptoms and probable causes for problems that DO NOT cause the malfunction Indicator Lamp (MlL) to
come on. lf the MIL was reported on, go to page 11-32.
Troubleshooting each probable cause in the order listed (from left to right) until the symptom is eliminated.
The probable cause and troubleshooting page relerence can be found below.
Other Probable Causes for an engine that will not start:
Engine will not sta rt- Compression- Engine locked up- Timing belt
\_
- Starting system- Overheating- Battery
'4,
It
Probable Cause List (For the DTC chart. see page 11-421
Probable CausePageSystem
111-50Engine Control Module (ECM)
211118Fuel pressure
311-124PGM-Fl main relay
4Section 23lgnition system
51 1-83Crankshaft Position/ToD Dead Center/Cylinder Position sensor circuit
11-58Intake Air Temperature (lAT) sensor circuit
71 't- 100ldle Air Control (lAC) Valve
811110Fast idle thermo valve
I11lllldle speed adjustment
'1011-132Throttle body
111 1-130Throttle cable
1211-54lvlanifold Absolute Pressure {MAP) sensor
IJ1163Throttle Position {TP) sensor
1411-86Barometric pressure (BARO) sensor
1 '1 106A/T gear position signal {see section 23)
16'1 1 104Brake switch signal
1711 129Air Cleaner
181 1- 134Intake Air Bypass {lAB} control system and intake air pipe
19'1 1 138Three Way Catalytic Convener (TWC)
2011-141Evaporative emission (EVAP) control
21Contaminated fuelll ll 21 | - | cont"-in"t"o tu"
11 l-
I
,l 11-36
-
SYMPTOMPROBABLE CAUSE
Engine will not stan4, 2, 3,5, 21, 15, 1
Hard starting2, 4, 12, 14,20,21
Cold fast idle too low
Cold fast idle too high7, 8, 9, 11, r0
ldle speed fluctuates7,8,9,11,10
Misfire or rough runningTroubleshoot for misfire on pages 11-78,79
Low power2, 10,'t1, 13, 14, 17, 19, 12
Engine stalls2, 4,1 , 12,21,9, 5, 16

ECM Data
By connecting the OBD ll scan tool or the Honda PGM Tester to the 16P data link connector (DLC), various data can beretrieved from the EcM The items risted in the tabre berow conform to the sAE recommended practice.The Honda PGM Tester also reads data beyond that recommended bv SAE.understanding this data wirl herp to rind the causes of intermiftent fairures or engine probrems.
NOTE:
' The "operatlng values" given below are approximate values and may be different depending on the environment andthe individual car.' Unless noted otherwise, "at idle speed" means idling with the engiFe completely warmed up, transmissron in park orneutral and the A,/C and all accessories turned off.
DataDescriptionOperating ValueFreeze Data
Diagnostic
Trouble Code(DTC)
lf the ECM detects a problem, it will store tt as a cocteconsisting ot one letter and four numbers.Depending on the problem, an SAE-defined code{Poxxx) or a Honda-defined code (plxxx) will beoutput to the lester.
lf no problem is detected,
there is no output.
YES
Engine SpeedThe ECM computes engine speed from the signalssent from the Crankshaft Position sensor.This data is used for determining the I|me andamount of fuel injection.
Nearly the same as
tachometer indication at
idle speed:
81881,818C1 engines:
750 t 50 rpm
818C5 engine:
800 1 50 rpm
YES
Vehicle SpeedThe ECM converts pulse signals trom the VehicleSpeed Sensor (VSS) into speed data.
Nearly the same as
speedometer indicationYES
Manitold
Absolute
Pressure {MAP)
The absolute pressure created in the intake manifoldby engine load and speed.With engine stopped:
Nearly the same as atmo
spheric pressure. At idle
speed:
24 - 37 kPa (180 - 280
mmHg,7.1 1'1.0 inHg)
YES
Engine Coolant
Temperature
(ECT)
The ECT sensor converts coolant temperature intovoltage and signals the ECM. The sensor is a thermis-tor whose internal resistance changes with coolanttemperature. The ECM uses the voltage signals fromlhe ECT sensor to determine the amount of iniectedfuel.
With cold engine:
Same as ambient temper
ature and IAT
With engine warmed up:
approx. 176 - 200'F
{80 - 93.C)
, YES
Heated Oxygen
Sensor (HO2S)
{sensor 1)(sensor 2)
The Heated Oxygen Sensor detects the oxygen con-tent in the exhaust gas and sends voltage signals tothe ECM. Based on these signals,lhe ECM controlsthe airlfuel ratio. When the oxygen content is high{that is, when the ratio is leaner than the stoichiomericratio), the voltage signal is lower. When the oxygencontent is low (that is, when the ratio is richer thanthe stoichiomeric ratio), the voltage signal is higher.
0.0 - 1.25 V
At idle speed:
abour 0.'1 - 0.9 V(sensor I )NO(sensor 1)
(conl'd)
11-37

