ground HONDA INTEGRA 1998 4.G Manual PDF

Rear Suspension
Suspension Arms (cont'dl
Installation
CAUTION: Any bolB or nuts connected to rubber mounts or bushings should be tightened with the vehicl. on th6
ground.
All except Type R Models:
NOTEi
. Make sure the self-locking bolts on the compensator arms are installed in the same direction.
. "LV" is stamped on the left lower arm and "RV" on the right lower arm.
. "i UP LSR" is stamped on the lett upper arm and "f UP RSR" on the right upper arm.
. The rightand left compensator arm are symmetrical. Install sothe "l UP" mark stamped side faces forward.
. After installing the suspension arm, check the rear wheel alignmentand adjust if necessary (see page 18-4).
I mm BOLT22 N.m {2.2 kgtm, 16lbtft}STABILIZER BARAlign the stabilizer markwith end of stabilizer bushing.
FLANGE BOLT10 x 1.25 mm54 N.m {5.5 kgf.m.40lbtft}
FLANGE BOLTl0 x 1.25 mm39 N m {{.0 kgt.m,29 lbtftl
UPPER ARM
TRAILING ARM
FLANGE EOLT'10 x 1.25 mm54 N.m {5.5 kgf.m, 40lbf.ft}
COMPENSATOR ARM
.-/ SILICONE.5tr@l GREASECOMPENSATOR ARM BUSHING
FLANGE BOI-T10 x 1.25 mm54 N.m (5.5 kgf.m, {O lbf.ft)
FLANGE BOLT10 x 1.25 mm64 N.m 16.5 kgl.m.47 lbf.ft)--- SILICONE.S!@l GREASE
LOWER ARM
LOWER ARM BUSI{ING
-- SILIGONE.S@l GREASE
FLANGE BOLT12 x 1.25 mm64 N.m {6.5 kgf m, 47 lbt.ftl -P'a
,amce gotr/
10 x 1.25 mm
BOLT8 x 1.25 mm22 N.m (2.2 kgt'm, 16 lbf'ftl
39 N.m (4.0 kgf m.29lbtft)stLtcoNEGREASE
UPPER ARM BUSHING
.-.- SILICONES@l GREASE
ADJUSTING BOLT
{FLANGE BOLT)10 x 1.25 mm64 N.m (6.5 kgf.m, 47 lbtft)
k
.g
iP
6[r,
i',
STABILIZER BUSHING
FLANGE BOLT10 x 1.25 mm54 N.m 15.5 kgt.m, 40 lbf.ftl
18-34--Rq

)Installation
Typ€ R Model:
NOTE;
. Any bolts or nuts connected to rubber mounts or bushings should be tightened with the vehicle on the ground.. "L" is stamped on the left lower arm and "R" is stamped on the right lower arm.. "l UP LS" is stamped on the left upper arm and "l UP RS" is stampedon the right upper arm.. The right and left compensator arms are symmetrical. Install then with the "1 Up" mark facesing forward. After installing the suspension arm, checkthe rearwheel alignmentand adjustitif necessary(see page 18-4).
8 mm BOLT22 N.m (2.2 kgl m, 16 lbt.ftl
STABILIZER BARAlign the stabilizer markwith end of stabilizer bushing.
-ArUPPEB ARM
rz tot+,t \
\.d'. Ja),n[
_oY
t\
a
stLtcoNEGREASEBUSHINGADJUSTING BOLTIFLANGE BOLT}l0 x 1.25 mm6,4 N.m {6.5 kgt m,
FLANGE BOLT'10 x 1.25 mm5,[ N.m 15.5 kg[.m. 40 lbt.ftl
STABILIZER BUSHING
FLANGE BOLT10 x 1.25 mm
FLANGE BOLT10 x 1.25 mrn39 N.m (,r.0 kgf.m.29 lbtftl5/a N.m 15.5 kgl.m, a0
COMPENSATOR AFM
UPPER ARM
TRAILING ARM
FLANGE BOLT10 x 1.25 mm54 N.m 15.5 kgf.m, .{) lbf.ftl..- SILICONE.4@i cREAsECOMPENSATORARM BUSHING
FLANGE BOLI10 r 1.25 mm6,4 N.m (6.5 kgl.m, 47 lbf.Itl
FLANGE BOLT12 x 1.25 mm6a N.m 16.5 kgl.m, a7 lbf.ftl
, ror"orr /
l0 x 1.25 mm39 N.m 14.0 kgf.m, 29 lbt.ftl
FLANGE BOLT8 x 1.25 mm30 N.m 13.1 kgt m, 22 lbf.ftl
..- SILICONE.@ll GREASE
FLANGE BOLT10 x 1.25 mm54 N.m {5.5 kgt m, 40 lbtftl
LOWER ARM
LOWER ARM EUSHING
a
--- SILICONE@l GREASE
-- slLlcoNE&l GREASE
18-35