1l
Troubleshooting
Diagnostic Trouble Gode (DTCI Chart
*: These DTCS will be indicated by the blinking ot the lvalfunction Indicator Lamp (MlL) with the SCS service connector
connected.
Ia
\
\
il
\
DTC
lMlL indication*lDetection ltemProbabls CausePage
P0107 (3)
Manifold Absolute
Pressure Circuit
Low Input
Open or short in MAP sensor circuit
MAP sensor
ECM
'11-54
P0108 (31
Manifold Absolute
Pressure Circuit
High Input
Open in MAP sensor circuit
MAP sensor
ECM
tt-5t,
P0112 (10)
Intake Air
Temperature Circuit
Low Input
Short in IAT sensor circuit
IAT sensor
ECM
11.58
P0113 {10)
lntake Air
Temperature Circuit
High Input
Open in IAT sensor circuit
IAT sensor
ECM
1'1-59
P0116 (86)
Engine Coolant
Temperature Circuit
Range/Performance Problem
. ECT sensor' Cooling system11-60
P0117 (6)
Engine Coolant
Temperature Circuit
Low Input
Short in ECT sensor circuit
ECT sensor
ECM
1 't-61
P0118 {6)
Engine Coolant
Temperature Circuit
High Input
Open in ECT sensor circuit
ECT sensor
ECt\,4
1't -62
P0122l7l
Throttle Position
Circuit
Low Input
Open or shon in TP sensor circuit
TP sensor
ECM
11,63
P0123 (7)
Throttle Position
Circuit
High Input
Open in TP sensor circuit
TP sensor
ECM
I t-oc
P0131 (1 )
Primary Heated Oxygen Sensor
Circuit Low Voltage (Sensor 1)
Shon in Primary HO2S (Sensor'l) circuit
Primary H02S {Sensor 1)
Fuel supply system
ECM
11-67
P0132 (1)Primary Heated Oxygen Sensor
Circuit High Voitage (Sensor 1)
Open in Primary HO2S (Sensor 1) circuit
Primary HO2S (Sensor 1)
ECM
11-69
P0133 (61)Primary Heated Oxygen Sensor
Slow Response (Sensor 1)
. Primary HO2S (Sensor 1). Exhaust system1 1-70
,r:' 11-42
L

Troubleshooting
Diagnostic Trouble Code (DTCI Chart (cont'd)
L
DTC
(MlL indication)Detection ltemProbable CausePage
P0452 (91)FuelTank Pressure Sensor Circuit
Low lnput
Short in Fuel Tank Pressure Sensor circuit
Fuei Tank Pressure Sensor
ECM
11 142
P0453 (91)Fuel Tank Pressure Sensor Circuit
High Input
Open in Fuel Tank Pressure Sensor circuit
Fuel Tank Pressure Sensor
ECrVI
11-144
P0500 {17}
Vehicle Speed
Sensor Circuit
Malfunction
Vehicle Speed Sensor
Vehicle Speed Sensor circuit
ECM
11-85
P0505 (14)ldle Control System
Malfunction
IAC valve
Fast idle thermo valve
Th rottle Body
'11-98
P0700
P0715
P0120
P0125
P0730 (70)
P0740
P0753
P0758
Automatic Transaxle
section'14
Pl106 (13iBarometric
Pressure Circuit
Range/Performance Problem
. ECM (Baro sensor)1'l -86
P1107 (']3)Barometric
Pressure Circuit
Low lnput
ECM (Baro sensor)
TCM
ECM to TCM harness
11-87
P1'108 (13)Ba ro metric
Pressure Circuit
High Input
ECM (Baro sensor)11-41
P1121 \11Throttle Position
Lower Than Expected
. TP sensor
P112211JThrottle Position
H igher Than Expected
'TP sensor
P1 't 28 (5)Manifold Absolute Pressure
Lower Than Expected
. MAP sensor11,57
P1129 (5)Manilold Absolute Pressure
Higher Than Expected
. MAP sensor11-57
P1259 \22)
VTEC System MalfunctionVTEC Solenoid Valve
Open or short in VTEC Solenoid Valve circuit
VTEC Pressure Switch
Open or short in VTEC Pressure Switch circuit
ECM
section 6
P1297 (20)Electrical Load
Detector Circuit
Low Input
Electrical Load Detector
Electrical Load Detector circuit
ECM
11-88
P1298 (20)Electrical Load
Detector Circuit
Hig h Input
Electrical Load Delector
Electrical Load Detector circuit
ECM
11-89
-44