Inspection and Adiustment
Parking Brake
Inspection
1. Pull the parking btake lever with 196 N
lbf) of force to Jully apply the parking
parking brake lever should be locked
soecified notches.
Lever Locked Notches: 6- l0
{20 kgf, 44
brake. The
within the
Pulled up with 196 N {2O kgf, 44 lbf)
LEVER LOCKED NOTCHES
2, Adjust the parking brake if the lever notches are out
of specification.
Adjustment
NOTE: After rear brake caliper servicing.loosen the park-
ing brake adjusting nut, start the engine, and depress the
brake pedal several times to set the self-adjusting brake
before adiusting the parking brake
1. Raise the rear wheels oIt the ground. and suppon
the car on safety stands.
!!@ ato"t the trort whoels bsfore jacking
up the roal ot tha car'
2. Make sure the parking brake arm on the rear brake
caliDer contacts the brake caliper pin.
19-6
8.
3. Pullthe parking brake lever up one notch'
Remove the rear console {see section 20)'
Tighten the adjusting nut until the rear wheels drag
slightly when turned.
7.
Release the parking brake lever fully, and check that
the rear wheels do not drag when turned. Readjust
if necessary.
Make sure the parking brakes are fully spplied when
the parking brake lever is pulled up fully.
Install the cap onto the parking brake cable end, and
reinstall the rear console.

Front
Disc
Brake
Runout
Disc
InspectionDisc Thickness and Parallelism
\'L
2.
Loosen the front wheel nuts slightly, then raise the
vehicle and suppon it on safety stands. Remove the
front wheels.
Remove the brake pads (see page 19-8).
Inspect the disc surface for damage or cracks. Clean
the disc thoroughly and remove all rust.
Use wheel nuts and suitable plain washers to hold
the disc securely against the hub, then mount a dial
indicator as shown, and measure the runout aat 10
mm (0.4 in) from the outer edge of the disc.
B;ake Disc Runoul:
Service Limit: 0.10 mm (0.OO4 in)
3.
1O mm{0.4 inl
PLAIN WASHER108Nm(11 ksl.m, 80 lbf.ft)
5. lf the disc is beyond the service limit, refinish the
brake disc with an on-car brake lathe. The Kwik
Lathe produced by Kwik-way manutacturing Co. and
the "Front Brake Disc Lathe" oflered by Snap-on
Tools Co. are approved {or this operation.
Max. Rofinish Limit:
Type R Model:
21.0 mm (0.83 in)
All €xcept Type R Model:
19.0 mm (0.75 inl
NOTE:
o A new disc should be relinished if its runout is
greater than 0.10 mm (0,004 in).
. See section 18 for brake disc replacement.
. When the vehicle is equipped with a limited slip
differential, raise both front wheels off the
ground.
3.
Loosen the front wheel nuts slightly, then raise the
vehicle and support it on safety stands, Remove the
front wheels.
Remove the brake pads (see page 19-8).
Using a micrometer, measure disc thickness at
eight points, approximately 45'apart and 10 mm
(0.4 in) in from the outer edge of the disc. Replace
the brake disc if the smallest measurement is less
than the max. refinishing limit.
Inspection
2.
1.
Brake Disc Thickness:
Standard:
Type R Model:
22.9 - 23.1 mm (0.90 - 0.91 inr
All oxcept Typ€ R Mod€l:
2O.9 -21.1mm 10.82 - 0.tB inl
Max. Relinishing Limit:
Type R Model:
21.0 mm 10.83 inl
All €xc€pt Type R Model:
19.0 mm {0.75 inl
Brake Disc Parallelism: O.O15 mm (0.0006 inl max.
NOTE: This is the maximum allowable difference be-
tween the thickness measurements.
4. lf the disc is beyond the service limit lor parallelism,
refinish the brake disc with an on-car brake lathe.
The Kwik-Lathe produced by Kwik-Way Manufac-
turing Co. and the "Front Brake Disc Lathe" offered
by Snap-on Tools Co. are approved for this
operaton.
NOTE:
. See section 18 for brake disc replacement.
. When the vehicle is equipped with a limited slip dif-
ferentjal, raise both front wheels off the ground.