J
i
'ilPGM-FI System
Manifold Absolute Pressure (MAPI Sensor
The scan tool indicates Diagnostic Trouble Code (DTC) P0107r A low voltage (high vacuum) problem in the
N4anifold Absolute Pressure (MAP) sensor.
The MAP sensor converts manifold absolute pressure into electrical signals and inputs the ECM.
OUTPUTVOLTAGE
(vt3.5
2.5
2.O
1.5
1.0
0.5
0lin.HglGAUGEREADING(mmHgl
MAP SENSOR 3P CONNECTOR IC114I
vccrIYEL/REDI
i
Ii
{
il
The MIL haa baen raportGd on.DTC P0107 is storcd,
Problem ve.ification:L Turn the ignition switch ON (ll).
2. Check th€ MAP with the scantool.
Intermittent tailulo. systam i! OKat thk lime. Chock tor pooa con-noctions or loosa wir.3 al C114{MAP s€n3orl dnd ECM.
ls approx.0 kPa (0 mmHg.0 in.Hg)or 2.8 V indicated?
Chcck lor an opan or 3hoJt in thoMAP 3on!or:1. Turn the ignition switch OFF.2, Disconn6ct th6 MAP sensor3P conn6ctor.3. Turn lhe ignition switch ON (lll.
4. Ch€ck the MAP with the scantool.
ls approx.0 kPa (0 mmHg,0 in.Hg)or 2.8 V indicated?
Ch6ck for .n op.n in wiro IVCCIlin.l:Measure vollage betwe€n theMAP sensor 3P conn€ctor termi'nals No. l and No.2,
R.pair op.n in thc wile lrotweenECM {Dll and MAP sensoi.ls there approx.5 V?
(To page 11-55)
Wire side of female terminals

PGM-FI System
Manifold Absolute Pressure (MAPI Sensor (cont'dl
tF'r'sl li:"J:ilfi::il***:ilHi""k:"
code (Drc) P0108' A hish vo*ase (row vacuum) probrem in the
Thc MIL has b6en reoortod on.OTC P0108 is stored.
Problem veritication:1. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) untilthe radiator fan comes on, thenlet it idle.2. Check the MAP wlth the scantool,
Intermittent f.ilure, svstem is OKal this time. Check lor Door con-nections or loose wires at C114{MAP sensor} and ECM.
ls 101 kPa (760 mmHg,30.0 in.l-lg),1.0 V or higher indicated?
Chock tor an opcn in th. MAPs€nsoa:1. Turn the ignition switch OFF.2. Disconnect the MAP sensor3P connector.3. Install 6 jumper wire betweenthe MAP sensor 3P connectorterminals No.3 and No.2.4. Turn the ignition switch ON (ll).
5. Ch€ck the MAP with the scantool.
ls 101 kPa (760 mmHg,30.0 in.Hg),1.0 V or higher indicated?
Check tor an open in wire (SG1
linel:1. Remove the jumper wire.2, Measure voltage between theMAP sensor 3P connector teFminals No. I and No.2.
Repair open in the wire betweenECM l012l and MAP s€nsor.ls there approx.5 V?
Check for an open in the wire{MAP line):1. Turn the ignition switch OFF.2. Install a jumper wire on theECM co n nector terminalsbetween D3 and Dl2.3. Turn the ignition switch ON lll).4. Check the MAP with the scantool,
ls 101 kPa (760 mmHg,30.0 in.Hg),1.0 V or higher indicated?Repair open in the wires betweenECM {D3, and MAP s6Gor.
Substitut€ a known-good ECMand recheck. It normal MAP isindicaied, rgplace the originalECM.
MAP SENSOR 3P CONNECTOR {C114}
Wire side of female terminals
L
vccr{YEL/RED)
MAP IWHT
JUMPERWIRE
SG1 (GRN/WHT}
Wire side of female terminals
1 1-56
{GRN/WHT)I ] {RED/GRN)
ECM CONNECTOR D {16P}
L

The scan tool indicates Diagnostic Trouble Code (DTC) P1128: Manifold Absolute Pressure (MAP) lower rhan
expected.
The scan tool indicates Diagnostic Trouble Code (DTC) P1129: Manifold Absolute Pressure (MAP) higher than
expected.
- Th€ MIL has b€en reoortod on.- DTC Pl128 is stored.
Problem vorification:1. Turn the ignition switch ON {ll}.2. Check the MAP with the scantool,
ls 54.1 kPa (406 mmHg, 16.0in.Hg) or higher indicated?Intermittent laihre, system i3 OKat this time.
- The MIL has been reooned on.- DTC P1129 is stored.
Problem verification:1. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) untilthe radiator fan comes on, thenlet it idle.2. Check the MAP with the scantool.
ls 43.3 kPa (325 mmHg, 12.8in.Hg) or less indicated?Intermittoni lailure.3ystem is OKat this time.
11-57

Fuel Tube/Ouick-Connect Fittings
Prgcautions
!@@ Do not smoke while working on the fuel
sysiem. K€ep open flames away from your work area.
The fuel tube/quick-connect fittings assembly connectsthe in-tank tuel pump with the fuelfeed pipe. For remov-
ing or installing the fuel pump and fuel rank, it is neces,sary to disconnect or connect the quick-connect fittings.
Pay attention to following:
r The fuel tube/quick-connect fittings assembly is not
heat-resistanU be careful not to damage it during weld-ing or other heat-generating procedures.
. The fuel tube/quick-connect fittings assembly is not
acid-proof; do not touch it with a shop towel which
was used for wiping battery electrolyte. Replace the
fuel tube/quick-connect fittings assembly if it came
into contact with electrolyte or something similar.
. When connecting or disconnecting the fuel tube/quick-
connect fittings assembly, be careful not to bend or
twist it excessively. Replace it if damaged.
A disconnected quick-connect fitting can be reconnected,
but the retainer on the matlng pipe cannot be reused once
it has been removed from the pipe. Replace the retainer
when- Replacing the fuel pump.- Replacing the fuel feed pipe.- It has been removed trom the oiDe.- lt is damaged.
RETAINER
I
Disconnection
t!!@ Do not smokc white working on the fuel
system. Keep open flames away from your wotk area.
'L Relievefuel pressure (see page 11-118).
2. Check the fuel quick-connect fittings tor dirt, andclean iI necessary.
3. Hold the connector with one hand and press down
the retainer tabs with the other hand, then pull the
connector off.
NOTE:
. Be careful not to damage the pipe or other parts.
Do not use tools.
. lf the connector does not move, keep the retainer
tabs pressed down, and alternately pull and push
the connector until it comes off easily.. Do not remove the retainer from the pipe; once
removed, the retainer must be replaced with a
new one.
LOCKING PAWL
RETAINER TAB
CONNECTOR
Press down,
4,Check the contacl area of the pipe for dirt and dam,
a9e.- lf the surface is dirty, clean it.- lf the surface is rusty or damaged, replace the fuelpump or fuel feed pipe.
(cont'd)
1 1-1 15
PIPE

Before connecting a new fuel tube/quick-connect fitting
assembly, remove the old retainer from the mating pipe.
With rhetabs pulled
apart, Pullthe retaineroff
New FUEL TUBE/OUICK.CONNECTFTflNG ASSEMBLY
3. Align the quick-connect fittings with the pipe, and
align the retainer locking pawls with the connector
grooves. Then press the quick connect fittings onto
the pipe until both retainer pawls lock with a click-
Ing souno.
NOTE: lf it is hard to connect, put a small amount of
new engine oil on the pipe end.
Connection with new retainer:
5.
Make sure the connection is secure and the pawls
are lirmly locked into place; check visually and by
pulling the connector.
RETAINER
Reconnect the battery negative cable, and turn the
ignition switch ON (ll) the fuel pump wjll run for about
two seconds, and fuel pressure will rise. Repeat two
or three times, and check that there is no leakage in
the fuel supply system.
11-117