Anti-lock Brake System {ABS}
Speciaf Tools ............... 19-24
Component Locations,...........,..,........... 19-25
Anti-lock Brake System (ABSI
Features/Construction ....................... 19-2G
Circuit Diagram ........... 19-30
ABS Control Unit Terminal
Arrangement ........... 19-32
Troubleshooting Precautions ................ 1g-35
Diagnostic Trouble Code (DTC)
DTC Indication (SCS Mode) ............... t9-37
DTC Erasure {MES Mode) .................. 19-38
b Troubleshooting Index ...................... 19-39- Troubleshooting
ABS Indicator Does Not
Come On .............. 19-40
ABS Indicator Does Not
Go Off .............. ..... 19-42
DTC 11, 13, 15. 17:
Wheel Sensor (Open/Short to Body
Ground/Short to Power) ............... l9-44
DTC 12. 14, 16, 18:
Wheel Sensor (Electrical Noise/
Intermittent Interruption) ..........,.. 19-45
DTC21 -24:
Pulser ...,.......... ..... 19-46
DTC 31 - 38:
Solenoid .............. 19-47
DTC 41 - 44:
Wheel Lock .......... 19-50
DTC 51:
Motor Lock .......... 19-51
DTC 52:
Motor Stuck OFF ...................,........ 19-52
DTC 53:
Motor Stuck ON ............................. 19-55
DTC 54:
Fail-safe Relay ................................ t9-57
DTC 61.62:
lgnition Voltage ............................. 19-59
DTC 71:
Different Diameter Tire .................. 1 9-60
DTC 81:
Gentral Processing
Unit {CPU} ............ 19-60
Modulator Unit
Bemoval/lnstallation ......................... 19-61
ABS Control Unit
Replacement ............ 19-62
Pulsers/Wheel Sensors
Inspection ................ 19-62
Wheel Sensors
Replacement .,.......... 19-63

ABS Gontrol Unit Terminal Arrangement
ABS CONTROL UN]T 22P CONNECTOR
Wire side oI female t6rminals
Terminal
numbel
Wire
Golor
Terminsl sign
{Terminal
namet
Description
Measurgmgnt
TerminalConditions
{lgnition swhch ON {ll}}Voltage
1BLK/WHTGND3(Ground 3)
Ground1.GNDBelow 0.3 V
4GRN/REDPARK
{Parking)
Detects parking brake
switch signal4-GNDParking
brake
PulledBelow 0.3 V
Battery voltage
LT GRN/
BLK
FLW (-)
{FronLleft
wheel negative)
Detects left-front wheel
sensor srgnal
0.053 V or
above
0sci\oscope:
0.15 Vp-p or
above
7GBN/ORN
FLW (+)
(Front-left
wheel positive)- | Turn wheel at
E
1 turntsecona
l'GRN
FRW (-)
(Front-right
wheel negative)
Detects right-f ront wheel
sensor slgnal
8-9
1 FR\N (+)
I \GRN/BLK (Front-right
I I wheelpositiveStops0.25 - 1.15 V
10GRN/WHTSTOPDetects brake switch signal1O.GNDBrake pedalDepressedBaftery voltage
ReleasedBelow 0.3 V
11BLK/TELtG2
(lgnition 2)
Power source for activating
the system11-GNDlgnition
switch
oN {I)Battery voltage
Start (lll)Below 0.3 V
19-32

Terminal
numbel
Wire
color
Terminalsign
lTerminal
name,
Description
Measurement
T€rminalConditions(lgnition switch ON {ll}}Vohage
BLKMHTGND4(Ground 4)
G round12-GNDBelow 0.3 V
14BRN(Service
check signal)
Detects service check con-
nector signal (DTC indica-
tion or DTC erasure)
I4-GNDSCS short
connector
ConnectedBelow 0.3 V
DisconnectedApprox. 5 V
16BRNfYELMCK(Motor check)
Detects pump motor drive
srg nal16-GNDPump motorONBattery voltage
OFFBelow 0.3 V
17LT BLU
RLW (+)
{Rear-left
wheel positive)
Detects left-rear wheel sen-
sor signal
17-18
q,
3
Turn wheel at
l turn/second
AC:
0.053 V or
above
oscilloscope:
0.15 Vp-p or
aoove
18GRY
RLW (_)
(Rear-left
wheel negative)
19GRNIVEL
RRW (+)
(Rearright
wheel positive)
Detects right-rear wheel
sensor srgnal
19-20
20BLU//EL
RRW (-)
(Rear-right
wheel negative)Stops0.25 - 1.15 V
21YEUGRNFSR
{Fail-safe relay)
Drives failsafe relay
(Fail-safe relay is turned
OFF to shut off the power
source to the solenoid and
pump motor relay when
problem occurs.)
21-GNDABS indicator
ONBelow 0.3 V
OFFApprox. 11V
LT BLU
DLC(Data link
connectorl
Communicates with Honda
PGM Tester22-GND
19-33

ABS Control Unit Terminal Arrangement
ABS CONTROL UNIT 12P CONNECTOR
Wire side of female terminals
Terminal
number
Wire
colot
Terminal sign
(Tsrminal
name,
Doscription
Measuromgnt
TerminalConditions
{lgnhion switch ON {ll)}Voltage
BLU/RED(Warning
ramp,
Drives ABS indicator
1.GNDABS indicatorON3-6V
OFFBelow 0.3 V
,BLKGNDl
{Ground 1)
Ground2-GNDBelow 0.3 V
BLI(ORN
RR-OUT(Rear-right
outlet)
Drives right-rear outlet
solenoid valve3-GND
a
OFFBattery voltage
YEUBLU
FL.OUT(Front-left
outlet)
Drives left-front outlet
solenoid valve4-GND
YEL/WHT
RL-OUT(Rearleft
outlet)
Drives left-rear outlet
solenoid valve5.GND
ONBelow 0.3 V
YEUBLK
FR-OUT
(Front-right
outlet)
Drives right-front outlet
solenoid valve6-GND
7BLKGND2
(Ground 2)
G rou nd7-GNDBelow 0.3 V
8YEL
RR-IN(Rear-right
inlet)
Drives right-rear inlet
solenoid valve8.GND
.9
-@
OFFBattery voltage
IRED/B LU
FL-IN(Front-left
inlet)
Drives left-front inlet
solenoid valve9-GND
l0RED/WHT
RL-IN
{Rearleft
inlet)
Drives left-rear inlet
solenoid valve1O-GND
ONBelow 0.3 V
11RED/BLK
FR] N(Front-right
inlet)
Drives right-front inlet
solenoid valve11-GND
't2YEURED
PMR
{Pump motor
retay)
Drives pump motor relay
12-GND.9
.EU'@
OFFdE
ONBelow 1.0 V
OFFBattery voltage
ONBelow 0.3 V
19-34

DTC
E
F
o^
e=
DIAGNOSIS/SYMPTOM
DETECTIONTIMING
PROBIEMLOCAIION
REFERTOPAGE
Io-<1
E toEdqo=z
Y<
NODTC
OFFABS indicator does not come on.19-40
ONABS indicator does not go off.19-42
tl
ONWheel sensor (open/short to body ground/shon to power)o19-44t3FL
RR
17RL
12
ONWheel sensor (electrical noise/interminent interuption)o
FR
19-4514FL
16RR
18RL
ONPulsero
FR
19'4622
RR
24RL
ONSolenoid (short to body ground/shon to wire)oo
FR-IN
19-47
FR.OUT
33FL-IN
34FL-OUT
RR-IN
RR-OUT
37RL.IN
38RL-OUT
41
ONWheel locko19-5042FL
43RR
44RL
ONMotor locko19-51
52ONMotor stuck OFFo19-52
53ONMotor stuck ONoo19-55
54ONFailsafe relayo19-57
61ONlgnition voltageo19-59
71ONDifferent diameter tireo19-60
81ONCentral Processing Unit (CPU)oo19-60
Troubleshooting Index
19-39

Troubleshooting
ABS lndicator Does Not Come On
\
GAUGE ASSEMBLY 5P CONNECTON
Wire sid€ of female terrninals
Th. A8S indicator light does notcoma on whon ignition swhch islum6d ON llll.
check the METER {7.5 A) tuse inthe under-dash tuse/relay box.and reinstallthe fuse it it is OK.
Replacsthefuse.nd recheck.
Ch.ck th. ABS control unit:Disconnect the ABS control unit12P connector.
Chock for loola ABS contlol unitconnector!. ll noco$rry !ubsti-tut6 a known-good ABS controlunit and r6chock.
Check tor .n opon in the lcl cir-cuit:1. Disconnect the gauge assem-bly 5P connector.2. Turn the ignition switch ON (ll).
3. Measure the voltage botweenthe gaugo assombly 5P con-nector terminal No. 'l andbody ground.. Repair open in tho wir. betwoanthe METER 17.5 A) tuso.ndgaugo a$embly.. R.pl.co tho under-dash furo/.elay box. lopen circuit insidethe box.l
check the A8s indicator bulb inthe gauge assembly.
R6olace tho ABS indicrtor bulb.
Ch.ck tor ! short to body groundin th6 WALP circuit:Check tor continuity b€tween thegauge assembly 5P connectorterminal No. 4 and body ground.
R€pair short to body ground in thowira b€tw6on tho gaug6 asscmblysnd the A&S control unit.
lTo page'19-41)
WALP {BLU/REO}